Yaesu FT-60R/E Technical Supplement

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FT-60R/E

Technical Supplement

2011 VERTEX STANDARD CO., LTD.

Specifications ....................................................................................................................................................................2

Exploded View & Miscellaneous Parts .......................................................................................................................4

Block Diagram .................................................................................................................................................................. 5

Circuit Description .......................................................................................................................................................... 7

Alignment ..........................................................................................................................................................................9

Board Units (Schematics, Layouts & Parts)

MAIN Unit ................................................................................................................................................................ 13

VR Unit ...................................................................................................................................................................... 51

FT-60R/E Technical Supplement

EH017M90D

Introduction

This manual provides the technical information necessary for

servicing the FT-60R/E VHF/UHF Dual Band Transceiver.

Servicing this equipment requires expertise in handing sur-

face-mount chip components. Attempts by non-qualified per-

sons to service this equipment may result in permanent dam-

age not covered by the warranty, and may be illegal in some

countries.

Two PCB layout diagrams are provided for each double-sided

board in this transceiver. Each side of the board is referred to

by the type of the majority of components installed on that

side ("Side A" or "Side B"). In most cases one side has only

chip components (surface-mount devices), and the other has

either a mixture of both chip and leaded components (trim-

mers, coils, electrolytic capacitors, ICs, etc.), or leaded compo-

nents only.

While we believe the information in this manual to be correct,

VERTEX STANDARD assumes no liability for damage that

may occur as a result of typographical or other errors that may

be present. Your cooperation in pointing out any inconsisten-

cies in the technical information would be appreciated.

Contents

VERTEX STANDARD CO., LTD.

4-8-8 Nakameguro, Meguro-Ku, Tokyo 153-8644, Japan

VERTEX STANDARD

US Headquarters

10900 Walker Street, Cypress, CA 90630, U.S.A.

YAESU UK LTD.

Unit 12, Sun Valley Business Park, Winnall Close

Winchester, Hampshire, SO23 0LB, U.K.

VERTEX STANDARD HK LTD.

Unit 1306-1308, 13F., Millennium City 2, 378 Kwun Tong Road,

Kwun Tong, Kowloon, Hong Kong

VERTEX STANDARD ( AUSTRALIA ) PTY., LTD.

