Wasp Delta 4070 Industrial X Series Manual Of Use And Maintenance

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MANUAL OF USE AND MAINTANANCE

INDUSTRIAL X LINE

ORIGINAL INSTRUCTIONS

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Summary of Contents for Wasp Delta Wasp 4070 Industrial X Series

Page 1 MANUAL OF USE AND MAINTANANCE INDUSTRIAL X LINE ORIGINAL INSTRUCTIONS...
Page 2 The missing acknowledgment of the manual can be cause of personal injury, worst quality results or damages to the printer DELTA WASP 4070 INDUSTRIAL X LINE. Always make sure that the personal using the 3D printer knows and understands the content of the manual in order to the best results from DELTA WASP 4070 INDUSTRIAL X LINE.
Page 3: Table Of Contents
6.1. General warnings ..............35 6.2. Gcode creation ..............36 6.3. Slicing software ..............36 6.4. Autocalibration ..............36 6.5. Loading/removal of the filament ........36 6.6. Adhesion to the bed ............37 6.7. Selecting gcode ..............37 © WASP S.r.l.
Page 5: Premises
We accept no responsibility for damage to persons or property resulting from improper use and / or omitted or inadequate maintenance. • The recipient has the right to request further information. In case of loss and/or damage of the present manual is responsibility of the recipient to ask for one or more copies. © WASP S.r.l.
Page 6: How The Read The Manual Of Instructions
The sending of any additional parts is the responsibility of the Manufacturer; the user is responsible for the replacement of parts that may be altered as a result of use, making a request directly to the Manufacturer. © WASP S.r.l.
Page 7: General Information
The marking can be identified by means of an identification plate of the Manufacturer as required by the Machinery Directive. In case of damage, the Recipient must commission a copy. Legend: 1. Model 2. Voltage 3. Maximum power 4. Year of production 5. Serial number © WASP S.r.l.
Page 8: Position Of The Label On The Printer
The printer is tested directly by the Manufacturer during the phase of mounting and post mounting. 1.4. Warranty The printers built by WASP S.r.l. are covered by a warranty for a period of 12 months for companies or VAT and 24 months for individuals, according to the specifications set out in the sales contract.
Page 9: General Safety Warnings
It is mandatory to use the specific personal protection devices (PPE) to the current operations made available by the company (in relation to the risk attached to the performance of certain processes), even if not directly concerning the use of the plant. © WASP S.r.l.
Page 10: Operators For Whom The Manual Is Intended
This risk exists during the removal phase of the filament from the extruder and during the removal of the piece from the plate. CAUTION: Remove the part only when both the extruder and the bed are cool. ATTENTION: During the operations on the machine the user must wear protective gauntlets. © WASP S.r.l.
Page 11 Maintenance / cleaning operations must be carried out by trained and authorized personnel. Operations must be performed in a safe stop condition, disconnecting the printer from power sources. Refer to chapter 7 “Ordinary and Extraordinary Maintenance”. Legend: Hot surfaces, pay attention not to touch when heated © WASP S.r.l.
Page 12: Safety Stickers
It is able to operate in the presence of voltage inside enclosures and junction boxes Manufacturer Technician Qualified technician provided by CSP S.r.l. to carry out operations of a complex nature in particular situations or in any case according to what has been agreed with the user. © WASP S.r.l.
Page 13: Editorial Pictograms
Indicates the need to use safety shoes suitable for performing the described operation. PROTECTIVE WORKWEAR: Indicates the need to use protective clothing to perform the operation described. PROTECTIVE HELMET: Indicates the need to use a safety helmet to perform the operation described. © WASP S.r.l.
Page 15: Description Of The Printer
The layers are defined by the file produced with the use of a slicing software. It’s possible in this way to create any shape and kind of object in the limits of this technology. Fig. 2 - Printer © WASP S.r.l.
Page 16: Control Panel
2.1. Control panel Fig. 2.1 - Control panel Legend: 1. Ethernet cable door 2. USB door 1. Button turn off /turn on 2. Operator display 3. Display control handle (Rotates left and right and is clickable) © WASP S.r.l.
Page 17: Work Area
Description of the printer P remises 2.2. Work area Fig. 2.2 - Work area Legend: 1. Heating module 2. Extruder 3. Aluminium bed on heated plate with height regulation 4. Cables 5. Double handling arm 6. Aluminum sliders © WASP S.r.l.
