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CLASS 1 LASER PRODUCT MVD4540B SERVICE MANUAL DVD VIDEO PLAYER & VHS VIDEO CASSETTE RECORDER ORIGINAL MFR'S VERSION B Design and specifications are subject to change without notice.
IMPORTANT WARNING CAUTION: DVD PLAYER IS A CLASS 1 LASER PRODUCT. HOWEVER THIS PLAYER USES A VISIBLE LASER BEAM WHICH COULD CAUSE HAZARDOUS RADIATION EXPOSURE IF DIRECTED. BE SURE TO OPERATE THE PLAYER CORRECTLY AS INSTRUCTED. THE FOLLOWING CAUTION LABEL IS LOCATED ON THE REAR PANEL OF THE PLAYER. CLASS 1 LASER PRODUCT (Printed on the Rear Panel)
TAPE REMOVAL METHOD AT NO POWER SUPPLY Remove the Top Cabinet, Front Cabinet and DVD Block. (Refer to item 1 of the DISASSEMBLY INSTRUCTIONS.) Remove the screw 1 of the Deck Chassis and remove the Loading Motor. (Refer to Fig. 2) Rotate the Pinch Roller Cam in the direction of the arrow by hand to slacken the Video Tape.
TABLE OF CONTENTS IMPORTANT WARNING ......................A1-1 SETVICING NOTICES ON CHECKING ..................A1-1 HOW TO ORDER PARTS ......................A1-1 TAPE REMOVAL METHOD AT NO POWER SUPPLY ............A1-2 DISC REMOVAL METHOD AT NO POWER SUPPLY ............. A1-2 TABLE OF CONTENTS ......................A2-1 GENERAL SPECIFICATIONS ....................
GENERAL SPECIFICATIONS G - 1 Outline of the product DVD VIDEO PLAYER & VHS Player / Recorder G - 2 DVD System Color System NTSC Disc DVD, CD-DA, CD-R/RW Disc Diameter 120 mm , 80 mm Deck Disc Loading System Front Disc Loading Motor 2 Motors...
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GENERAL SPECIFICATIONS G - 9 S ig n a l Video Signal Output Level 1 V p-p/75 ohm (DVD,VCR) S/N Ratio (Weighted) 65 dB(DVD) 50 dB(VCR) Horizontal Resolution 500 Lines (DVD) 230 Lines(VCR Mode) RGB Signal Output Level Audio Signal Input Level Microphone Input Level Line -8 dBm/ 50k ohm (VCR, 0dBm=0.775Vrms)
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GENERAL SPECIFICATIONS G - 1 0 On Screen Menu Display (DVD) Menu Type Character Language Menu Sub Title Audio Picture TV Screen Size OSD Display On/Off JPEG Interval Select Files Sound DRC (Dynamic Range Control) dts Decode Output (5.1ch/2ch) Surround On/Off Center On/Off Sub Woofer On/Off Parental...
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GENERAL SPECIFICATIONS On Screen Menu Display(VCR) Menu Type Character Timer Rec Set Auto Repeat On/Off SAP On/Off CH Set-Up TV/CATV Auto CH Memory Add/Delete System Set Up Clock Set Yes (Calendar 12H) Language No Noise Back Ground Auto Clock Standard Time Daylight Saving Time G-CODE(or SHOWVIEW or PLUSCODE)No.
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GENERAL SPECIFICATIONS G - 1 4 R e mo te Unit RC-ET Control Glow in Dark Remocon Power Source Voltage(D.C) UM size x pcs UM-4 x 2 pcs Total Keys 46 Keys Keys Power DISPLAY/CALL Input Select Input Select / PROGRESSIVE UP/CH+ DOWN/CH- LEFT/ SET- / TRACKING-...
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Copy (Disc to Tape) G - 1 6 Accessories Owner's Manual Language English / Spanish w/Guarantee Card Buyer Model No. MVD4540B Remote Control Unit Guarantee Card Registration Card Warning Sheet Service Station List Important Tag AC Plug Adapter Quick Set-up Sheet...