Tally Ho Business Park, 10 Wesley Court, East Burwood, VIC, 3151

Summary of Contents for Yaesu FT-60R/E

Page 1: Table Of Contents
EH017M90D Introduction This manual provides the technical information necessary for servicing the FT-60R/E VHF/UHF Dual Band Transceiver. Servicing this equipment requires expertise in handing sur- face-mount chip components. Attempts by non-qualified per- sons to service this equipment may result in permanent dam- age not covered by the warranty, and may be illegal in some countries.
Page 2: Specifications
400 mW @ 8 W for 10 % THD (@ 7.5 V) Specifications are subject to change without notice, and are guaranteed within the 144 and 430 MHz amateur bands only. Frequency ranges will vary according to transceiver version; check with your dealer. FT-60R/E Technical Supplement...
Page 3: Exploded View & Miscellaneous Parts
U9900276 TAPTITE SCREW M2X4NI#3 CP7970001  U24106002 BIND HEAD TAPTITE-B M2X6NI BELT CLIP ASSY  U9900051 TAPTITE SCREW M2X4B#3  U02206007 SEMS SCREW SM2.6X6B  Non-designated parts are available only as part of  a designated assembly. FT-60R/E Technical Supplement...
Page 4 Exploded View & Miscellaneous Parts Note FT-60R/E Technical Supplement...
Page 5: Block Diagram
Block Diagram FT-60R/E Technical Supplement...
Page 6 Block Diagram Note FT-60R/E Technical Supplement...
Page 7: Circuit Description
(2SK2596), then finally amplified by Power amplifier The detected audio passes through the de-emphasis net- Q1075 (RD07MVS1) up to 5 Watts. This two stages pow- work, low-pass filter consisting of Q1007 (NJM12902V) er amplifier's gain is controlled by the APC circuit. FT-60R/E Technical Supplement...
Page 8 This pulse is integrated by the charge pump and loop filter of Q1037 (MB15A01PFV1) into a control voltage (VCV) to control the oscillation frequency of the VCOs. FT-60R/E Technical Supplement...
Page 9: Alignment
Alignment Introduction Required Test Equipment The FT-60R/E is carefully aligned at the factory for the The following test equipment (and familiarity with its specified performance across the amateur band. Realign- use) is necessary for complete realignment. Correction of ment should therefore not be necessary except in the event problems caused by misalignment resulting from use of of a component failure.
Page 10 Entering the Alignment Mode Front-end has a broad bandwidth. Therefore, prior to Alignment of the FT-60R/E is performed using a front pan- adjustment you must adjust the DIAL knob to set the el software-based procedure. To perform alignment of the frequency to the middle of the band, in step 2, so you transceiver, it must first be placed in the “Alignment...
Page 11 18. With in five second of appearing the “A2 PWR.xxx A2 PWR.xxx A2 PWR.xxx A2 PWR.xxx” on A2 PWR.xxx the display, press the PTT switch to activate the trans- mitter, adjust the DIAL knob so that the wattmeter read- ing is 5.0 Watts (±0.1 Watt). FT-60R/E Technical Supplement...
Page 12 A6 SM U/D D D D D ” on the display, press the [  ( MHz )] key. the VOL knob fully counter clockwise. The next time the trans- ceiver is turned on, normal operation may resume. FT-60R/E Technical Supplement...
Page 13 CHG: 1.50 V RX: 1.90 V RX: 1.91 V RX WIDE: 2.02 V RX: 1.85 V RX: 1.91 V RX NARROW: 0 V RX: 2.98 V LOW CTCSS TONE ON: 2.05 V LOW CTCSS TONE OFF: 0 V FT-60R/E Technical Supplement...
