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New Holland F4DE9684B J111 Series Service Manual
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New Holland F4DE9684B J111 Series Service Manual

New Holland F4DE9684B J111 Series Service Manual

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SERVICE MANUAL
F4CE9484 / F4CE9487A / F4CE9487N /
F4CE9684 / F4DE9484 / F4DE9684B*J111 /
F4DE9684M*J101 / F4DE9684M*J103 /
F4DE9684 / F4DE9687 / F4GE9484C*J601 /
F4GE9484 / F4GE9684 / F4HE0484G*J102 /
F4HE0484G*J109 / F4HE9484C*J102 /
F4HE9484C*J103 / F4HE9484 / F4HE9684 /
F4HE9687G*J100 / F4HE9687
NEF Tier 3
Engine
Part number 47597675
1
edition English
st
October 2013

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Summary of Contents for New Holland F4DE9684B J111 Series

  • Page 1 SERVICE MANUAL F4CE9484 / F4CE9487A / F4CE9487N / F4CE9684 / F4DE9484 / F4DE9684B*J111 / F4DE9684M*J101 / F4DE9684M*J103 / F4DE9684 / F4DE9687 / F4GE9484C*J601 / F4GE9484 / F4GE9684 / F4HE0484G*J102 / F4HE0484G*J109 / F4HE9484C*J102 / F4HE9484C*J103 / F4HE9484 / F4HE9684 / F4HE9687G*J100 / F4HE9687 NEF Tier 3 Engine...
  • Page 2 Mechanical fuel injection / Structural engine block F4CE9454H*J601 F4CE9484J*J602 F4CE9484M*J603 F4CE9487M*J605 F4CE9684J*J601 F4CE9454H*J605 F4CE9484J*J604 F4CE9484M*J606 F4CE9487N*J601 F4CE9684J*J606 F4CE9484A*J600 F4CE9484L*J600 F4CE9484M*J607 F4CE9487N*J602 F4CE9684J*J607 F4CE9484A*J602 F4CE9484L*J602 F4CE9484M*J608 F4CE9487N*J603 F4CE9684J*J609 F4CE9484C*J600 F4CE9484L*J603 F4CE9484N*J601 F4CE9487N*J605 F4CE9684K*J601 F4CE9484C*J601 F4CE9484L*J604 F4CE9484N*J604 F4CE9487N*J606 F4CE9684K*J606 F4CE9484G*J600 F4CE9484L*J605 F4CE9487A*J600 F4CE9684B*J600 F4CE9684K*J607 F4CE9484G*J604...
  • Page 3 Electronic fuel injection / Structural engine block F4DE0484B*J100 F4DE9684B*J100 F4DE9684J*J101 F4DE9684R*J103 F4DE9687J*J104 F4DE0484C*J100 F4DE9684B*J101 F4DE9684J*J102 F4DE9684R*J104 F4DE9687R*J101 F4DE9484A*J100 F4DE9684B*J102 F4DE9684J*J104 F4DE9684R*J105 F4DE9687U*J100 F4DE9484A*J103 F4DE9684B*J104 F4DE9684J*J105 F4DE9684S*J100 F4DE9687U*J102 F4DE9484A*J104 F4DE9684B*J106 F4DE9684L*J100 F4DE9684S*J103 F4DE9687V*J100 F4DE9484B*J101 F4DE9684B*J107 F4DE9684L*J103 F4DE9684S*J106 F4DE9687V*J101 F4DE9484D*J101 F4DE9684B*J108 F4DE9684L*J106 F4DE9684S*J107 F4DE9687V*J104 F4DE9484E*J100...
  • Page 4 Contents INTRODUCTION Engine..................10 [10.001] Engine and crankcase ............. 10.1 [10.102] Pan and covers .
  • Page 5 [55.013] Engine oil system ..............55.8 47597675 27/09/2013 Find manuals at https://best-manuals.com...
  • Page 6 47597675 27/09/2013 Find manuals at https://best-manuals.com...
  • Page 7 INTRODUCTION 47597675 27/09/2013 Find manuals at https://best-manuals.com...

