Carrier AGAGC9PNS01B Installation Instructions Manual
Carrier AGAGC9PNS01B Installation Instructions Manual

Carrier AGAGC9PNS01B Installation Instructions Manual

Gas conversion kit, propane to natural condensing (90%+) furnaces 40,000 btuh to 140,000 btuh

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AGAGC9PNS01B Gas Conversion Kit, Propane to Natural
Condensing (90%+) Furnaces
40,000 BTUH to 140,000 BTUH Models Only
NOTE: Read the entire instruction manual before starting the
installation.
NOTE: Read the entire instruction manual before starting the
installation.
SAFETY CONSIDERATION
WARNING
!
FIRE, EXPLOSION, ELECTRICAL SHOCK, AND
CARBON MONOXIDE POISONING HAZARD
Failure to follow this warning could result in personal injury or death.
This conversion kit shall be installed by a qualified service agency in
accordance with the manufacturer's instructions and all applicable
codes and requirements of the authority having jurisdiction. If the
information in these instructions is not followed exactly, a fire,
explosion, or production of carbon monoxide could result causing
property damage, personal injury, or loss of life. The qualified service
agency is responsible for the proper installation of this furnace with this
kit. The installation is not proper and complete until the operation of the
converted appliance is checked as specified in the manufacturer's
instructions supplied with the kit.
AVERTISSEMENT
!
LE FEU, L'EXPLOSION, CHOC ELECTRIQUE,
ET MONOXYDE DE CARBONE EMPOISONNER
Cette trousse de conversion doit être installée par un servie d'entretien
qualifié, selon les instructions du fabricant et selon toutes les exigences
et tous les codes pertinents de l'autorité compétente. Assurezvous de
bien suivre les instructions dans cette notice pour réduire au minimum
le risque d'incendie, d'explosion ou la production de monoxyde de
carbone pouvant causer des dommages matériels, de blessure ou la
mort. Le service d'entretien qualifié est responsable de l'installation de
cette trousse. L'installation n'est pas adéquate ni complète tant que le
bon fonctionnement de l'appereil converti n'a pas été vérfié selon les
instructions du fabricant fornies avec la trousse.
Installing and servicing heating equipment can be hazardous due to gas
and electrical components. Only trained and qualified personnel should
install, repair, or service heating equipment.
Installation Instructions
A200203
Untrained personnel can perform basic maintenance functions such as
cleaning and replacing air filters. Trained service personnel must
perform all other operations. When working on heating equipment,
observe precautions in the literature, on tags, and on labels attached to or
shipped with the unit, and other safety precautions that may apply.
Follow all safety codes. In the United States, follow all safety codes
including the current edition of the National Fuel Gas Code (NFGC)
NFPA No. 54/ANSI Z223.1. In Canada, refer to the current edition of the
National Standard of Canada, Natural Gas and Propane Installation
Codes (NSCNGPIC), CAN/CSA-B149.1 and .2. Wear safety glasses and
work gloves. Have a fire extinguisher available during start-up,
adjustment steps, and service calls.
Recognize safety information. This is the safety-alert symbol
you see this symbol on the furnace and in instructions or manuals, be
alert to the potential for personal injury. Understand the signal words
DANGER, WARNING, CAUTION and NOTE. The words DANGER,
WARNING, and CAUTION are used with the safety alert symbol.
DANGER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies a hazard which could
result in personal injury or death. CAUTION is used to identify unsafe
practices which may result in minor personal injury or product and
property damage. NOTE is used to highlight suggestions which will
result in enhanced installation, reliability, or operation.
INTRODUCTION
WARNING
!
FIRE, EXPLOSION, ELECTRICAL SHOCK AND
CARBON MONOXIDE POISONING HAZARD
Failure to follow instructions could result in personal injury, death or
property damage.
Improper installation, adjustment, alteration, service, maintenance, or
use can cause carbon monoxide poisoning, explosion, fire, electrical
shock, or other conditions, which could result in personal injury or
death. Consult your distributor or branch for information or assistance.
The qualified installer or agency must use only factory-authorized kits
or accessories when servicing this product.
WARNING
!
FIRE, EXPLOSION, ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury, death or
property damage.
Gas supply MUST be shut off before disconnecting electrical power
and proceeding with conversion.
. When

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Summary of Contents for Carrier AGAGC9PNS01B

  • Page 1 AGAGC9PNS01B Gas Conversion Kit, Propane to Natural Condensing (90%+) Furnaces 40,000 BTUH to 140,000 BTUH Models Only Installation Instructions NOTE: Read the entire instruction manual before starting the Untrained personnel can perform basic maintenance functions such as installation. cleaning and replacing air filters. Trained service personnel must perform all other operations.
  • Page 2: Installation

    AGAGC9PNS01B Gas Conversion Kit, Propane to Natural: Installation Instructions TWO-STAGE & MODULATING CONDENSING WARNING FURNACES Table 3 – Two-Stage & Modulating Model Numbers ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD BEGINNING WITH: Failure to follow this warning could result in personal injury, death or...
  • Page 3 AGAGC9PNS01B Gas Conversion Kit, Propane to Natural: Installation Instructions ORIFICE SELECTION/DERATE 3. Support the manifold and remove the four (4) screws that secure the manifold assembly to the burner box and set aside. CAUTION 4. Note the location of the green/yellow wire ground wire for re-assembly later, see Fig.
  • Page 4 AGAGC9PNS01B Gas Conversion Kit, Propane to Natural: Installation Instructions SINGLE-STAGE GAS VALVE TWO-STAGE GAS VALVE TWO-STAGE FURNACE SINGLE-STAGE FURNACE (TABULATED DATA BASED ON 20,000 BTUH PER BURNER, DERATED 2%/1000 FT (305M) ABOVE SEA LEVEL) (TABULATED DATA BASED ON 20,000 BTUH HIGH-HEAT / 13,000 BTUH LOW-HEAT PER BURNER,...
  • Page 5: Modulating Gas Valve

