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Philips HTS5520 Service Manual
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Philips HTS5520 Service Manual

Home theater dvd player
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Home Theater DVD Player
Service
Service Manual
. Location of PCB BdsÿVersion Variation and Repair Scenario Matrix..........1-2
. Technical Specifications.........................................................1- 3
. Safety Instruction, Warning & Notes........................................1- 4
. DFU Instruction..............................................................................2-1
. Mechanical and Dismantling Instructions....................................3-1
. Software Upgrades .......................................................................
. Trouble Shooting Chart......................................................
. Wiring Diagram..................................................................6-1
. Electrical Diagrams and Print-layouts......................................7-1
. Set Mechanical Exploded view & Part list................................8-1
. Revision List..................................................................................9-1
©Copyright 2011 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in aretrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise
without the prior permission of Philips.
Published by RY&WL - 1102 BU AVM Printed in The Netherlands Subject to modification
Version 1.3

TABLE OF CONTENTS

HTS5520/12/51/93/94
Page
4-1
.
5-1
.
CLASS 1
LASER PRODUCT
3139 785 35323
GB
PHILIPS

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Summary of Contents for Philips HTS5520

  • Page 1: Table Of Contents

    . Electrical Diagrams and Print-layouts..….…………………..….…7-1 . Set Mechanical Exploded view & Part list.…………………..….….8-1 . Revision List..................9-1 ©Copyright 2011 Philips Consumer Electronics B.V. Eindhoven, The Netherlands All rights reserved. No part of this publication may be reproduced, stored in aretrieval system or CLASS 1...
  • Page 2 BOARD MAIN BOARD POWER BOARD LOADER ENCODER KARAOKE+USB BOARD BOARD FRONT CONTROL Version Variation： BOARD Type/Versions HTS5520 Features Output Power-800W Voltage(220~240v) Repair Scenario Matrix： Type/Versions HTS5520 Board in used Main Board Front Control Board Amplifier Board Power Board Karaoke+USB Board...
  • Page 3 • Frequency response: 40 Hz-150 kHz • Picture: .jpeg, .jpg • Dimensions (WxHxD): • HTS5520: 120 x 307 x 369 (mm) • Total output power: • HTS5530: 196 x 395 x 342 (mm) • HTS5520: 800 W RMS (30% THD) •...
  • Page 4 • HTS5520: 4.3 m • HTS5530: 4 m Speakers • System: full range satellite • Speaker impedance: 3 ohm (center), 4 ohm (Front/Rear) • Speaker drivers: 2 x 3” full range • Frequency response: 150 Hz-20 kHz • Dimensions (WxHxD): •...
  • Page 5 HTS5520/51: Product Specifications Note • Specifi cation and design are subject to change without notice. Region code For information about which region this home theater supports, see the type plate on the back or bottom. Country Europe, United Kingdom Asia Pacific, Taiwan, Korea...
  • Page 6 HTS5530: 1000 W RMS (30% THD) • Dimensions (WxHxD): • Frequency response: 20 Hz-20 kHz / ±3dB • HTS5520: 122.6 x 307 x 369 (mm) • Signal-to-noise ratio: > 65 dB (CCIR) / • (A-weighted) HTS5530: 196 x 392 x 342.2 (mm) •...
  • Page 7 HTS5520/93: Product Amplifi er • Total output power: specifications • HTS5520: 800 W RMS (30% THD) • HTS5530: 1000 W RMS (30% THD) • Frequency response: 20 Hz-20 kHz / ±3dB Note • Signal-to-noise ratio: > 65 dB (CCIR) / (A-weighted) •...
  • Page 8 Impedance: 4 ohm • Speaker drivers: 165 mm (6.5”) woofer • Frequency response: 50 Hz-1.5 kHz • Dimensions (WxHxD): • HTS5520: 122.6 x 307 x 369 (mm) • HTS5530: 196 x 392 x 342.2 (mm) • Weight: • HTS5520: 3.76 kg •...
  • Page 9 Dimensions (WxHxD): 435 x 50 x 340 • Picture: .jpeg, .jpg (mm) Amplifi er • Weight: 3.56 kg • Total output power: • HTS5520: 800 W RMS (30% THD) • HTS5530: 1000 W RMS (30% THD) • Frequency response: 20 Hz-20 kHz...
  • Page 10 1-10 Subwoofer • Impedance: 4 ohm • Speaker drivers: 203 mm (8”) woofer • Frequency response: 20 Hz-150 Hz • Dimensions (WxHxD): 196 x 392 x 342.2 (mm) • Weight: 6.3 kg • Cable length: 3 m Speakers • System: full range satellite •...