  • Page 8: Table Of Contents

    Contents INTRODUCTION Foreword ..................3 Safety rules .

  • Page 9: Foreword

    INTRODUCTION Foreword Engine Overhaul Part of the operations illustrated within this manual can be partially executed while the engine is assembled on the vehicle, depending on the room available for access to the engine and on the equipment application as well. NOTE: With regard to the engine disassembly operations, please apply for information consulting the specific manual.

  • Page 10: Safety Rules

    INTRODUCTION Safety rules Standard safety prescriptions Particular attention shall be drawn on some precautions that must be followed absolutely in a standard working area and whose non fulfillment will make any other measure useless or not sufficient to ensure safety to the personnel in charge of maintenance.
  • Page 11 INTRODUCTION • Keep the engine clean from oil spills, diesel fuel and or chemical solvents. • Use of solvents or detergents during maintenance may originate toxic vapors. Always keep working areas venti- lated. Whenever necessary wear safety mask. • Do not leave rags impregnated with flammable substances close to the engine. •...

  • Page 12: Torque

    INTRODUCTION Torque F4DE9484, F4HE9484, F4HE0484G*J109, F4HE0484G*J102, F4HE9484C*J102, F4HE9484C*J103, F4DE9684, F4DE9687, F4HE9684, F4HE9687, F4HE9687G*J100, F4DE9684M*J101, F4DE9684M*J103, F4DE9684B*J111 Component Size Specification Cylinder Head and Components Plug ¼" 10 - 14      Nm (7.4 - 10.3      lb ft) 20 - 28      Nm (14.8 - 20.7      lb ft) ½"...
  • Page 13 INTRODUCTION Component Size Specification Camshaft Retaining Plate M8 Screw 20 - 28      Nm (14.8 - 20.7      lb ft) Camshaft Gear M8 Screw 32 - 40      Nm (23.6 - 29.5      lb ft) 38 - 48      Nm (28.0 - 35.4      lb ft) Crankcase Plate M10 Screw Vibration Damper and Adapter...
  • Page 14 INTRODUCTION Component Size Specification Feed Pump M8 Studs 10 - 14      Nm (7.4 - 10.3      lb ft) High Pressure Pump Gear M18 Nut 100 - 110      Nm (73.8 - 81.1      lb ft) Fuel Pump M8 Nut 20 - 28 ...

  • Page 15: Torque

    INTRODUCTION Torque F4CE9484, F4GE9484, F4CE9487N, F4CE9487A, F4GE9484C*J601, F4CE9684, F4GE9684 Component Size Specification Cylinder Head and Components Rocker Assembly 20 - 28      Nm (14.8 - 20.7      lb ft) Cylinder Head M12x70 Phase 1 50      Nm (36.9      lb ft) Phase 2 90 ...
  • Page 16 INTRODUCTION Component Size Specification Piston Cooling Nozzles M8x1.25x10 12 - 18      Nm (8.9 - 13.3      lb ft) Oil pump M8x1.25x30 7 - 9      Nm (5.2 - 6.6      lb ft) M10x1.25x25 38 - 48      Nm (28.0 - 35.4      lb ft) Stiffening Plate 5 - 7 ...

