Sharp AR-FN7 Service Manual
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Sharp AR-FN7 Service Manual

Sharp AR-FN7 Service Manual

Laser printer options, finisher punch unit
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AR-FN7
[1]
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
[2]
[3]
UNPACKING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . 3 - 1
[4]
OPERATIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1
[5]
DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . 5 - 1
[6]
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1
[7]
MACHINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 1
[8]
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 1
[9]
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 1
[10] SIMULATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 1
[11] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 1
Parts marked with "
" are important for maintaining the safety of the set.
Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
LASER PRINTER OPTIONS
FINISHER
PUNCH UNIT
MODEL
CONTENTS
SHARP CORPORATION
CODE : 00ZARFN7//A1E
AR-FN7
AR-PN1
This document has been published to be used for
after sales service only.
The contents are subject to change without notice.

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  • Page 1: Table Of Contents

    CODE : 00ZARFN7//A1E AR-FN7 LASER PRINTER OPTIONS FINISHER PUNCH UNIT AR-FN7 AR-PN1 MODEL CONTENTS INTRODUCTION ........1 - 1 EXTERNAL VIEWS AND INTERNAL STRUCTURES .
  • Page 2 2. Puncher unit (option)......8-1 1. AR-FN7 ........3-1 [9] TROUBLESHOOTING 2.

  • Page 3: Introduction

    Power supply unit paper drawer (AR-DC1) (AR-D14) Simultaneous installation is required Output units Saddle stitch finisher AR-FN7 Punch unit AR-PN1 = Cannot be installed together. = Must be installed together. =Any of the units must be installed together. AR-FN7/PN1 INTRODUCTION 1-1...

  • Page 4: Specifications

    11" x 17", 8.5" x 14", 8.5" x 13", 8.5" x 11", 8.5" x 11"R, Executive Staple supply Staple cartridge replacement Staple detection Staple empty Provided detection Cartridge Provided empty detection Staple jam Provided detection AR-FN7/PN1 INTRODUCTION 1-2...

  • Page 5: External Views And Internal Structures

    Paper exit tray Dice Alignment plate (Front, back) Paddle Punch Paper exit roller Punch dust box Process tray stopper Transport roller Puncher section (Option) Paper exit belt Bundle exit roller [10] Stapler [11] Saddle section AR-FN7/PN1 EXTERNAL VIEWS AND INTERNAL STRUCTURES 2-1...

  • Page 6: Finisher And Saddle Section

    Paper exit tray up/down Bookbinding clock FFSM Stapler/Fold motor Stapling/paper folding sensor Slide motor Staple unit sliding Lift upper sensor Tray upper limit detected : "H" Lift lower sensor Tray lower limit detected : "H" AR-FN7/PN1 EXTERNAL VIEWS AND INTERNAL STRUCTURES 2-2...

  • Page 7: Puncher Section (Ar-Pn1)

    Dust full LED PWB position detected:"H" Punch dust sensor In the punch unit B. Motor Fig. F05-202-02 Code Name Active condition Remark FPNM Punch motor Punch drive FPSM Punch side motor Punch slide unit transverse move AR-FN7/PN1 EXTERNAL VIEWS AND INTERNAL STRUCTURES 2-3...

  • Page 8: Unpacking And Installation

    C and D (one for each). <Before installation> Screw For installation of AR-FN7, an optional stand/paper drawer (stand/MPD & <1> 2000 sheet drawer or stand/3 x 500 sheet paper drawer) and a duplex module (AR-DU3) must have been installed. Also a power supply unit (AR-DC1) is needed.
  • Page 9 Move the finisher toward the printer and check to see if the guide pin of the locking plate is inserted smoothly to the connecting hole of the finisher. Connecting hole Screws B Guide pin Screws A Screws A Plate R AR-FN7/PN1 UNPACKING AND INSTALLATION 3-2...
  • Page 10 12) Turn on the main switch of the main unit. <1> Insert the power plug of the main unit to the outlet. <2> Turn on the main switch of the main unit. "ON" Finisher stand AR-FN7/PN1 UNPACKING AND INSTALLATION 3-3...