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GENERAL SPECIFICATIONS G - 1 7 Interface Switch Front Power Play Eject (VCR) Stop Rec/OTR Open/Close (DVD) CH + CH - FF/ Search(>>) Rew/Search(<<) Still/Pause Shuttle (Search/REV/FWD) DVD/VCR Main Power SW Rear Attenuator S-Video/Component Video Selector RF Out (Slide SW) Main Power SW Volume Phones Volume...
DISASSEMBLY INSTRUCTIONS REMOVAL OF MECHANICAL PARTS 1-3: DVD DECK (Refer to Fig. 1-3) AND P.C. BOARDS Make the short circuit on the position as shown Fig. 1-3 using a soldering. If you remove the DVD Deck with no 1-1: TOP CABINET, OPERATION PCB AND soldering, the Laser may be damaged.
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DISASSEMBLY INSTRUCTIONS 1-4: DVD PCB (Refer to Fig. 1-4) 1-6: VCR PCB (Refer to Fig. 1-6) Remove the 3 screws (1). Remove the screw (1). Remove the 4 screws (2). Remove the screw (2). Disconnect the following connectors: (CP4002 and Remove the screw (3).
DISASSEMBLY INSTRUCTIONS 2. REMOVAL OF VCR DECK PARTS NOTE In case of the Locker R installation, check if the one 2-1: TOP BRACKET (Refer to Fig. 2-1) position of Fig.2-3-B are correctly locked. Extend the 2 supports (1). When you install the Cassette Side R, be sure to move Slide the 2 supports (2) and remove the Top Bracket.
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DISASSEMBLY INSTRUCTIONS 2-6: LOADING MOTOR/WORM (Refer to Fig. 2-6-A) 2-7: TENSION ASS'Y (Refer to Fig. 2-7-B) Turn the Pinch Roller Cam clockwise so that the Remove the screw (1). Remove the Loading Motor. Tension Holder hook is set to the position of Fig. 2-7-A Remove the Worm.
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DISASSEMBLY INSTRUCTIONS 2-8: T BRAKE ARM/T BRAKE BAND (Refer to Fig. 2-8-A) Remove the T Brake Spring. Idler Gear Turn the T Brake Arm clockwise and bend the hook Idler Arm Ass'y section to remove it. Unlock the 2 supports (1) and remove the T Brake S Reel Band.
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DISASSEMBLY INSTRUCTIONS 2-10: CASSETTE OPENER/PINCH ROLLER BLOCK/ P5 ARM ASS'Y (Refer to Fig. 2-10-A) Unlock the support (1) and remove the Cassette Opener. Remove the Pinch Roller Block and P5 Arm Ass'y. Cassette Opener Spring Position Fig. 2-11-B 2-12: FE HEAD (RECORDER ONLY) (Refer to Fig. 2-12) Pinch Roller Block Remove the screw (1).
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DISASSEMBLY INSTRUCTIONS 2-14: CAPSTAN DD UNIT (Refer to Fig. 2-14-A) 2-15: MAIN CAM/PINCH ROLLER CAM/JOINT GEAR (Refer to Fig. 2-15-A) Remove the Capstan Belt. Remove the E-Ring (1), then remove the Main Cam. Remove the 3 screws (1). Remove the E-Ring (2), then remove the Pinch Roller Remove the Capstan DD Unit.
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DISASSEMBLY INSTRUCTIONS NOTE 2-18: CASSETTE GUIDE POST/INCLINED BASE S/T UNIT/P4 CAP/LED REFLECTOR 1. When you install the Loading Arm S Unit, Loading Arm (Refer to Fig. 2-18-A) T Unit and Main Loading Gear, align each marker. (Refer to Fig. 2-16-B) Remove the P4 Cap.