  • Page 17: Special Tools

    INTRODUCTION Special tools F4DE9484, F4HE9484, F4HE0484G*J109, F4HE0484G*J102, F4HE9484C*J102, F4HE9484C*J103, F4DE9684, F4DE9687, F4HE9684, F4HE9687, F4HE9687G*J100, F4DE9684M*J101, F4DE9684M*J103, F4DE9684B*J111 Tool No. Description Image 380000301 Revolving engine stand REVOLVING STAND 380000665 Crankshaft front seal puller FRONTSEALPULLER 380000663 Crankshaft rear seal puller REARSEALPULLER 380001099 Injector puller INJECTORPULLER 47597675 27/09/2013...
  • Page 18 INTRODUCTION Tool No. Description Image 380000666 Crankshaft front seal installer FRONTSEALINSTAL 380000664 Crankshaft rear seal installer CRANKREARSEALIN 380000670 Oil filter wrench OILFILTERWRENCH 380000302 Valve spring compressor VALVESPRINGCOMP 47597675 27/09/2013...
  • Page 19 INTRODUCTION Tool No. Description Image 380000221 Pliers for removing/refitting piston rings 65 - 110      mm (2.559 - 4.331      in) PISTONRINGPLIER 380000667 Beater for removing/refitting camshaft bushes CAMBUSHBEATER 380000362 Tool for lifting the crankshaft CRANKHOIST 380000216 Engine lifting rig ENGINEHOIST 47597675 27/09/2013...
  • Page 20 INTRODUCTION Tool No. Description Image 380000661 Brackets for fastening the engine to the revolving stand STANDBRACKETS 380000669 Seal remover SEALREMOVER 380000668 Hand grip for interchangeable beaters HANDGRIP 380000364 Gauge base for dial indicator GAUGEBASE 47597675 27/09/2013...
  • Page 21 INTRODUCTION Tool No. Description Image Torque wrench TORQUEWRENCH 380000158 Torque screwdriver TORQUESCREWDRIV 380000304 Tool for angle tightening ANGLETIGHTENING 380000988 Flywheel rotation tool ROTATOR 47597675 27/09/2013...
  • Page 22 INTRODUCTION Tool No. Description Image Piston ring compressor PISTONRINGCOMP Dial indicator ( 0 - 5      mm (0.000 - 0.197      in)) DIALINDICATOR 47597675 27/09/2013...

