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New Holland 87515682 Repair Manual
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New Holland 87515682 Repair Manual

New Holland 87515682 Repair Manual

8.3 & 9.0l 6 cylinder, 24 valve cnh engine with high pressure common rail fuel system
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REPAIR
NEW HOLLAND
MANUAL
8.3 & 9.0L 6 Cylinder, 24 Valve
CNH Engine with High Pressure
Common Rail Fuel System
SERVICE
87515684
2/06

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Summary of Contents for New Holland 87515682

  • Page 1 REPAIR NEW HOLLAND MANUAL 8.3 & 9.0L 6 Cylinder, 24 Valve CNH Engine with High Pressure Common Rail Fuel System SERVICE 87515684 2/06...
  • Page 2 8.3L, 9.0L, 6 Cyl, 24 Vlv. 8.3L, 9.0L, 6 Cyl, 24 Vlv. High Pressure Common High Pressure Common Rail Fuel System Rail Fuel System 87515682 87515682 CNH ENGINE CNH ENGINE REPAIR MANUAL REPAIR MANUAL 8.3L, 9.0L, 6 Cyl, 24 Vlv.
  • Page 3 Repair Manual Number 87515682 POWER PRODUCTION - B 87515684 Introduction Engine - B.10.A 87515685 Fuel and Injection System - B.20.A 87515686 Air Intake System - B.30.A Exhaust System - B.40.A Engine Coolant System - B.50.A Lubrication System - B.60.A Starting System - B.80.A...
  • Page 4 REPAIR MANUAL TG215 , TG245 , TG275 , TG305 , TJ280 , TJ330 87515682 4 18/01/2006 Find manuals at https://best-manuals.com...
  • Page 5 Contents INTRODUCTION POWER PRODUCTION ENGINE B.10.A FUEL AND INJECTION SYSTEM B.20.A AIR INTAKE SYSTEM B.30.A EXHAUST SYSTEM B.40.A ENGINE COOLANT SYSTEM B.50.A LUBRICATION SYSTEM B.60.A STARTING SYSTEM B.80.A 87515682 4 18/01/2006 Find manuals at https://best-manuals.com...
  • Page 6 INTRODUCTION 87515682 4 18/01/2006 Find manuals at https://best-manuals.com...
  • Page 7 Foreword – How to use this manual ( - A.10.A.40) Safety rules ( - A.50.A.10) Basic instructions ( - A.90.A.05) Torque ( - A.90.A.10) Definition ( - A.92.A.15) Conversion factors ( - A.92.A.21) Product identification ( - A.80.A.10) 87515682 4 18/01/2006 Find manuals at https://best-manuals.com...
  • Page 8 This repair manual, although contained within one section, requires more than one bound book. The book RCPH05CDC476ABA cover always lists both the section(s) and chapter(s) contained inside the bound book. 87515682 4 18/01/2006 Find manuals at https://best-manuals.com...
  • Page 9 The third number identifies a sub-chapter within the chapter. The number “43” represents the crankshaft and indicates that rear seal information is located under crankshaft in Chapter 10.A of Section B. RCPH05CDC490ABA 87515682 4 18/01/2006 Find manuals at https://best-manuals.com...
  • Page 10 Diagnostic Data • NOTE: The information in the Index for a chapter is organized alphabetically. The locations are listed alphabetically, and then information from the different categories is listed alphabetically for the location. 87515682 4 18/01/2006 Find manuals at https://best-manuals.com...
  • Page 11 “F.” The first letter of the infotype code always explains the category of the information: D = technical data, C = functional data, F = service data, G = diagnostic data. RCPH05CDC406ABA 87515682 4 18/01/2006...
  • Page 12 – sensor locations, fuel system components, lubrication system components, etc. RCPH05CDC429ABA Service data may be: a basic service action like remove, disassemble, • assemble or install, an inspection or testing procedure, • an adjusting or measuring procedure. • RCPH05CDC436ABA 87515682 4 18/01/2006...
  • Page 13 Go to the page number listed for your model. When you locate the information in the manual, the same models are listed below the title to confirm that you are at the right location. RCPH05CDC503ABA 87515682 4 18/01/2006...
  • Page 14 (4), in the sub-chapter on the crankshaft (3), in Chapter 10.A (2), of Section B (1). The infotype code points to a service procedure because of the initial letter “F” that is located under Service Data in the table of contents. RCPH05CDC473ABA 87515682 4 18/01/2006...
  • Page 15 Some government agencies have determined that used engine oil can be carcinogenic and can cause • reproductive toxicity. Avoid inhalation of vapors, ingestion and prolonged contact with used engine oil. Coolant is toxic. If NOT reused, follow local environmental regulations for proper disposal. • 87515682 4 18/01/2006...