Page 18: External Area Of The Printer
Description of the printer P remises 2.3. External area of the printer Fig. 2.3 - External area of the printer Legend: 1. CE label 2. Supply 3. Multi-purpose room © WASP S.r.l.
Page 19: Technical Data
2.4. Technical data All WASP 3D printers are characterized by considerable strength and working precision. Their mechanics allows for greater precision and stability, guaranteeing greater production speeds. The presence of a heated surface and the complete casing of the printer facilitate a homogeneous and constant working temperature.
Page 20: Noisiness
• the cancellation of the Manufacturer’s Responsibility for damages caused to people, things or animals. ATTENTION Improper use can damage the printer which consequently can cause dangerous situations for the personnel responsible for its operation and maintenance. © WASP S.r.l.
Page 21: Transport And Handling
(with a temperature between 5 ° C and 40 ° C and relative humidity between 20 % and 60% non-condensing) and protected from atmospheric agents in order to avoid deterioration. ATTENTION: During storage, never stack the boxes containing the equipment. © WASP S.r.l.
Page 22: Unpackaging
During lifting, all the area around the printer is considered dangerous. ATTENTION: All small equipment that exceeds the weight of 25 kg must be transported with the appropriate equipment, or manually (if not exceeding 50 Kg) by two qualified operators. © WASP S.r.l.
Page 23: Installation
Do not place the printer near sources of heat, water or other free liquids. Do not install the printer without the appropriate protections. NOTE: A good installation as well as giving greater rigidity to the printer, avoids vibrations and noises. © WASP S.r.l.
Page 24: Electrical Connection
All the data concerning the electrical characteristics of the printer can be found in the manual, see paragraph 2.4 “Technical data”. Before connecting the printer’s power cord to the electrical outlet, check that the system’s power consumption and voltages are suitable. © WASP S.r.l.
Page 25: Preparing To Use The Printer
Furthermore, the specific requirements for safe interaction with the printer, related to this chapter, are detailed in the following paragraphs. ATTENTION: The operations related to these activities must be performed by authorized and professionally qualified personnel. ATTENTION: During operations, the operator must wear all the necessary Personal Protective Equipment (PPE). © WASP S.r.l.
Page 26: User Interface
Legend: 1. Extruder temperature (clicking it can be modified) 2. Wifi informations 3. Operative information: position, feed, flow, state, autocalibration on/off 4. Bed temperature (by clicking it can be modified) 5. Toolbar 6. Chamber temperature -Door open/closed © WASP S.r.l.
Page 27: Menù Print
2. Unload material: heats extruder and removes material inside 3. Load material: heats extruder and loads material inside (par 8.4) 4. Autocalibration: heats extruder and performs autocalibration (par 8.2) 5. Gcode: gives access to gcodes list to proceed with the printing (par 8.5) © WASP S.r.l.
Page 28: Prepare Menu
Set Z max: allows to set a new height for the machine (par 8.10) • Manual extrusion: enters in Manual Extrusion (par 8.8) • Manual leveling: enters in Manual Leveling board • Disable motors: disable stepper motors © WASP S.r.l.
Page 29: Advanced Menu
Wifi settings: for connecting the machine to the wifi nerwork (par 8.14) • Reload UI: reloads the graphic interface • Camera: shows what the camera is seeing and can read QR codes • Settings: Allows to set different advanced settings © WASP S.r.l.
Page 30: Wifi Settings
2. PWD: Allows to insert a password, if present 3. AUTH: makes you specify what kind of connection you’re working with 4. USER: Allows to insert use (if present) Clicking UPDATE the machine restarts with new settings © WASP S.r.l.
Page 31: Gcode
From PRINT menu, by chosing GCODE you can launch gcodes and moving them from the USB to the printer (par 8.5) Legend: 1. Chose USB Drive/Printer Drive 2. Gcode list (the ones on the drive present and icon beside the name) 3. Arrows for the navigation 4. GO: launchs selected print © WASP S.r.l.
Page 32: Info Menu
INFO contains useful video tutorials for basic and advanced operations. you can access anytime you want and as you exit videos are paused. Also if you access from specific pages it already directs you to the relative video. © WASP S.r.l.
Page 33: First Start
1. Turn on the printer by activating the on / off button. 2. From the display select the “PRINT” item and in the next menu select the “LOAD filament” item. 3. Follow the procedure on the display © WASP S.r.l.