  • Page 11: Safety Instruction, Warning & Notes

    1-11 Safety instruction, Warning & Notes Safety instruction 1. General safety 2.Laser safety Safety regulations require that during a repair: This unit employs a laser. Only qualified service personnel . Connect the unit to the mains via an isolation transformer. may remove the cover, or attempt to service this device .
  • Page 12 1-12 Warning 1.General 2. Laser . All ICs and many other semiconductors are susceptible to . The use of optical instruments with this product, will electrostatic discharges (ESD). Careless handing during increase eye hazard. repair can reduce life drastically. Make sure that, during .
  • Page 13 1-13 Solder Joint...
  • Page 14 - lead free BGA-ICs will be delivered in so-called respected by the workshop during a repair: ‘dry-packaging’ (sealed pack including a silica gel Use only lead-free solder alloy Philips SAC305 with pack) to protect the IC against moisture. After order code 0622 149 00106. If lead-free solder-paste is...
  • Page 15 QSG for HTS5520/12/51/93/94 The following excerpt of the Quick Start Guide serves as an introduction to the set. The complete Direction For Use can be download in different languages from Philips Customer Contact & Support site: www.p4c.philips.com User Manual Power cord...
  • Page 16 SUBWOOFER SUBWOOFER FRONT FRONT RIGHT RIGHT REAR REAR FRONT FRONT FRONT FRONT RIGHT RIGHT LEFT LEFT CENTER CENTER REAR REAR LEFT LEFT FRONT FRONT FRONT REAR REAR SUB- RIGHT LEFT CENTER RIGHT LEFT WOOFER FRONT FRONT FRONT REAR REAR SUBWOOFER RIGHT LEFT CENTER...
  • Page 17 Cable HDMI Audio Cable Cable...
  • Page 19 HDMI Settings General Setup Disc Lock Display Dim OSD Language Screen Saver Sleep Timer DivX(R) VOD Code HOME THEATER General Setup English Disc Lock Display Dim Dansk Deutsch OSD Language Español Screen Saver Sleep Timer Français DivX(R) VOD Code Italiano Nederlands HOME THEATER Norsk...
  • Page 21 MP3 Link Cable User Manual www.philips.com/support Specifi cations are subject to change without notice Trademarks are the property of Koninklijke Philips Electronics N.V. or their respective owners 2010 © Koninklijke Philips Electronics N.V. All rights reserved. sgythy_1009/12_v1...
  • Page 22 HTS5520/12: Remote control Your home theater Congratulations on your purchase, and support that Philips offers, register your home theater at www.philips.com/welcome. Main unit a Disc compartment (Open/Close) Opens or closes the disc compartment. (Play/Pause) Starts, pauses or resumes play. (Stop) •...
  • Page 23 q SOUND SETUP Accesses or exits the setup menu. Selects a sound mode. r VOL +/- (Navigation buttons) • Navigate menus. Increases or decreases volume. • In video mode, press left or right to (Mute) fast backward or fast forward. Mutes or restores volume.
  • Page 24 2-10 HTS5520/51/94: Your home theater Congratulations on your purchase, and welcome to Philips! To fully benefi t from the support that Philips offers, register your home theater at www. philips.com/welcome. Main unit Disc compartment ( Open/Close ) Opens or closes the disc compartment.
  • Page 25 2-11 ( Navigation buttons ) Remote control • Navigate menus. • In video mode, press left or right to fast backward or fast forward. • In radio mode, press left or right to search a radio station; press up or down to fi...
  • Page 26 2-12 HTS5520/93: Your home theater Congratulations on your purchase, and welcome to Philips! To fully benefi t from the support that Philips offers, register your home theater at www. philips.com/welcome. Main unit Disc compartment ( Open/Close ) Opens or closes the disc compartment.
  • Page 27 2-13 Remote control ( Navigation buttons ) • Navigate menus. • In video mode, press left or right to fast backward or fast forward. • In radio mode, press left or right to search a radio station; press up or down to fi...