  • Page 23: Special Tools

    INTRODUCTION Special tools F4CE9484, F4GE9484, F4CE9487N, F4CE9487A, F4GE9484C*J601, F4CE9684, F4GE9684 Tool No. Description Image 380000979 Injection pump gear puller PUMPGEARPULLER 380000665 Crankshaft front seal puller FRONTSEALPULLER 380000663 Crankshaft rear seal puller REARSEALPULLER 380000671 Injector puller INJECTORPULLERG 47597675 27/09/2013...
  • Page 24 INTRODUCTION Tool No. Description Image 380000666 Crankshaft front seal installer FRONTSEALINSTAL 380000664 Crankshaft rear seal installer CRANKREARSEALIN 380000670 Oil filter wrench OILFILTERWRENCH 380000302 Valve spring compressor VALVESPRINGCOMP 47597675 27/09/2013...
  • Page 25 INTRODUCTION Tool No. Description Image 380000221 Pliers for removing/refitting piston rings 65 - 110      mm (2.559 - 4.331      in) PISTONRINGPLIER 380000732 Flywheel crank handle FLYWHEELCRANK 380000988 Flywheel rotation tool ROTATOR 380000667 Beater for removing/refitting camshaft bushes CAMBUSHBEATER 47597675 27/09/2013...
  • Page 26 INTRODUCTION Tool No. Description Image 380000362 Tool for lifting the crankshaft CRANKHOIST 380000216 Engine lifting rig ENGINEHOIST 380000994 Piston ring compressor PISTONRINGCOMP 380002729 Engine TDC positioning tool (non-structural engines only) TIMINGPIN 47597675 27/09/2013...
  • Page 27 INTRODUCTION Tool No. Description Image 380000661 Brackets for fastening the engine to the revolving stand STANDBRACKETS 380000669 Seal remover SEALREMOVER 380000668 Hand grip for interchangeable beaters HANDGRIP 380000364 Gauge base for dial indicator GAUGEBASE 47597675 27/09/2013...
  • Page 28 INTRODUCTION Tool No. Description Image 380000229 Dial gauge holder and 0 - 5      mmDial gauge for rotary injection pump timing. PUMPTIMEADAPT 380000304 Tool for angle tightening ANGLETIGHTENING 380001005 Dial gauge 0 - 10      mm DIALGAUGE 380001006 Diesel engine compression tester COMPTESTER...
  • Page 29 INTRODUCTION Tool No. Description Image 380000140 Adapter for engine compression tester COMPADAPTER 380000301 Revolving engine stand REVOLVING STAND 47597675 27/09/2013...
  • Page 30 INTRODUCTION 47597675 27/09/2013...
  • Page 31 SERVICE MANUAL Engine F4CE9484 , F4CE9487A , F4CE9487N , F4CE9684 , F4DE9484 , F4DE9684B*J111 , F4DE9684M*J101 , F4DE9684M*J103 , F4DE9684 , F4DE9687 , F4GE9484C*J601 , F4GE9484 , F4GE9684 , F4HE0484G*J102 , F4HE0484G*J109 , F4HE9484C*J102 , F4HE9484C*J103 , F4HE9484 , F4HE9684 , F4HE9687G*J100 , F4HE9687 47597675 27/09/2013...
  • Page 32 Contents Engine - 10 [10.001] Engine and crankcase ............. . . 10.1 [10.102] Pan and covers .
  • Page 33 CONSUMABLES INDEX Consumable Reference PAGE Loctite® 518 Gasket Engine block cover Rear - Cleaning 10.2 / 21 Eliminator® Molykote® G-N Metal Cylinder head - Install 10.4 / 15 assembly paste Molykote® G-N Metal Cylinder head - Install 10.4 / 19 assembly paste Molykote®...
  • Page 34 47597675 27/09/2013...
  • Page 35 Engine - 10 Engine and crankcase - 001 F4CE9484 , F4CE9487A , F4CE9487N , F4CE9684 , F4DE9484 , F4DE9684B*J111 , F4DE9684M*J101 , F4DE9684M*J103 , F4DE9684 , F4DE9687 , F4GE9484C*J601 , F4GE9484 , F4GE9684 , F4HE0484G*J102 , F4HE0484G*J109 , F4HE9484C*J102 , F4HE9484C*J103 , F4HE9484 , F4HE9684 , F4HE9687G*J100 , F4HE9687 47597675 27/09/2013 10.1 [10.001] / 1...
  • Page 36 Contents Engine - 10 Engine and crankcase - 001 TECHNICAL DATA Engine General specification ............... 4 F4HE9484, F4HE0484G*J109, F4HE0484G*J102, F4HE9484C*J102, F4HE9484C*J103, F4HE9684, F4HE9687, F4HE9687G*J100 General specification .
  • Page 37 Service instruction Maintenance Procedures ..........37 F4DE9484, F4DE9684, F4DE9687, F4DE9684M*J101, F4DE9684M*J103, F4DE9684B*J111 Service instruction Maintenance Procedures .
  • Page 38 Engine - Engine and crankcase Engine - General specification F4HE9484, F4HE0484G*J109, F4HE0484G*J102, F4HE9484C*J102, F4HE9484C*J103, F4HE9684, F4HE9687, F4HE9687G*J100 NHIL13ENG0290FA The NEF F4HE engines are characterized by four stroke diesel cycles turbocharged with 4 or 6 cylinders and 4 valves per cylinder. They have high pressure injection fueling (common rail) and are entirely electronically driven in order to optimize the working process in accordance to the operation, limiting pollution emissions and consumption as much as possible.
  • Page 39 Engine - Engine and crankcase General Specifications Engine Type 4 Cylinders 6 Cylinders Cycle Four-Stroke diesel engine Power Turbocharged with intercooler Injection Direct Number of cylinders Bore 104      mm (4      in) Stroke 132      mm (5      in) Total Displacement 4485 ...
  • Page 40 Engine - Engine and crankcase Clearance Data Cylinder Block and Crankshaft Components Cylinder Barrels 104.000 - 104.024      mm (4.094 - 4.095      in) 0.4      mm (0.016      in) Oversize 103.714 - 103.732      mm (4.083 - 4.084      in) / 103.759 - 103.777      mm (4.085 - Pistons 4.086 ...
  • Page 41 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...

This manual is also suitable for:

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