Transmission Assembly; Mainshaft Assembly; Countershaft Assembly - Buell XB 2010 Service Manual

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TRANSMISSION ASSEMBLY

MAINSHAFT ASSEMBLY

PART NUMBER
J-5586-A RETAINING RING PLIERS
Wear safety glasses or goggles when removing or
installing retaining rings. Retaining rings can slip from the
pliers and could be propelled with enough force to cause
serious eye injury. (00312a)
sm00320
1
1. Mainshaft 1st gear
2. Retaining ring
3. Thrust washer
4. Mainshaft 4th gear
5. Split bearing
6. Mainshaft
7. Mainshaft 3rd gear (integral to shaft)
8. Mainshaft 2nd gear (integral to shaft)

COUNTERSHAFT ASSEMBLY

PART NUMBER
J-5586-A RETAINING RING PLIERS
Wear safety glasses or goggles when removing or
installing retaining rings. Retaining rings can slip from the
pliers and could be propelled with enough force to cause
serious eye injury. (00312a)
NOTES
Use correct retaining ring pliers and correct tips. Verify
that tips are not excessively worn or damaged.
During assembly, the split bearings and the internal bores
of the gears must be lubricated with Harley-Davidson
FORMULA+ TRANSMISSION AND PRIMARY CHAIN-
5-38 2010 XB Service: Drive/Transmission
TOOL NAME
2
3 4
Figure 5-63. Transmission Mainshaft
TOOL NAME
NOTES
Use correct retaining ring pliers and correct tips. Verify
that tips are not excessively worn or damaged.
During assembly, the split bearings and the internal bores
of the gears must be lubricated with Harley-Davidson
FORMULA+ TRANSMISSION AND PRIMARY CHAIN-
CASE LUBRICANT prior to assembly. Leaving these parts
dry could accelerate wear at start-up.
1. See Figure 5-63. Install new split bearing (5) in 4th gear
position on mainshaft.
2. Install 4th gear (4) and thrust washer (3).
3. Using RETAINING RING PLIERS (Part No. J-5586-A),
expand and install new retaining ring (2).
4. Install 1st gear (1).
6 8
5 7
CASE LUBRICANT prior to assembly. Leaving these parts
dry could accelerate wear at start-up.
1. See Figure 5-64. Install new split bearing (3) in 1st gear
position on mainshaft.
2. Install 1st gear (4) and thrust washer (5).
3. Using RETAINING RING PLIERS (Part No. J-5586-A),
expand and install new retaining ring (6).
4. Install dog ring (7) onto 4th gear (8). Now install dog ring
and gear assembly onto countershaft.
5. Expand and install new retaining ring (9).
6. Install thrust washer (10).
7. Install new split bearing (11) in 3rd gear position on
mainshaft.
8. Install 3rd gear (12) and thrust washer (13).
5.11