  • Page 28: Mechanical And Dismantling Instructions

    The following guidelines show how to dismantle the player. Step1: Remove 8 screws around the Top Cover, and then remove the Top Cover (Figure 1). * Sample model is HTS5520/12. Figure 1 Step2: If it is necessary to dismantle Loader or Front Panel, the Front door should be removed first. (Figure 2) Note: Make sure to operate gently otherwise the guider would be damaged.
  • Page 29 Mechanical and Dismantling Instructions Detailed information please refer to the model set. Dismantling Instruction Step3: If the tray can’t open in normal way, you can make it through the instruction as below (Figure 3). Note: Make sure to operate gently otherwise the guider would be damaged. Figure 3 Step4: Dismantling Front Panel, disconnect the connectors (XP16, XP18, XP9), need release 4 snaps of Front Panel &...
  • Page 30 Mechanical and Dismantling Instructions Dismantling Instruction Detailed information please refer to the model set. Step5: Dismantling Loader, disconnect the 3 connectors (XP12, XP13, XP14) aiming in the below figure, and remove 1 screws that connects the loader and the bottom cabinet. (Figure 5) Dismantling the Turn Knob assembly, invert the Assy Front Panel and remove 2 screws on Encoder board, then take it apart.
  • Page 31 Softeware upgrade Preparation to upgrade software 1) Power on the set and open the tray, then press "5""5" B. Read out the software versions to confirm upgrading on remote control to check the SW File Name. 2) Start the CD Burning software and create a new CD Power on the set and press "Setup"...