  • Page 16: Abrasive Pads And Abrasive Paper

    7.0. Solutions with a pH above approximately 9.5 cause aluminum to turn black; highly alkaline solutions must NOT be used. A cleaning tank that provides a constant mixing and filtering of the cleaning solution will yield the best results. 87515682 4 18/01/2006...

  • Page 17: Steam Cleaning

    first and then use the plastic bead method to safely remove the carbon remaining in the grooves. Follow the equipment manufacturer’s cleaning instructions. Adjust the air pressure in the blasting machine to the manufacturer’s recommendation. Use these guidelines when plastic bead blasting recommendations are not available: 87515682 4 18/01/2006...
  • Page 18 Keep the nozzle moving, rather than held in one spot, to prevent surface damage. Never bead blast valve stems. Tape or use a sleeve to protect the stems during bead blasting. Direct the • nozzle across the seat surface and radius rather then straight at them. 87515682 4 18/01/2006...
  • Page 19 Always use the torque values listed in the above table when specific torque values are not supplied in a procedure. Do NOT use these torque values in place of specified torque values in a procedure. The values in the table are based on lubricated threads. 87515682 4 18/01/2006...
  • Page 20 When a ft-lb value is less than 10, convert the ft-lb value to in-lb to obtain a better torque with an in-lb wrench. Pipe plug torque values Size Torque Thread In aluminum housing In cast iron or steel housing Actual thread OD ft-lb ft-lb 1/16 0.32 45 lb in 0.41 0.54 0.68 0.85 1.05 1.32 1-1/4 1.66 1-1/2 1.90 87515682 4 18/01/2006...
  • Page 21 97 lb in 106 lb in 124 lb in 133 lb in 142 lb in 159 lb in 15 lb ft 18 lb ft 22 lb ft 26 lb ft 30 lb ft 33 lb ft 37 lb ft 87515682 4 18/01/2006...
  • Page 22 NOT have rough or sharp edges. RCPH05CDC004AAA Frosted bands Frosted bands are created by high density micro-denting. The bands are “frosted” or white in appearance. Frosted bands are not detectable with a fingernail. RCPH05CDC005AAA 87515682 4 18/01/2006...
  • Page 23 Pitting is the loss of material from a part resulting in a hole that is visible to the naked eye. Pits typically have rough dark bottoms and sharp edges, and usually occur in heavily-loaded areas on the part. RCPH05CDC008AAA 87515682 4 18/01/2006...
  • Page 24 INTRODUCTION Macro-Spalling Macro-spalling is the loss of large material from the surface of a part. This amount of damage will affect the operation of the engine. RCPH05CDC009AAA 87515682 4 18/01/2006...
  • Page 25 61.02545 0.01639 cubic cm³ cubic inch in³ 0.06102 16.387 centimeter Weight (mass) kilogram pounds 2.204623 0.4536 Work joule British Thermal 0.000948 1054.5 Unit kilowatt-hour kW-hr British Thermal 3414 0.000293 Unit kilowatt-hour kW-hr horsepower hp-hr 1.341 0.746 hour 87515682 4 18/01/2006...
  • Page 26 INTRODUCTION Product identification ( - A.80.A.10) RCPH05CDC183ABA Data plate locations A — Engine data plate B — Fuel injection pump data plate C — Engine control module (ECM) data plate 87515682 4 18/01/2006...
  • Page 27 The engine data plate is located on top of the timing gear housing. The engine data plate contains specific information about your engine. The engine serial number (ESN) and part number are used when ordering service parts. The data plate MUST not be changed unless approved by CNH. 87515682 4 18/01/2006...
  • Page 28 If the engine data plate is not readable, the engine serial number is also stamped into the top of the oil cooler housing. RCIL05CDC007AAA Fuel injection pump data plate 1 — Part number 2 — Pump serial number 3 — Factory code The fuel pump data plate is located on the side of the injection pump. 87515682 4 18/01/2006...
  • Page 29 The engine control module data plate is located above the module connectors on the left hand side of the engine. The data plate contains hardware and software programming information about the control module, as well as the engine serial number (ESN). 87515682 4 18/01/2006...
  • Page 30 REPAIR MANUAL POWER PRODUCTION TG215 , TG245 , TG275 , TG305 , TJ280 , TJ330 87515682 4 18/01/2006...
  • Page 31 TG215 , TG245 , TG275 , TG305 , TJ280 , TJ330 LUBRICATION SYSTEM B.60.A TG215 , TG245 , TG275 , TG305 , TJ280 , TJ330 STARTING SYSTEM B.80.A TG215 , TG245 , TG275 , TG305 , TJ280 , TJ330 87515682 4 18/01/2006...
  • Page 32 POWER PRODUCTION - B ENGINE - 10.A TG215 , TG245 , TG275 , TG305 , TJ280 , TJ330 87515682 4 18/01/2006 B.10.A / 1...
  • Page 33 Crankshaft Main bearing - Torque (B.10.A.43.15 - D.20.A.10) Crankshaft Main bearing - Special tools (B.10.A.43.15 - D.20.A.40) Crankshaft Main bearing - Service limits (B.10.A.43.15 - D.20.A.20) Crankshaft Speed ring - Torque (B.10.A.43.20 - D.20.A.10) 87515682 4 18/01/2006 B.10.A / 2...
  • Page 34 Sensing system Camshaft speed sensor - Torque (B.10.A.95.82 - D.20.A.10) Sensing system Camshaft speed sensor - Service limits (B.10.A.95.82 - D.20.A.20) FUNCTIONAL DATA Timing gear Timing gear - Static description (B.10.A.45 - C.30.A.20) Wiring harness Wiring harness - Component identification (B.10.A.88 - C.40.C.20) 87515682 4 18/01/2006 B.10.A / 3...