  • Page 11: Ar-Pn1

    <Before installation> front cover and remove the front cover. For installation of AR-PN1A/PN1B/PN1C/PN1D, a saddle stitch finisher Front cover (AR-FN7) must have been installed. Screws B Screws A 3) Remove the front cabinet and the rear cabinet from the finisher.
  • Page 12 <2> Pass the relay harness to the rear cabinet and secure the rear cabinet using the three screws. Punch module Rear cabinet Screw Screw Screw (with rosette) (supplied with this module) Opening for relay harness Relay harness Screws AR-FN7/PN1 UNPACKING AND INSTALLATION 3-5...
  • Page 13 <1> Attach the front cover using the screws A and B (two for each). 11) Paste the label. Front cover (Paste it only if the scanner module is installed.) <1> Paste the label to the position shown in the illustration. Screws B Screws A AR-FN7/PN1 UNPACKING AND INSTALLATION 3-6...

  • Page 14: Operational Description

    Tray drive system Communica- Puncher unit (option) tion IC Saddle unit Sensor drive system Punch controller EP-ROM Regulator IC Motor Fig.F02-102-01 Fig.F02-101-01 NOTE:The position of delivery is shifted to the front/rear for each stack to assist sorting. AR-FN7/PN1 OPERATIONAL DESCRIPTION 4-1...
  • Page 15 ‘1’. Fig.F02-103-04 FDSW N. O. CN68-2 CN8-4 Front door switch When the front FRONT SW door is closed, ‘1’. N. O. Stapler safety CN66-2 CN8-2 switch When the swing STPLSAFE SW guide is closed, ‘1’. Fig.F02-103-02 AR-FN7/PN1 OPERATIONAL DESCRIPTION 4-2...
  • Page 16 LEDON3 LEDON2 LEDON1 Punch motor J1002-1 Switches between ‘+’ FPNM and ‘–’ according to the direction of motor rotation. Horizontal registration motor J1001-1 Switches the pulse FPSM signals according to the rotation of the motor. Fig.F02-104-02 AR-FN7/PN1 OPERATIONAL DESCRIPTION 4-3...

  • Page 17: Feed/Drive System

    The machine stacks sheets coming from its host machine on the processing tray. When the number of sheets stacked on the processing tray reaches a specified value, the finisher staples them delivers the stapled stack to the delivery tray. Tray Paper Fig.F02-201-02 Fig.F02-201-04 AR-FN7/PN1 OPERATIONAL DESCRIPTION 4-4...
  • Page 18 If a sheet fails to arrive at or move past a specific sensor within a specific period of time, the finisher controller will assume a jam, and stops the ongoing operation and, at the same time, communicates the presence of a jam to the host machine. AR-FN7/PN1 OPERATIONAL DESCRIPTION 4-5...
  • Page 19 (rear) (rear) Tray motor Aligning plate (front) Swing guide ARHPS CN9-9 Drives the Paddle home position swing guide motor Fig.F02-203-03 sensor drive. Paddle home PHPS CN9-3 Drives the Paddle position sensor paddle motor (feeds paper). Table.T02-203-01 AR-FN7/PN1 OPERATIONAL DESCRIPTION 4-6...

  • Page 20: Stapling Operation

    (ARHPS) Stapler safety switch (SSS) 60msec 30msec 220msec Alignment motor (front) (FFJM) Aligning plate home position sensor (front) (FJHPS) Alignment motor (rear) (FRJM) Aligning plate home position sensor (rear) (RJHPS) CW rotation CCW rotation Fig.F02-203-06 AR-FN7/PN1 OPERATIONAL DESCRIPTION 4-7...
  • Page 21 (ARHPS) Paddle motor (FPM) Light-shielding plate Staple safety switch (SSS) Staple safety switch (SSS) Swing guide Stack delivery roller (upper) Swing guide Stack delivery roller (upper) Stack delivery roller (lower) Stack delivery roller (lower) Fig.F02-302-02 Fig.F02-303-02 AR-FN7/PN1 OPERATIONAL DESCRIPTION 4-8...
  • Page 22 The stapler first staples a paper stack at the rear stapling position and then staples it at the front stapling position. Standby position Stapler Stapling position Stopper Feed direction Stapling position Finisher controller PCB Fig.F02-304-02 Fig.F02-304-05 AR-FN7/PN1 OPERATIONAL DESCRIPTION 4-9...