  • Page 32: Trouble Shooting Chart

    Trouble shooting Chart VFD No display on Front Control Board VFD No display on Front Control Board Check every supply voltage on Main Board whether normal or not. Refer to CON503 on Power Board (XP9 PIN1:-24V, PIN3: 3.3V, PIN4: 12V) Check voltage -24V,...
  • Page 33 Trouble shooting Chart Touch keys do not work Touch keys do not work Check voltage +3.3V on Touch Board(U603 Fix the connection XS601 on Front PIN27) and Font Board(XS601 PIN3) Control Board and XP9 on Main Board Check Front Control Board and Touch Board signals SCL(TOUCH BD U603 Replace U22 on Main Board, or PIN19),SDA(U603 PIN18)
  • Page 34 Trouble shooting Chart Remote control does not work Remote control does not work Check battery of remote control whether exhausted or not. Replace the battery for remote control Check power supply of IR601 on Front Control Board whether normal or not Check the +3.3V net on Front (Front Board XS601 PIN3:3.3V), Control Board XS601...
  • Page 35 Trouble shooting Chart No audio output No audio output Check XP1 pin 7 3.3V on Main Board Check voltage +34V whether normal or not whether normal or not at XP703 on Amplifier Board Refer to XP701 on Power Board Check the 22pin FFC connection on Main Board and XP702 on Amplifier Board whether right or not between Main Board and Amplifier Board...
  • Page 36 Trouble shooting Chart No video output No video output Check Q23,L9,R368 whether right on Add Q23,L9, R368 Main Board Check the video signal whether right at U11’187 Replace Main Board...
  • Page 37 Trouble shooting Chart Can’t read disc or can’t open the disk door Can’t read disc or can’t open the disk door Check loader whether work normally Check XP13 on Main Board or not Check 24pin and 5pin cable from Main Board to Loader whether connet Fix 24pin and 5pin cable right or not Replace Loader...
  • Page 38 Trouble shooting Chart Tuner FM does not work Tuner FM does not work Check voltage at XP1 PIN9:5V on Main Board whether normal or not Refer to Power Board XP701 Check voltage +5V at Tuner module (TU1 pin5) whether right or Check Main Board tuner power supply circuit.
  • Page 39 Trouble shooting Chart AUX in does not work AUX in does not work Check voltage PIN3:12V PIN5/6/9:5V ） on Main Board whether Refer to Power Board XP701 normal or not Check Main Board U18 AK5367 PIN4,PIN5 L/R signal input whether right or not Check Main Board C225, C230, R415, R420, Check voltage at U18 AK5367...
  • Page 40 Trouble shooting Chart MP3 Link does not work MP3 Link does not work Check voltage at XP1 PIN3:12V PIN5/6/9:5V） on Main Board whether normal or not Refer to Power Board XP701 Check Main Board U18 AK5367 PIN8,PIN9 Check Main Board C228, C232, R418, L/R signal input whether right or not R422, Check voltage at U18 AK5367 PIN30,VDD...
  • Page 41 5-10 Trouble shooting Chart COAX in does not work COAX in does not work Check voltage PIN3:12V PIN5/6/9:5V ） on Main Board whether Refer to Power Board XP701 normal or not Check Main Board U23 CS8416 PIN4 signal input whether right or not Check Main Board C233, C244, R429, L16, Check U23 CS8416 whether broken.