DISASSEMBLY INSTRUCTIONS 3. REMOVAL OF DVD DECK PARTS NOTE 1. In case of the Main Chassis Ass'y, install it from (1) to NOTE (6) in order. (Refer to Fig. 3-2-B) 1. Do not disassemble the DVD DECK PARTS except listed parts here. Minute adjustments are needed if the Main Chassis Ass'y disassemble is done.
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DISASSEMBLY INSTRUCTIONS NOTE Main Chassis Ass'y When installing the Clamper Magnet, install it with the green face up. When installing the wire of the Lever Switch, install it correctly as Fig. 3-4-B. When installing the Lever Switch, install it correctly as Traverse Holder Fig.
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DISASSEMBLY INSTRUCTIONS NOTE 3-9: GEAR (Refer to Fig. 3-9-A) After the assembly of the Rack Feed, check if the Rack Unlock the support (1). Remove the Middle Gear 1/2/3, Idler Gear and Feed Feed 1/2 is moving smoothly. (Refer to Fig. 3-7-B) Gear.
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DISASSEMBLY INSTRUCTIONS 3-11: FEED MOTOR (Refer to Fig. 3-11-A) Remove the 2 screws (1). Remove the Feed Motor. Remove the Motor Gear. (1) (1) Main Chassis Ass'y Motor Gear Feed Motor • Screw Torque: 1 ± 0.5kgf•cm Fig. 3-11-A NOTE In case of the Motor Gear installation, check if the value of the Fig.
DISASSEMBLY INSTRUCTIONS REMOVAL AND INSTALLATION OF When IC starts moving back and forth easily after desoldering completely, pickup the corner of the IC using FLAT PACKAGE IC a tweezers and remove the IC by moving with the IC desoldering machine. (Refer to Fig. 4-3.) REMOVAL NOTE Put the Masking Tape (cotton tape) around the Flat...
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DISASSEMBLY INSTRUCTIONS INSTALLATION When bridge-soldering between terminals and/or the soldering amount are not enough, resolder using a Thin- Take care of the polarity of new IC and then install the tip Soldering Iron. (Refer to Fig. 4-8.) new IC fitting on the printed circuit pattern. Then solder each lead on the diagonal positions of IC temporarily.
KEY TO ABBREVIATIONS Audio/Control H.SW Head Switch Automatic Color Control Hertz Audio Erase Integrated Circuit Automatic Frequency Control Intermediate Frequency Automatic Fine Tuning Indicator AFT DET Automatic Fine Tuning Detect Inverter Automatic Gain Control Killer Amplifier Left Antenna Light Emitting Diode A.PB Audio Playback LIMIT AMP...
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KEY TO ABBREVIATIONS SYNC Synchronization SYNC SEP Sync Separator, Separation Transistor TRAC Tracking TRICK PB Trick Playback Test Point UNREG Unregulated Volt Voltage Controlled Oscillator Video Intermediate Frequency Vertical Pulse, Voltage Display V.PB Video Playback Variable Resistor V.REC Video Recording Visual Search Fast Forward Visual Search Rewind Voltage Super Source...
SERVICE MODE LIST This unit provided with the following SERVICE MODES so you can repair, examine and adjust easily. To enter to the SERVICE MODE function, press and hold both buttons simultaneously on the main unit or on the main unit and on the remote control for more than a standard time (second).
PREVENTIVE CHECKS AND SERVICE INTERVALS The following standard table depends on environmental conditions and usage. Parts replacing time does not mean the life span for individual parts. Also, long term storage or misuse may cause transformation and aging of rubber parts. The following list means standard hours, so the checking hours depends on the conditions.
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PREVENTIVE CHECKS AND SERVICE INTERVALS CLEANING 2. TAPE RUNNING SYSTEM When cleaning the tape transport system, use the NOTE gauze moistened with isopropyl alcohol. After cleaning the heads with isopropyl alcohol, do not 3. CYLINDER run a tape until the heads dry completely. If the heads are not completely dry and alcohol gets on the tape, Wrap a piece of chamois around your finger.