Page 35: First Use Of The Printer
Inside the USB pendrive supplied with the printer are provided: • Free software for creating models to print • Standard software configurations to be imported into the computer • Sample file in “.gcode” format to be printed in 3D. © WASP S.r.l.
Page 36: Gcode Creation
- Place the reel on the reel support - Insert the wire inside the wire end sensor and slide it until it reaches the thread take-up hole. - Confirming on the display and waiting for the extrusion process to finish © WASP S.r.l.
Page 37: Adhesion To The Bed
During the print, new functions such as pause, change filament, stop and save and stop are activated. 6.9. Piece removal Remove the piece from the bed by using a spatula For information and support please visit F.A.Q. section on our website: www.3dwasp.com © WASP S.r.l.
Page 39: Ordinary And Extraordinary Maintanancegeneral
Pay particular attention during the various stages of the procedures, it is essential to wear gauntlets because there is a risk of burns. ATTENTION: During operations, the operator must wear all the necessary Personal Protective Equipment (PPE). © WASP S.r.l.
Page 40: Ordinary Maintanance
7.2.3. Extruder fans Check if working Check the correct operation of the fans on the extruder and below the driver 7.2.4. Elastic ropes Check damages Check that the tensioning belts of the filament driver are not damaged. © WASP S.r.l.
Page 41: Sliders
To assemble the new protection, widen it by hooking the holes provided on the six screws under the extruder. The protection can be cleaned to continue using it or be replaced with a new one in the event of breakage. fig 7.2.6 a fig 7.2.6 b Fig. 7.3.1- Removal of Spitfire extruder © WASP S.r.l.
Page 42: Print Bed Cleaning
7.2. Once removed, clean with water and detergents as needed. It is not recommended to use metal parts that could damage the surface and abrasive machines that could compromise the flatness. Fig. 7.2.8 - Screws for the removal of the bed Fig. 7.2.1 - Holes for the replacement of the air filters © WASP S.r.l.
Page 43: Extraordinary Maintenance
Extraordinary maintenance interventions are those that are carried out: • On the occasion of exceptional events, such as revisions; • Stopping due to breakage of mechanical or fluid parts; Per info e assistenza visitare la sezione F.A.Q. sul nostro sito: www.3dwasp.com © WASP S.r.l.
Page 44 6. Tighten back the new nozzle fixing it in its position. 7. Place back the Ooze shied protection as described in paragraph 7.2.6 “Replacing Ooze shield protection” 8. Perform the loading of the filament as described in paragraph 5.3 “First Start” • © WASP S.r.l.
Page 45 Ordinary and extraordinary maintanance P remises fig 7.3.1 a fig 7.3.1 b Fig. 7.3.1 - Removing the Cartridge © WASP S.r.l.
Page 46 7. Remove the OOZE SHIELD as described in paragraph 7.2.6 “Replacing Ooze shield protection” 8. Unscrew and remove the two central-external fixing screws when holding with strenght the extruder block itself 9. Remove the extruder block from the extruder carter fig 7.3.1 c fig 7.3.1 d © WASP S.r.l.
Page 47 Ordinary and extraordinary maintanance P remises fig 7.3.1 a fig 7.3.1 b fig 7.3.1 c fig 7.3.1 d Fig. 7.3.1 - Removing the Cartridge © WASP S.r.l.
Page 48: Manual Leveling
1. Remove the nozzle as described in chapter 7.3.1 “Change nozzle Zen Extruder” 2. Heat up the nozzle enough to soften the plastic material 3. Repeatedly penetrate the nozzle from the big part of the cavity 4. Tighten the nozzle as described in paragraph 7.3.1 “Change nozzle Zen Extruder” © WASP S.r.l.
Page 50: Flex Extruder Cleaning
Unscrew the nozzle from the barrel with a 5.5 mm wrench • Insert the bar from above and move to clean the barrel • Heat the nozzle and clean it with a syringe or replace it with a new one. • Assemble everything in reverse order © WASP S.r.l.
Page 51 Ordinary and extraordinary maintanance P remises fig 7.3.4 a fig 7.3.4 b Fig. 7.3.5 - Cleaning Flex Extruder © WASP S.r.l.
Page 52 2. Heat up the nozzle enough to soften the plastic material 3. Repeatedly penetrate the nozzle from the big part of the cavity 4. Place back the nozzle as described in chapter 7.3.4 “Change nozzle Flex Extruder” © WASP S.r.l.
Page 55: Use Of The Printer
The extruder does not print too close to the plane (preventing extrusion during the print) • The extruder temperature is actually the one needed for the material in use It is recommended to make sure that the adhesion between first layer and bed. © WASP S.r.l.
Page 56: Zen Extruder Calibration
Advanced> Movement> Extr Settings Relaunching the file after setting the new calibration values, we will realize that the corresponding coordinate will be x = 0, y = 0 Then proceed with normal autocalibration (par 8.2) © WASP S.r.l.