  • Page 42: Wiring Diagram

    Philips HTS5520 Block /Wiring Diagram 4ohm 4ohm 8ohm 8ohm 8ohm 8ohm SCART/AUX2 AUX1 MP3-LINE HDMI SPDIF FAN control Tuner Module SI4704/05 2PIN*2.0 CVBS CS8416 MP3-LINE AK5367 KARAOKE IN 44.1K Digital output 44.1K TUNER IN Switch IC VIDEO LPF W79E225A 4053...
  • Page 43 Front Ccontrol Board Circuit Diagram: +12V R626 3.3VD R622 R625 Q607 R628 Q606 3DG3904M 3DG3904M CE604 3.3uF/50V R627 R629 R631 C624 0.1uF R619 R623 4.7K Q619 Q608 R630 CE605 ZD604 3DG3904M 3CG3906M 3.3uF/50V BZX79C6V2 Q605 R621 R624 XS601 13PIN/2.0mm/300mm C606 3DG3904M -24V FB603...
  • Page 44 Karaoke and USB Board Circuit Diagram: XS603 3PIN/2.0mm/440mm JACK601 R648 G ND MIC-DET R612 FB611 FB600/0.2A FB612 FB600/0.2A To main board R650 JACK_6P_3.5mm JACK602 XS605 3PIN/2.0mm/440mm FB613 FB600/0.2A R671 MP3_R G ND FB614 FB600/0.2A R670 MP3_L R672 R673 To main board JACK_6P_3.5mm P801 USB-A...
  • Page 45 Touch Panel Board Circuit Diagram: WT5701 VCC3V3 R669 R669 C627 C627 C637 C637 0.01uF 0.01uF PLAY/PAUSE PAD601 PAD601 STOP PAD602 PAD602 GNDA OPEN/CLOSE PAD603 PAD603 PREV PAD604 PAD604 NEXT PAD605 PAD605 SOURCE PAD606 PAD606 STANDBY PAD607 PAD607 SI[5] OUT2 SI[6] OUT3 SI[7] OUT4...
  • Page 46 Encoder Board Circuit Diagram: XS602 3PIN/2.0mm/440mm VR601 VOL- VOL+ G ND VOL+ To main board VOL- C621 C620 VR_5P 100pF 100pF...
  • Page 47 Amplifier Board Circuit Diagram: STA309A Q702 Q702 D705 D705 D704 D704 LL4148 LL4148 MMBT8550C MMBT8550C R740 R740 VD3.3V LL4148 LL4148 R739 R739 C715 C715 C716 C716 EAPO 0.1uF/16V 0.1uF/16V 0.1uF/16V 0.1uF/16V CE723 CE723 VD3.3V 47uF/16V 47uF/16V R710 R710 D701 D701 LL4148 LL4148 Q701...
  • Page 48 Amplifier Board Circuit Diagram: STA516B_1 U703 U703 VCC-Sign SUB-GND L712 L712 22uH 22uH VCC-Sign OUT2B C1036 C1036 C1006 C1006 0.1uF 0.1uF 0.1uF 0.1uF OUT2B C1039 C1039 D716 D716 R775 R775 D719 D719 0.1uF 0.1uF VCC2B LL4148 LL4148 LL4148 LL4148 R722 R722 CH5B IN2B...
  • Page 49 Amplifier Board Circuit Diagram: STA516B_2 U701 U701 VCC-Sign SUB-GND L701 L701 22uH 22uH TP26 TP26 SUB- VCC-Sign OUT2B C734 C734 C735 C735 TP27 TP27 SUB+ 0.1uF 0.1uF 0.1uF 0.1uF TP28 TP28 OUT2B C739 C739 TP29 TP29 D712 D712 R718 R718 D713 D713 0.1uF...
  • Page 50 Power Board Circuit Diagram: C505 T502 C508 C510 EER40 470P/1KV L504 60uH 40*15 *10mm 155P/250VAC CE510 CE517 D508 CE509 820uF/50V 820uF/50V R531 C513 MBR20200CT 820uF/50V 4.7K 0.1uF C509 +38V 470P/1KV +38V R508 R513 C503 +38V 4.7K 470K RV502 10D241 CE501 FDPF20N50 C507 Q502...
  • Page 51 C148 C148 JITFO JITFN CE43 as closer Crystal 1000pF 1000pF RFV33 RFV33 RFVDD3 ADACVDD R345 R345 as possible to 89S_3V3 R346 R346 100K 100K C150 C150 Pin-212 APLLVDD3 R347 R347 2200pF 2200pF C149 C149 R344 R344 0.1uF/16V/NC 0.1uF/16V/NC C151 C151 C152 C152 750K...
  • Page 52 7-10 7-10 Main Board Circuit Diagram: SDRAM & FLASH SD33 DV33 FB11 FB11 FB500/0.2A FB500/0.2A C214 C214 C215 C215 C216 C216 C217 C217 CE55 CE55 0.1uF/25V 0.1uF/25V 0.1uF 0.1uF 0.1uF/25V 0.1uF/25V 0.1uF/25V 0.1uF/25V 47uF/16V 47uF/16V DCS# 32 Mb FLASH DRAS# RAS# DWE# DCAS#...