  • Page 23: Delivery Tray Operation

    Aligning plate home position sensor (front) (FJHPS) Staple/fold motor 20msec Edge (FFSM) Shift motor clock sensor Staple home position (LE) sensor (STHPS) Delivery tray CW rotation CCW rotation Full stack sensor (XXXX) Fig.F02-304-07 Shift motor (FLM) Fig.F02-401-01 AR-FN7/PN1 OPERATIONAL DESCRIPTION 4-10...

  • Page 24: Saddle Unit

    As the stack delivery rollers rotate, the stack is fed toward the saddle unit. Stack delivery roller (upper) Paper stack Stack delivery roller Stack feed roller (lower) (lower) Paper fold roller Fig.F02-502-04 Fig.F02-502-02 AR-FN7/PN1 OPERATIONAL DESCRIPTION 4-11...
  • Page 25 Stack delivery roller A bind tray sensor (FES) is provided on the bind tray to detect presence/ (lower) absence of a paper stack; however, it is not used to detect a jam. Stack feed roller (lower) Fig.F02-503-01 AR-FN7/PN1 OPERATIONAL DESCRIPTION 4-12...
  • Page 26 Binding cluch (FFC) home position sensor (FHPS) Folding home position sensor (FHPS) Paper pushing plate Bind tray sensor (FES) Paper fold roller (upper) CW rotation CCW rotation Fig.F02-505-04 Staple/fold FFSM motor Paper fold roller (lower) Paper stack Fig.F02-505-02 AR-FN7/PN1 OPERATIONAL DESCRIPTION 4-13...

  • Page 27: Puncher Unit (Option)

    (FPSM). The home position of the punch slide unit is detected by the horizontal registration home position sensor (PSHPS), and the horizontal registration motor (FPSM) is a stepping motor. AR-FN7/PN1 OPERATIONAL DESCRIPTION 4-14...
  • Page 28 (punch CCW rotation by 180˚/ other half circumference of the punch shaft. home position) 90˚/punch at upper limit) punch back at initial position) The punching operation takes place as follows when making two holes in Fig.F02-602-07 two sheets of paper: AR-FN7/PN1 OPERATIONAL DESCRIPTION 4-15...

  • Page 29: Detecting Jams

    3) When the trailing edge sensor (LED5, PT5) detects the trailing edge Fig.F02-701-01 of the sheet, the drive of the feed motor (FFM) is stopped, thereby stopping the sheet. Then, the punch motor (FPNM) is driven to punch holes in the sheet. Punch Fig.F02-602-10 AR-FN7/PN1 OPERATIONAL DESCRIPTION 4-16...
  • Page 30 The finisher is disconnected from its host machine or the front door, or the upper cover is opened while the system is in operation (paper on the move). (7)Staple Jam (1006) The staple home position sensor (STHPS) does not go OFF 600 msec after the stapler is driven. Or, it does not return to its home position (where the sensor goes ON). AR-FN7/PN1 OPERATIONAL DESCRIPTION 4-17...

  • Page 31: Power Supply System

    Sensors Logic system Fig.F02-802-01 (2)Protective Mechanisms The 24-V system used to drive the punch motor (FPNM) and the horizontal registration motor (FPSM) is equipped with a built-in fuse which melts in the presence of overcurrent. AR-FN7/PN1 OPERATIONAL DESCRIPTION 4-18...