Page 14 MAIN Unit (Lot. 1 ~ 5) Note FT-60R/E Technical Supplement...
Page 15 (Q1032, 1052, 1061) (Q1014, 1064, (Q1087) (Q1016) (Q1058, 1062, 1063) (D1001) (D1028) (D1027) 1059, 1060) 1073, 1088) 1076, 1089, 1090) 2SC5006 (24) (Q1077, 1078, 1082, 1084) 2SC5277 (D2) (Q1079) 2SB1132 (BA) HN2D01FU (A1) (Q1011, 1072) (D1013, 1029, 1069) FT-60R/E Technical Supplement...
Page 16 1028, 1029, 1039, 1046, 1047, 1048, 1042, 1050, 1091) 1053) 2SC4915 (QY) (Q1041, 1049) TDA7233D MB15A01PFV1 2SB1132 (BA) 3SK296ZQ (ZQ) TA75S01 (SA) DAN222 (N) (D1008) (Q1037) (Q1002, 1036) (Q1080, 1085, 1086) (Q1054) (D1007, 1042, 1043) TA31136FN (Q1044) FT-60R/E Technical Supplement...
Page 17 MAIN Unit (Lot. 6 ~ 9) Circuit Diagram FT-60R/E Technical Supplement...
Page 18 MAIN Unit (Lot. 6 ~ 9) Note FT-60R/E Technical Supplement...
Page 19 (Q1032, 1052, 1061) (Q1014, 1064, (Q1087) (Q1016) (Q1058, 1062, 1063) (D1001) (D1028) (D1027) 1059, 1060) 1073, 1088) 1076, 1089, 1090) 2SC5006 (24) (Q1077, 1078, 1082, 1084) 2SC5277 (D2) (Q1079) 2SB1132 (BA) HN2D01FU (A1) (Q1011, 1072) (D1013, 1029, 1069) FT-60R/E Technical Supplement...
Page 20 1028, 1029, 1039, 1046, 1047, 1048, 1042, 1050, 1091) 1053) 2SC4915 (QY) (Q1041, 1049) TDA7233D MB15A01PFV1 2SB1132 (BA) 3SK296ZQ (ZQ) TA75S01 (SA) DAN222 (N) (D1008) (Q1037) (Q1002, 1036) (Q1080, 1085, 1086) (Q1054) (D1007, 1042, 1043) TA31136FN (Q1044) FT-60R/E Technical Supplement...
Page 21 MAIN Unit (Lot. 10 ~ 11) Circuit Diagram FT-60R/E Technical Supplement...
Page 22 MAIN Unit (Lot. 10 ~ 11) Note FT-60R/E Technical Supplement...
Page 23 (Q1032, 1052, 1061) (Q1014, 1064, (Q1087) (Q1016) (Q1058, 1062, 1063) (D1001) (D1028) (D1027) 1059, 1060) 1073, 1088) 1076, 1089, 1090) 2SC5006 (24) (Q1077, 1078, 1082, 1084) 2SC5277 (D2) (Q1079) 2SB1132 (BA) HN2D01FU (A1) (Q1011, 1072) (D1013, 1029, 1069) FT-60R/E Technical Supplement...
Page 24 1028, 1029, 1039, 1046, 1047, 1048, 1042, 1050, 1091) 1053) 2SC4915 (QY) (Q1041, 1049) TDA7233D MB15A01PFV1 2SB1132 (BA) 3SK296ZQ (ZQ) TA75S01 (SA) DAN222 (N) (D1008) (Q1037) (Q1002, 1036) (Q1080, 1085, 1086) (Q1054) (D1007, 1042, 1043) TA31136FN (Q1044) FT-60R/E Technical Supplement...
Page 25 MAIN Unit (Lot. 12 ~ 129) Circuit Diagram FT-60R/E Technical Supplement...
Page 26 MAIN Unit (Lot. 12 ~ 129) Note FT-60R/E Technical Supplement...
Page 27 (Q1032, 1052, 1061) (Q1014, 1064, (Q1087) (Q1016) (Q1058, 1062, 1063) (D1001) (D1028) (D1027) 1059, 1060) 1073, 1088) 1076, 1089, 1090) 2SC5006 (24) (Q1077, 1078, 1082, 1084) 2SC5277 (D2) (Q1079) 2SB1132 (BA) HN2D01FU (A1) (Q1011, 1072) (D1013, 1029, 1069) FT-60R/E Technical Supplement...
Page 28 1028, 1029, 1039, 1046, 1047, 1048, 1042, 1050, 1091) 1053) 2SC4915 (QY) (Q1041, 1049) TDA7233D MB15A01PFV1 2SB1132 (BA) 3SK296ZQ (ZQ) TA75S01 (SA) DAN222 (N) (D1008) (Q1037) (Q1002, 1036) (Q1080, 1085, 1086) (Q1054) (D1007, 1042, 1043) TA31136FN (Q1044) FT-60R/E Technical Supplement...
Page 29 MAIN Unit (Lot. 130 ~ ) Circuit Diagram FT-60R/E Technical Supplement...
Page 30 MAIN Unit (Lot. 130 ~ ) Note FT-60R/E Technical Supplement...
Page 31 (Q1032, 1052, 1061) (Q1014, 1064, (Q1087) (Q1016) (Q1058, 1062, 1063) (D1001) (D1028) (D1027) 1059, 1060) 1073, 1088) 1076, 1089, 1090) 2SC5006 (24) (Q1077, 1078, 1082, 1084) 2SC5277 (D2) (Q1079) 2SB1132 (BA) HN2D01FU (A1) (Q1011, 1072) (D1013, 1029, 1069) FT-60R/E Technical Supplement...