  • Page 35: Sensing System

    Valve drive Valve assembly - Disassemble (B.10.A.40.46 - F.10.A.25) Valve assembly Valve - Cleaning (B.10.A.40.46.10 - F.30.A.10) Valve assembly Valve - Visual inspection (B.10.A.40.46.10 - F.40.A.10) Valve assembly Valve - Measure (B.10.A.40.46.10 - F.40.E.01) 87515682 4 18/01/2006 B.10.A / 4...

  • Page 36: Connecting Rod And Piston

    Connecting rod and piston - Assemble (B.10.A.47 - F.10.A.20) TJ280, TG215, TG245, TG275, TG305 Connecting rod and piston - Install (B.10.A.47 - F.10.A.15) TJ280, TG215, TG245, TG275, TG305 Connecting rod and piston - Remove (B.10.A.47 - F.10.A.10) TJ330 87515682 4 18/01/2006 B.10.A / 5...

  • Page 37: Vibration Damper

    Cylinder block Bore - Measure (B.10.A.70.10 - F.40.A.16) Cylinder block Liner - Preliminary test (B.10.A.70.15 - F.40.A.20) Cylinder block Liner - Remove (B.10.A.70.15 - F.10.A.10) Cylinder block Liner - Visual inspection (B.10.A.70.15 - F.40.A.10) 87515682 4 18/01/2006 B.10.A / 6...
  • Page 38 Sensing system Camshaft speed sensor - Visual inspection (B.10.A.95.82 - F.40.A.10) Sensing system Camshaft speed sensor - Test (B.10.A.95.82 - F.40.C.01) Sensing system Camshaft speed sensor - Install (B.10.A.95.82 - F.10.A.15) DIAGNOSTIC ENGINE - Problem solving (B.10.A - G.40.A.30) 87515682 4 18/01/2006 B.10.A / 7...
  • Page 39 ENGINE - Testing (B.10.A - G.40.A.20) ENGINE - Problem solving (B.10.A - G.40.A.30) 87515682 4 18/01/2006 B.10.A / 8...
  • Page 40 The Revolver®. RCPH05CDC996AAC Engine mounting plate – OEM218099 (SPX) This plate is bolted to the CNH “C” Series engines so the engine can be installed on The Revolver® engine repair stand, OEM4137. RCPH05CDC121AAA 87515682 4 18/01/2006 B.10.A / 9...
  • Page 41 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...