  • Page 32: Disassembly And Assembly

    3) Remove the two screws [4]. Fig.F03-101-06 (4)Removing the Upper Cover 1) Open the upper cover [1], and turn the cover band retainer [2] to the left to remove it. 2) Remove the cover band [3]. Fig.F03-101-03 Fig.F03-101-07 AR-FN7/PN1 DISASSEMBLY AND ASSEMBLY 5-1...
  • Page 33 [4]; then, detach the processing tray upper cover [3]. 6) Shift the side guide [4] lightly to the front, and free the engagement of the paper surface detecting lever (rear) [5]; then, detach the side guide [4]. Fig.F03-101-14 Fig.F03-101-10 AR-FN7/PN1 DISASSEMBLY AND ASSEMBLY 5-2...
  • Page 34 (lower unit of the stapler) [4] shoots stables will shift from the position where the staple clincher (upper unit of the stapler) [5] receives staples. [11] [10] [12] Fig.F03-102-05 Fig.F03-102-02 AR-FN7/PN1 DISASSEMBLY AND ASSEMBLY 5-3...
  • Page 35 11) With the gears and cam fixed, install the timing belt [22] on gears [23] and [24]. 8) Insert a pin [18] with a diameter of approximately 2 mm (use recommended) in the round hole to secure the gear. [23] [18] [22] Fig.F03-102-08 [24] Fig.F03-102-11 AR-FN7/PN1 DISASSEMBLY AND ASSEMBLY 5-4...
  • Page 36 [3] aligned with the [28] mark on the relay gear [4], align the other mark on the relay gear with the rib of the paper folding roller drive gear [5]. [31] [29] [32] [33] [30] Fig.F03-102-13 Fig.F03-102-15 AR-FN7/PN1 DISASSEMBLY AND ASSEMBLY 5-5...
  • Page 37 [9]. Fig.F03-102-18 7) Remove the three screws [9], and slide out the stapler unit [10] slightly to the front. 8) Slide out the saddle unit [11] to the front. [10] Fig.F03-102-22 [11] Fig.F03-102-19 AR-FN7/PN1 DISASSEMBLY AND ASSEMBLY 5-6...
  • Page 38 9) Remove the two screws [15], and slide the processing tray assembly [16] to the rear; then, lift it to detach. [16] [15] Fig.F03-102-24 Fig.F03-102-26 4) Separate the processing tray assembly [5] and the paddle assembly [6] as shown. Fig.F03-102-27 AR-FN7/PN1 DISASSEMBLY AND ASSEMBLY 5-7...
  • Page 39 8) Free the harness [12] for the edge saddle [13]; and disconnect the two connectors [14]. Fig.F03-102-33 12) Remove the screw [22], and detach the staple/fold drive unit [23]. [14] [11] [12] [10] [13] [22] Fig.F03-102-30 [23] Fig.F03-102-34 AR-FN7/PN1 DISASSEMBLY AND ASSEMBLY 5-8...
  • Page 40 2) Place the paddle assembly [1] as shown. [1] [3] Fig.F03-102-36 Fig.F03-102-40 6) Remove the two screws [4]. 3) Turn the gear [2] in the direction of the arrow to move up the stack delivery roller assembly (upper) [3]. Fig.F03-102-37 Fig.F03-102-41 AR-FN7/PN1 DISASSEMBLY AND ASSEMBLY 5-9...
  • Page 41 2) Place the paddle assembly [1] as shown. 7) Likewise, remove the other paddle. Fig.F03-102-44 Fig.F03-102-48 3) Turn the gear [2] in the direction of the arrow to move up the stack delivery roller assembly (upper) [3]. Fig.F03-102-45 AR-FN7/PN1 DISASSEMBLY AND ASSEMBLY 5-10...
  • Page 42 NOTE: Be sure to mount them so that the edges [17] of the claws of the delivery belts are flush. Fig.F03-102-51 5) Remove the screw [8]; then, while freeing the claw [9], detach the paper guide (rear) [10]. [17] [10] Fig.F03-102-56 Fig.F03-102-52 AR-FN7/PN1 DISASSEMBLY AND ASSEMBLY 5-11...
  • Page 43 [11], and then detach the slide home position PCB [12]. [10] [11] [12] Fig.F03-103-02 3) Place the stapler unit [3] as shown. Fig.F03-103-05 4) Remove the two screws [4], and detach the guide [5]. Fig.F03-103-03 AR-FN7/PN1 DISASSEMBLY AND ASSEMBLY 5-12...