Page 32 1028, 1029, 1039, 1046, 1047, 1048, 1042, 1050, 1091) 1053) 2SC4915 (QY) (Q1041, 1049) TDA7233D MB15A01PFV1 2SB1132 (BA) 3SK296ZQ (ZQ) TA75S01 (SA) DAN222 (N) (D1008) (Q1037) (Q1002, 1036) (Q1080, 1085, 1086) (Q1054) (D1007, 1042, 1043) TA31136FN (Q1044) FT-60R/E Technical Supplement...
Page 33: Main Unit
GRM155B11H102KA01D K22178809 C 1041 CHIP CAP. 0.001uF GRM155B11H102KA01D K22178809 C 1042 CHIP CAP. 0.001uF GRM155B11H102KA01D K22178809 C 1043 CHIP TA.CAP. 4.7uF TEESVA1C475M8R K78120031 C 1044 CHIP CAP. 0.001uF GRM155B11H102KA01D K22178809 C 1045 CHIP CAP. 0.001uF GRM155B11H102KA01D K22178809 FT-60R/E Technical Supplement...
Page 34 GRM1552C1H180JZ01D K22178218 C 1099 CHIP CAP. 22pF GRM1552C1H220JZ01D K22178220 C 1100 CHIP CAP. 0.01uF GRM36B103K16PT K22128804 C 1100 CHIP CAP. 0.01uF GRM155B11E103KA01D K22148834 C 1101 CHIP CAP. 0.01uF GRM36B103K16PT K22128804 C 1101 CHIP CAP. 0.01uF GRM155B11E103KA01D K22148834 FT-60R/E Technical Supplement...
Page 35 GRM155B11H102KA01D K22178809 C 1166 CHIP CAP. 20pF GRM1552C1H200JZ01D K22178219 C 1167 CHIP CAP. 0.01uF GRM36B103K16PT K22128804 C 1167 CHIP CAP. 0.01uF GRM155B11E103KA01D K22148834 C 1168 CHIP CAP. 0.01uF GRM36B103K16PT K22128804 C 1168 CHIP CAP. 0.01uF GRM155B11E103KA01D K22148834 FT-60R/E Technical Supplement...
Page 36 18pF GRM1552C1H180JZ01D K22178218 C 1227 CHIP CAP. 22pF GRM1552C1H220JZ01D K22178220 132- C 1228 CHIP CAP. 10pF GRM1552C1H100BZ01D K22178297 C 1229 CHIP CAP. GRM1552C1H9R0BZ01D K22178296 C 1230 CHIP CAP. GRM1552C1H8R0BZ01D K22178295 C 1231 CHIP CAP. 33pF GRM1552C1H330JZ01D K22178224 FT-60R/E Technical Supplement...
Page 37 W/ CE LABEL 4-129 C 1302 CHIP CAP. 0.001uF GRM155B11H102KA01D K22178809 W/O CE LABEL 4-129 C 1302 CHIP CAP. 0.001uF GRM155B11H102KA01D K22178809 130- C 1303 CHIP CAP. 0.01uF GRM36B103K16PT K22128804 C 1303 CHIP CAP. 0.01uF GRM155B11E103KA01D K22148834 FT-60R/E Technical Supplement...
Page 38 12pF GRM1552C1H120JZ01D K22178214 C 1369 CHIP CAP. 0.001uF GRM155B11H102KA01D K22178809 C 1370 CHIP CAP. 10pF GRM1552C1H100BZ01D K22178297 C 1371 CHIP CAP. 22pF GRM1552C1H220JZ01D K22178220 C 1372 CHIP CAP. GRM1552C1H8R0BZ01D K22178295 C 1374 CHIP CAP. 47pF GRM1552C1H470JZ01D K22178228 FT-60R/E Technical Supplement...
Page 39 HN2D01FU(TE85R.F) G2070348 D 1014 12-215UYOC/S530-A3/TR8 G2071012 D 1015 12-215UYOC/S530-A3/TR8 G2071012 D 1016 AA1111C-TR G2070660 D 1016 SML-512DWT86 G2071116 130- D 1017 AA1111C-TR G2070660 D 1017 SML-512DWT86 G2071116 130- D 1018 AA1111C-TR G2070660 D 1018 SML-512DWT86 G2071116 130- FT-60R/E Technical Supplement...
Page 40 SURGE ABSORBER 1608SGX Q9000891 130- D 1082 DIODE HSC277TRF-E G2070584 DS1001 LCD A15A013X G6090160 DS1001 LCD GTG4905SB01 G6090213 130- HS1001 HEATSINK PLATE RA0455500 J 1001 SHIELD FINGER 4025 3100089 S5000225 J 1002 SHIELD FINGER 4025 3100089 S5000225 FT-60R/E Technical Supplement...
Page 41 L1690817 L 1057 M.RFC 0.039uH C1608CB-39NG-RF L1691039 L 1058 M.RFC 0.01uH C1608CB-10NG-RF L1691032 L 1059 M.RFC 0.01uH C1608CB-10NG-RF L1691032 L 1060 M.RFC 0.082uH C1608CB-82NG-RF L1691044 L 1061 M.RFC 0.082uH C1608CB-82NG-RF L1691044 L 1062 M.RFC 0.082uH C1608CB-82NG-RF L1691044 FT-60R/E Technical Supplement...