Page 57 -5 -4 -3 -2 - 1 1 2 3 4 5 Fig. 8.3b- Example of non correct calibration grid -5 -4 -3 -2 - 1 1 2 3 4 5 Fig. 8.3c- Example of correct calibration grid © WASP S.r.l.
Page 58: Load .Gcode
USE OF THE PRINTER P remises 8.3. Load .gcode In the WASP 4.0 line the gcode can be loaded in two ways: • Using a USB pendrive • Using the Wi-fi module 8.3.1. Loading with pendrive USB 1. Correctly save the file in .gcode format on the pendrive.
Page 60: Continuous Printing
To delete gcode from the machine memory enter into the gcode’ list from the “PRINT” menu. Press and hold the gcode you want to delete for at least two seconds, then select OK in the warning message that appears. © WASP S.r.l.
Page 61 USE OF THE PRINTER P remises Fig. 8.5- Deleting gcode Fig. 8.5.2 - Gcode wifi loaded with Octoprint © WASP S.r.l.
Page 62: Manual Extrusion
1. Set the extruder temperature by selecting it on the initial screen 2. Wait until it reaches the temperature 3. Select the “extrude / retract” command from the “PREPARE” menu 4. Click the down arrow to extrude the material © WASP S.r.l.
Page 63 USE OF THE PRINTER P remises fig. 8.6- “Manual control” command inside Prepare menu fig. 8.6- Manual extrusion of the filament © WASP S.r.l.
Page 64: Free Zeta System
If the height set is lower than this measure, the tool will work higher than necessary, in that way the material will not attach properly to the floor. If the height set is higher than required, the tool will work at a level below the printing bed, with consequent damage to the printing bed and tools. © WASP S.r.l.
Page 65 USE OF THE PRINTER P remises fig. 8.7a - “Free Zeta System” command inside PREPARE menu Fig. 8.7b - Manual loading of the filament Fig. 8.8 - Manual loading of the filament © WASP S.r.l.
Page 66 7. Unscrew the 6 screws fizing the effector with the support arms with a 3mm Allen key 8. Remove the arms from the effector, with the help of a long flat screwdriver 9. Remove the whole extruder and store it with caution fig 8.9 b fig 8-9 a © WASP S.r.l.
Page 67 USE OF THE PRINTER P remises fig 8.9 c fig 8.9 d fig. 8.9b- “Free Zeta system” co fig 8.9 f fig 8.9 e © WASP S.r.l.
Page 69 6. Unscrew the 6 screws fizing the effector with the support arms with a 3mm Allen key 7. Remove the arms from the effector, with the help of a long flat screwdriver 8. Remove the whole extruder and store it with caution fig 8-9 i fig 8.9 j © WASP S.r.l.
Page 71 7. Fix the PTFE pipes on the extruder 8. Turn on the machine 9. Start the automatical calibration as described in paragraph 6.4 “Autocalibration” 10. Load the filament as described in paragraph 6.5 “Loading the filament” fig 8.9 n fig 8.9 o © WASP S.r.l.
Page 73 19. Assmble the spool holder and fix it on the top of the printer 20. Turn on the machine 21. Start the Autocalibration as explained on paragraph 6.4. 22. Load the filament as described in paragraph 6.5 fig 8.9 t fig 8.9 u © WASP S.r.l.
Page 76: Resurrection System
For safety reason it’s better that the extruder has cooled down What can help in removing the piece is: • Make use of appropriate tools such as the spatula • Wait until the table temperature has dropped © WASP S.r.l.
Page 78: Wifi And Remote Control
1. Make sure that both the computer and the printer are connected to the same wifi network 2. Enter in the URL of the browser* the IP address that appears on the machine adding at the bottom “/ wasp” (eg http://192.128.12.114/wasp) 3.
Page 80: Additional Instructions
ATTENTION: Observe the requirements imposed by the laws in force and by the authorities in charge of the country in which the demolition takes place. © WASP S.r.l.
Page 81: Instructions For Emergency Situations
In case of fire of electrical parts, intervene with CO2 extinguishers to limit and limit the damages In general Use ABC + Nitrogen powder extinguishers to quickly extinguish fires delimited to parts or areas without electrical parts. © WASP S.r.l.
Page 82 Additional INSTRUCTIONS P remises NOTES __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ © WASP S.r.l.
Page 83 Additional INSTRUCTIONS P remises __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ © WASP S.r.l.
Page 88 WASP S.R.L. Viale Zaganelli, 26 - 48024 Massa Lombarda (RA) Italia Tel. +39 0545 82966 www.3dwasp.com - info@3dwasp.com...

Wasp Delta 4070 Industrial X Series Manual Of Use And Maintenance

Premises

1 General Information

2 Description of the Printer

3 Transport and Handling

4 Installation

5 Preparing to Use the Printer

6 First Use of the Printer

7 Ordinary and Extraordinary Maintanancegeneral

8 Use of the Printer

9 Additional INSTRUCTIONS

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