  • Page 44: Puncher Unit (Option)

    9) Remove the two screws [12] to detach the base cover [13]. Fig.F03-201-02 (3)Removing the Punch Unit 1) Remove the waste case. [10] 2) Remove the screw [1] to detach the jam processing cover [2]. [13] [11] [12] Fig.F03-201-03 Fig.F03-201-06 AR-FN7/PN1 DISASSEMBLY AND ASSEMBLY 5-13...
  • Page 45 2) Remove the screw [1]. 3) Remove the harness [3] from the harness guide [2] on the PCB, then detach the PCB cover [4]. Fig.F03-202-02 4) Disconnect the connector [5] to remove the photosensor PCB [6]. Fig.F03-202-03 AR-FN7/PN1 DISASSEMBLY AND ASSEMBLY 5-14...
  • Page 46 1) Remove the screw [1]. 2) Disconnect the connector [2] to remove the waste-full LED PCB [3]. Fig.F03-202-09 Fig.F03-202-05 7) Remove the screw [9]. 8) Disconnect the connector [10] to remove the LED PCB [11]. [10] [11] Fig.F03-202-06 AR-FN7/PN1 DISASSEMBLY AND ASSEMBLY 5-15...

  • Page 47: Maintenance

    4) Move the saddle finisher back to the machine. 2) Slow pull down the punch dust box and remove punch dust. Use a polyethylene bag, etc. not to disperse punch dust. AR-FN7/PN1 MAINTENANCE 6-1...

  • Page 48: Machine Operation

    (two holes) and delivered to the offset tray. The saddle stitch function and the punch function cannot be used together. <Example> <Example> {Original 1} {Punch positions} {Original 2} {Punch positions} AR-FN7/PN1 MACHINE OPERATION 7-1...

  • Page 49: Setup By The Printer Driver

    If a function is selected, the corresponding key will be highlighted. automatically selected.) 6. [CENTER TRAY] key If the center tray is selected, printed paper will be delivered to the exit tray located at the upper part of the main unit. AR-FN7/PN1 MACHINE OPERATION 7-2...

  • Page 50: Adjustments

    2) Press SW1002 or SW1003 on the punch controller PCB. A press will automatically adjust the sensor output. •The adjustment is over when all LEDs on the punch controller PCB are ON: LED1001, LED1002, LED1003. Fig.F05-101-03 3) Shift all bits of DIPSW1001 to OFF. AR-FN7/PN1 ADJUSTMENTS 8-1...
  • Page 51 0 - 99 0.04374mm 2) Select the setup value to be changed with [ ] keys. adjustment 9 Punch center position 0 - 99 adjustment (FR direction) 10 Punch hole position 0 - 99 0.105mm adjustment (paper feed direction) AR-FN7/PN1 ADJUSTMENTS 8-2...

  • Page 52: Troubleshooting

    Check and Use DIAG (SIM3-3) to check the motor communication line. remedy operation. Replace the console finisher control PWB. Content Console finisher (AR-FN7) lift motor trouble Content Console finisher (AR-FN7) Detail Lift motor operation abnormality punch (AR-PN1) side registration motor Cause...

  • Page 53: Troubleshooting

    Try turning the staple jam releasing dial. YES Correct the Is there mechanical trapping? mechanical system. Staple/fold motor (FFSM), Try replacing the staple/fold motor. Is the problem corrected? YES End. Finisher controller PCB Replace the finisher controller PCB. AR-FN7/PN1 TROUBLE SHOOTING 9-2...
  • Page 54 Try turning the stack delivery roller by hand. Correct the Is the rotation smooth? mechanical system. Delivery motor (FAM), Try replacing the delivery motor. Is the problem corrected? YES End. Finisher controller PCB Replace the finisher controller PCB. AR-FN7/PN1 TROUBLE SHOOTING 9-3...
  • Page 55 Is there mechanical trapping in the path of the aligning plate? YES Correct the mechanical mechanism. Alignment motor (rear; FRJM), Try replacing the alignment motor (rear). YES End. Finisher controller PCB Is the problem corrected? Replace the finisher controller PCB. AR-FN7/PN1 TROUBLE SHOOTING 9-4...
  • Page 56 YES Correct the horizontal horizontal registration motor (FPSM) registration mechanism. Replace the horizontal registration motor. Punch controller PCB, Try replacing the punch controller PCB. Is the problem corrected? YES End. Finisher controller PCB Replace the finisher controller PCB. AR-FN7/PN1 TROUBLE SHOOTING 9-5...
  • Page 57 Correct the wiring. controller PCB normal? Power supply Measure the voltage between CN14-5 (+) and CN4-3 (-) on the YES Replace the punch finisher controller PCB. Is it 24 VDC? controller PCB. Replace the finisher controller PCB. AR-FN7/PN1 TROUBLE SHOOTING 9-6...