WHEN REPLACING EEPROM (MEMORY) IC If a service repair is undertaken where it has been required to change the MEMORY IC, the following steps should be taken to ensure correct data settings while making reference to TABLE 1. NOTE: INI 34 and INI 35 cannot be set. Because, the total time for the PLAY/REC of the main unit is recorded. INIT +0 Table 1 Connect the set to TV Monitor.
MECHANICAL ADJUSTMENTS 1. CONFIRMATION AND ADJUSTMENT 1-2: CONFIRMATION AND ADJUSTMENT OF TENSION POST POSITION Read the following NOTES before starting work. Set to the PLAY mode. • Place an object which weighs between 450g~500g on Adjust the adjusting section for the Tension Arm the Cassette Tape to keep it steady when you want to position so that the Tension Arm top is within the make the tape run without the Cassette Holder.
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MECHANICAL ADJUSTMENTS 1-4: CONFIRMATION OF VSR TORQUE NOTE Install the Torque Gauge (JG002F) and Adapter (JG002B) If the torque is out of the range, replace the following parts. on the S Reel. Set to the Picture Search (Rewind) mode. Check item Replacement Part (Refer to Fig.1-4-B) Idler Ass’y/Clutch Ass’y...
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MECHANICAL ADJUSTMENTS 2-2: CONFIRMATION AND ADJUSTMENT OF AUDIO/ 2-3: TAPE RUNNING ADJUSTMENT CONTROL HEAD (X VALUE ADJUSTMENT) When the Tape Running Mechanism does not work well, Confirm and adjust the height of the Reel Disk. adjust the following items. (Refer to item 1-1) Confirm and adjust the position of the Tension Post.
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MECHANICAL ADJUSTMENTS 3. MECHANISM ADJUSTMENT PARTS LOCATION GUIDE 1. Tension Connect P4 Post 2. Tension Arm T Brake Spring 3. Guide Roller T Reel 4. Audio/Control Head S Reel 5. X value adjustment driver hole Adjusting section for the Tension Arm position D2-4...
ELECTRICAL ADJUSTMENTS Read and perform this adjustment when repairing the circuits or replacing electrical parts or PCB assemblies. 1. BASIC ADJUSTMENT CAUTION • When you exchange IC and Transistor for a heat sink, apply the silicon grease (YG6260M) on the contact section of the heat sink.
ELECTRICAL ADJUSTMENTS 2. ELECTRICAL ADJUSTMENT PARTS LOCATION GUIDE (WIRING CONNECTION) VCR PCB CD501 TP8001 AC IN TP3001 S501 CP102 J8002 J8001 CP8102 CD8002 S502 CP103 FE HEAD AC HEAD CP2601 TP101 CP2603 TP3002 CP4002 CP501 CP2602 DVD PCB CP651 V651 CD2001 DVD DECK CD681...
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DVD BLOCK DIAGRAM FLASH 8M 64M SDRAM IC4007 IC4005 SST39VF800A- M12L64164A-7T 70-4C-EK HD0~HD15, SDA0~SDA11 SDD0~SDD15 HA0~HA20 DVD LOADER VCR BLOCK DM II RFA_SDEN, DATA, SCLK A, B, C, D, E, F READ CHANNEL AAF_CE, FE, TE, PI Pick up IC2601 FNN, FNP P.CON+3.3V ZR36707TQC...
HI-FI/DEMODULATOR BLOCK DIAGRAM HI-FI/AUDIO/H.AMP/DEM IC IC701 AN3663FBP DVD_A_OUT-R DVD_A_OUT-L FRONT_A_IN-R FRONT_A_IN-L INPUT SW AUDIO_OUT_R HF_COM OUTPUT TUNER/JACK AUDIO_OUT_L RF_CONV_A_OUT Y/C/AUDIO/CCD /HEAD AMP VCO-FO LOGIC SIF OUT FM LIM FROM_NORMAL_A TO_NORMAL_A NOISE BLOCK REDUCTION V. REC_ST-H HIFI_ENV. DET HIFI_H.SW SYSCON AUDIO_MUTE-H P.CON+5V LOGIC POWER...