Page 42 TRANSISTOR 2SC4617 TL R G3346178R Q 1046 TRANSISTOR 2SC4617 TL R G3346178R Q 1047 TRANSISTOR 2SC4617 TL R G3346178R Q 1048 TRANSISTOR 2SC4617 TL R G3346178R Q 1049 TRANSISTOR 2SC4915-O(TE85L.F) G3349158O Q 1050 TRANSISTOR DTC144EE TL G3070075 FT-60R/E Technical Supplement...
Page 43 RMC1/16S 101JTH J24189013 R 1028 CHIP RES. 220k 1/16W RMC1/16S 224JTH J24189053 R 1029 CHIP RES. 1/16W RMC1/16S 103JTH J24189037 R 1030 CHIP RES. 100k 1/16W RMC1/16S 104JTH J24189049 R 1031 CHIP RES. 1/16W RMC1/16S 223JTH J24189041 FT-60R/E Technical Supplement...
Page 44 RMC1/16S 563JTH J24189046 EUROPE R 1092 CHIP RES. 1/16W RMC1/16S 563JTH J24189046 EXPORT R 1092 CHIP RES. 1/16W RMC1/16S 473JTH J24189045 R 1093 CHIP RES. 1/16W RMC1/16S 223JTH J24189041 R 1094 CHIP RES. 1/16W RMC1/16S 102JTH J24189025 FT-60R/E Technical Supplement...
Page 45 J24189070 VER.A2 DST:USA 1- R 1164 CHIP RES. 1/16W RMC1/16S JPTH J24189070 VERSION A1 2- R 1164 CHIP RES. 1/16W RMC1/16S JPTH J24189070 VERSION A2 2- R 1164 CHIP RES. 1/16W RMC1/16S JPTH J24189070 VERSION A3 2- FT-60R/E Technical Supplement...
Page 46 RMC1/16S 681JTH J24189023 R 1213 CHIP RES. 1/16W RMC1/16S 471JTH J24189021 R 1214 CHIP RES. 1/16W RMC1/16S 331JTH J24189019 R 1215 CHIP RES. 2.2k 1/16W RMC1/16S 222JTH J24189029 R 1216 CHIP RES. 2.2k 1/16W RMC1/16S 222JTH J24189029 FT-60R/E Technical Supplement...
Page 47 RMC1/16S 222JTH J24189029 R 1283 CHIP RES. 1/16W RMC1/16S 223JTH J24189041 R 1283 CHIP RES. 1/16W 0.5% RR0510R-223-D J24189151 130- R 1284 CHIP RES. 1/16W RMC1/16S 153JTH J24189039 R 1284 CHIP RES. 1/16W 0.5% RR0510R-153-D J24189147 130- FT-60R/E Technical Supplement...
Page 48 RMC1/16S 220JTH J24189005 R 1349 CHIP RES. 220k 1/16W RMC1/16S 224JTH J24189053 R 1350 CHIP RES. 1/16W RMC1/16S 151JTH J24189015 R 1351 CHIP RES. 220k 1/16W RMC1/16S 224JTH J24189053 R 1352 CHIP RES. 1/16W RMC1/16S 393JTH J24189044 FT-60R/E Technical Supplement...
Page 49 1/16W RMC1/16S 472JTH J24189033 R 1423 CHIP RES. 4.7k 1/16W RMC1/16S 472JTH J24189033 R 1424 CHIP RES. 1/16W RMC1/16S 473JTH J24189045 R 1425 CHIP RES. 1/16W RMC1/16S 473JTH J24189045 R 1426 CHIP RES. 1/16W RMC1/16S 473JTH J24189045 FT-60R/E Technical Supplement...
Page 50 RA064170A W/ CE LABEL 15- SHIELD CASE COVER (MIX) RA0641800 W/ CE LABEL 4- SHIELD CASE COVER (MIX) RA064180A W/ CE LABEL 15- COPPER SHEET RA1097100 90-129 COPPER SHEET RA1364400 130- ELEC. COND TAPE (MAIN) RA0764600 134- FT-60R/E Technical Supplement...
Page 51: Vr Unit
VR Unit (Lot. 1 ~ 129) Circuit Diagram 13.2 V 13.5 V 11.4 V 11.5 V 2.96 V 1.42 V 2.33 V 0.81 V FT-60R/E Technical Supplement...
Page 52 VR Unit (Lot. 1 ~ 129) Parts Layout (Side A) (Side B) 2SC4617 (BR) BRPY1211F (Q2001, 2002) (D2001) FT-60R/E Technical Supplement...
Page 53 VR Unit (Lot. 130 ~ ) Circuit Diagram 13.2 V 13.5 V 11.4 V 11.5 V 2.96 V 1.42 V 2.33 V 0.81 V FT-60R/E Technical Supplement...
Page 54 CHIP RES. 1/16W RMC1/16S 331JTH J24189019 R 2004 CHIP RES. 2.2k 1/16W RMC1/16S 222JTH J24189029 R 2005 CHIP RES. 1.5k 1/16W RMC1/16S 152JTH J24189027 130- A S 2001 ROTARY ENCODER TP76D96E20 Q9000739 VR2001 POT. TP76N00N 20KA/SW J60800236 FT-60R/E Technical Supplement...

Yaesu FT-60R/E Technical Supplement

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Summary of Contents for Yaesu FT-60R/E