  • Page 53 7-11 7-11 Main Board Circuit Diagram: HDMI TXC+ TXC+ TXC- TXC- TX0+ TX0+ TX0- TX0- TX1+ TX1+ TX1- TX1- TX2+ TX2+ TX2- TX2- GPIO[5..7] GPIO[5..7] TMDS I/F DV33 Differential Signal ! No through hole & length less than 5cm ! 100 ohm - Impedance U29,the circuit named short circuit link circuit.
  • Page 54 7-12 7-12 Main Board Circuit Diagram: POWER SUPPLY DV33 RFV33 RFV33 +12VIN FB500/0.2A FB500/0.2A C144 C144 CE37 CE37 0.1uF/25V 0.1uF/25V 47uF/16V 47uF/16V MMBT2907ALT1 MMBT2907ALT1 4.7K 4.7K +3.3V_STB DV33 89S_3V3 4.7K 4.7K MMBT8550C MMBT8550C FB500/0.5A FB500/0.5A POWER_control 1K/NC 1K/NC CE38 CE38 C145 C145 3DG3904M...
  • Page 55 7-13 7-13 Main Board Circuit Diagram: MCU & CONNECTOR +3.3V_STB MCU_RST +3.3V_STB R152 R152 RESET Circuit DV33 R128 22 R128 22 C106 C106 MPEG_MUTE MCU_RST 12MHz 12MHz ADC_RST VFD_SDIO R478 R478 0/NC 0/NC MUTE 10pF 10pF 10pF 10pF TUNER_reset TU_SEN BAT54C BAT54C R106...
  • Page 56 7-14 7-14 Main Board Circuit Diagram: ADC & AUDIO_IN REF2V5 ADC_5V AD_MCLK I2S_MCLK R431 R431 AD_BCLK I2S_BCLK AD_LRCK I2S_LRCK MIC_out C224 C224 R414 R414 LIN1 AD_DATA I2S_SDATA AUX_L C225 C225 R415 R415 LIN2 REF2V5 AUX_L SCART_L C227 C227 R416 R416 LIN3 SCART_L POT_L...
  • Page 57 7-15 7-15 Main Board Circuit Diagram: SCART & VIDEO_OUT SDIF_IN V+5V 220pF/NC 220pF/NC 1000pF/NC 1000pF/NC CVBS_O AUX_R AUX_R 0/NC 0/NC 220pF 220pF 1000pF 1000pF AUX_L AUX_L Y_OUT CVBS_O Y_OUT JACK_RCA-407 JACK_RCA-407 S_G/Y U_OUT 220pF 220pF 1000pF 1000pF V_OUT 3DG3904M 3DG3904M 3DG3904M 3DG3904M PESD_PESD5VL4UG/NC...
  • Page 58 7-16 7-16 Front Control Board Print-layout (Bottom side):...
  • Page 59 7-17 7-17 Karaoke and USB Board Print-layout (Bottom side): Encoder Board Print-layout (Bottom side):...
  • Page 60 7-18 7-18 Touch Panel Board Print-layout (Top and Bottom side):...
  • Page 61 7-19 7-19 Amplifier Board Print-layout (Top and Bottom side):...
  • Page 62 7-20 7-20 Power Board Print-layout (Bottom side):...
  • Page 63 7-21 7-21 Main Board Print-layout (Top side):...
  • Page 64 Packing view for HTS5520/93: PAC8 PAC9 PAC7 PAC5 PAC6 PAC1 PAC10 PAC2 PAC4 PAC3 PAC10 Display box PAC1 Poly bag PAC3 Assy-Speaker PAC5 Accessory bag PAC4 Remote control PAC7 Battery PAC2 Main set PAC6 User menual PAC8 FM antenna PAC9 AV cable...
  • Page 65 Exploded view for HTS5520/12: This is general mechanical expldoed view for HTS5520/12, detailed pls refer to the model set. ASSY1 includes components:17.23 ASSY2 includes components:18.19 ASSY3 includes components:21.22...
  • Page 66 Exploded view for HTS5520/51/93: This is general mechanical expldoed view for HTS5520/51/93, detailed pls refer to the model set. ASSY1 includes components:17.23 ASSY2 includes components:18.19 ASSY3 includes components:21.22...
  • Page 67 Exploded view for HTS5520/94: This is general mechanical exploded view for HTS5520/94.Please refer to the model set for the detailed information. ASSY1 includes components :17,23. ASSY2 includes components :18,19. ASSY3 includes components :21,22.

  • Page 68: Revision List

    REVISION LIST Version 1.0 * Initial release for HTS5520/12/51/93 Version 1.1 *Adding location of PCB,Variation and Matrix. Version 1.2 *Change PCB BOARD print-layout . Version 1.3 *Adding HTS5520/94...

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