    AGAGC9PNS01B Gas Conversion Kit, Propane to Natural: Installation Instructions MODULATING GAS VALVE MODULATING GAS VALVE (60,000 BTUH ONLY) Table 6 to be used with Modulating Furnaces EXCEPT the 60,000 Table 7 to be used with Modulating Furnaces 60,000 BTUH INPUT IN BTUH INPUT IN 21-IN.
  • Page 6 AGAGC9PNS01B Gas Conversion Kit, Propane to Natural: Installation Instructions SINGLE-STAGE GAS VALVE A200248 A200249 Fig. 5 – Conversion Kit Rating Plate (40,000 BTUH to 140,000 BTUH ONLY) Single-Stage Furnace TWO-STAGE GAS VALVE A200250 A200251 Fig. 6 – Conversion Kit Rating Plate (40,000 BTUH to 140,000 BTUH ONLY) Two-Stage Furnace...
  • Page 7 AGAGC9PNS01B Gas Conversion Kit, Propane to Natural: Installation Instructions MODULATING GAS VALVE A200246 A200247 Fig. 7 – Conversion Kit Rating Plate (40,000 BTUH to 140,000 BTUH ONLY) Modulating Furnace INSTALL ORIFICES 2. Insert one-piece burner in slot on sides of burner box and slide burner back in place.
  • Page 8: Unit Operation Hazard

    AGAGC9PNS01B Gas Conversion Kit, Propane to Natural: Installation Instructions CONVERT GAS VALVE Regulator Seal Cap CAUTION Regulator Adjustment Screw SINGLE-STAGE Regulator Spring UNIT OPERATION HAZARD ON/OFF Switch Propane - White 8.5 turns Natural Gas - Silver 8.5 turns 1/2” NPT Inlet...
  • Page 9 AGAGC9PNS01B Gas Conversion Kit, Propane to Natural: Installation Instructions MANIFOLD PRESSURE TAP SET SCREW: REGULATOR SEAL CAP 3/32” HEX HEAD ACCEPTS INLET PRESSURE TAP (REGULAR ADJ. UNDER CAP) 5/16” HOSE CONNECTION SET SCREW: 3/32” HEX HEAD ACCEPTS 5/16” HOSE CONNECTION OUTP 1/2”...
  • Page 10 AGAGC9PNS01B Gas Conversion Kit, Propane to Natural: Installation Instructions WARNING FIRE OR EXPLOSION HAZARD Failure to follow this warning could result in personal injury, death, and/or property damage. Never test for gas leaks with an open flame. Use a commercially 1/2”...
  • Page 11: Check Inlet Gas Pressure

    AGAGC9PNS01B Gas Conversion Kit, Propane to Natural: Installation Instructions Single Stage Gas Valve 5. Install the remaining manifold mounting screws. 6. Connect the wires to the flame sensor and hot surface igniter. HEAT OFF-DELAY J2 DEFEAT 7. Connect the connector harness to gas valve.
  • Page 12 AGAGC9PNS01B Gas Conversion Kit, Propane to Natural: Installation Instructions Variable Speed Blower, Two-Stage Gas Valve Fixed Speed Blower (FCT), Two-Stage Gas Valve SET UP SWITCHES THERMOSTAT TYPE (TT) AND HEAT OFF--DELAY COMMUNICATION CONTINUOUS FAN OUTDOOR SW4 SETUP CONNECTOR (CF) AIRFLOW...
  • Page 13: Set Gas Input Rate

    AGAGC9PNS01B Gas Conversion Kit, Propane to Natural: Installation Instructions Modulating Gas Valve AVERTISSEMENT COMMUNICATION CONTINUOUS FAN OUTDOOR SW4 SETUP CONNECTOR (CF) AIRFLOW AIR TEMP SWITCHES RISQUE D’EXPLOSION ET D’INCENDIE SETUP SWITCHES CONNECTOR MODEL PLUG PL8 - MODULATING CONNECTOR GAS VALVE CONNECTOR Le non-respect des avertissements de sécurité...
  • Page 14 AGAGC9PNS01B Gas Conversion Kit, Propane to Natural: Installation Instructions 7. Verify manifold pressure is correct. 23. Check for correct burner flame. NOTE: Gas valve regulator seal cap MUST be in place when checking 24. After making the required manifold pressure adjustments, check input rate.
  • Page 15: Fire Hazard

    AGAGC9PNS01B Gas Conversion Kit, Propane to Natural: Installation Instructions Maximum Heat Temperature Rise The modulating furnace manifold pressure is set at two points. The first point is Maximum Heat. The second point is Minimum Heat. Do not If the temperature rise is too high or too low in Maximum Heat: adjust Intermediate Heat manifold pressure.
  • Page 16: Label Application

    AGAGC9PNS01B Gas Conversion Kit, Propane to Natural: Installation Instructions LABEL APPLICATION CHECKOUT 1. Fill in Conversion Responsibility Label 346162-205 and apply to 1. Observe unit operation through two complete heating cycles. Blower Access Door of furnace. Date, name, and address of 2.

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