  • Page 58: Simulations

    Excess water The amount of waste paper in the During punching. Punching will be disabled. Remove the waste waste case has exceeded the limit. paper from the water case. AR-FN7/PN1 SIMULATIONS 10-1...

  • Page 59: Electrical Section

    SW1002 Punch hole count registration/sensor output adjustment etc. adjustment etc. SW1003 Punch hole count registration/sensor output adjustment etc. PSW1 Folding position adjustment, middle 2-point stapling adjustment etc. Table.T05-302-01 PSW2 Folding position adjustment, middle 2-point stapling adjustment etc. PSW3 Factory mode Table.T05-301-01 AR-FN7/PN1 ELECTRICAL SECTION 11-1...

  • Page 60: Wiring Diagram (Ar-Fn7)

    2. Wiring diagram (AR-FN7) CN20-1 FGND CN20-1 DC+24VP CN1-1 CN20-2 PGND CN20-2 N.C. CN1-2 CN20-3 DC+24VP CN20-3 PGND CN1-3 CN20-4 N.C. CN20-4 CN20A-1 SGND CN20A-1 CN20A-2 DC+24VL CN20A-2 DC+24VL CN2-1 CN20A-3 CN20A-3 N.C. CN2-2 CN20A-4 CN20A-4 SGND CN2-3 CN20A-5 SGND...
  • Page 61 CN9-7 CN9-8 CN9-9 CN12-1 PNCH_TXD CN19-1 CN12-2 SGND CN19-2 CN12-3 PNCH_RXD CN19-3 CN12-4 PNCH_CNCT CN12-5 PNCH_TIM_S To puncher unit (option) CN17-1 CN17-2 CN14-1 PNCH_+5V CN17-3 CN14-2 PNCH_SGND CN17-4 CN14-3 PNCH_PGND CN17-5 CN14-4 N.C. CN17-6 CN14-5 PNCH_+24V AR-FN7/PN1 ELECTRICAL SECTION 11-3...

  • Page 62: Wiring Diagram (Ar-Pn1)

    3. Wiring diagram (AR-PN1) J1007 J1007 Punch Con CN12 CN12 Finisher Unit CN14 CN14 J1003 J2003 AR-FN7/PN1 ELECTRICAL SECTION 11-4...
  • Page 63 Punch motor clock sensor J1006 J1006 J2008 ch Controller PCB XXXX Punch home position sensor J2007 PSHPS Horizontal registration home position sensor J1001 J1001 J2001 FPSM Horizontal registration motor J1002 J1002 J2002 FPNM Punch motor J1004 J2004 AR-FN7/PN1 ELECTRICAL SECTION 11-5...
  • Page 64 CAUTION FOR BATTERY DISPOSAL (For USA,CANADA) Contains lithium-ion battery. Must be disposed of properly. Remove the battery from the product and contact federal or state environmental agencies for information on recycling and disposal options.
  • Page 65 COPYRIGHT COPYRIGHT COPYRIGHT 2001 BY SHARP CORPORATION 2001 BY SHARP CORPORATION 2001 BY SHARP CORPORATION All rights reserved. All rights reserved. All rights reserved. Printed in Japan. Printed in Japan. Printed in Japan. No part of this publication may be reproduced,...

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