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TUNER/JACK BLOCK DIAGRAM FRONT AV JACK AUDIO R AUDIO L REAR OUT JACK VIDEO J8005 J8004 J8001 J8003 VIDEO_MUTE_H Q8004 VIDEO_OUT SYSCON BUFFER Q8003 SW_V_OUT VIDEO MUTE SW P. CON+12V FRONT_V_IN Y/C/AUDIO/CCD +32V POWER Y/C VIDEO OUT HEAD AMP P.CON+5V TU/REAR_V_IN Q8005 MUTE SW...
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POWER BLOCK DIAGRAM Q508 SYSCON AT+12.6V 3.3V CTL L501 T501 D505, D506 Q510 D502, D503 P.CON+12V P.CON+12V TUNER/JACK AC IN Q509 P.CON SW SYSCON VCR POWER ON-L Q511 3.3V OUT OPERATION/DISPLAY AT+5.2V Q507 Q503 3.3V CTL P.CON+5V P.CON+5V Q506 Q504 M-CON M-CON+5V AT+5V (M-CON)
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OPERATION/LED SCHEMATIC DIAGRAM (OPERATION PCB) DVD LED D685 R685 R686 R687 R688 R689 13K 1/4W 6.8K 1/4W 3.9K 1/4W 2.7K 1/4W 3.3K 1/4W LTL-1CHEE-002A FROM/TO OPERATION/DISPLAY CP681 (CP651) IMSA-9604S-05Z13 DVD LED KEY-A KEY-B R690 22K 1/4W CD681 2H051202 PCB270 VEBA07 NOTE:THE DC VOLTAGE EACH PART WAS MEASURED WITH THE DIGITAL TESTER NOTE: THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME...
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INTERCONNECTION DIAGRAM OPERATION PCB FULL ERASE HEAD ASS’Y PCB270 VEBA07 HALL MAIN ROTOR SENSOR COIL MAGNET FG SENSOR HALL HALL SWITCH CP2601 LOGIC GND(PDIC) GND(PDIC) Vref Vref CP3001 CAP FG CP501 CP4002 CAP VCO CAP.M/F/R P.CON+3.3V P.CON+3.3V DRIVE I LIMIT P.CON+3.3V P.CON+3.3V DM-2...
WAVEFORMS MPEG/MICON 10ns 500µs 10µs 100mV 100mV 100mV MEMORY 200ns 10µs 20mV 100mV 20mV Y/C/AUDIO/CCD/HEAD AMP RF AMP/DSP 10µs 200ns 10µs 100mV 20mV 500mV 200ns 10µs 10mV 100mV 100ns 100mV AUDIO/VIDEO 10µs 500µs 100mV 100mV 100mV NOTE: The following waveforms were measured at the point of the corresponding balloon number in the schematic diagram.
WAVEFORMS POWER 5µs 500µs 200ms 500mV 500mV 1.0V 5µs 5µs 5.0V 500mV SYSCON 2.0V 1.0V HI-FI/DEMODULATOR 10ms 200µs 1.0V 1.0V TUNER/JACK POWER ON 10µs 50ns 200mV 1.0V NOTE: The following waveforms were measured at the point of the corresponding balloon number in the schematic diagram.
CHASSIS EXPLODED VIEW (TOP VIEW) CD1501 M2003 UN4001 H5002 H5001 CD1502 M101 NOTE: Applying positions AA, AB, AC, AD and AE for CLASS PART NO. PART NAME MARK the grease are displayed for this section. GREASE Y315061000 G-555G Check if the correct grease is applied for each Y315071000 MG-33 position.
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CHASSIS EXPLODED VIEW (BOTTOM VIEW) M2001 CD1501 CD1502 NOTE: Applying positions AA, AB, AC, AD and AE for CLASS PART NO. PART NAME MARK the grease are displayed for this section. GREASE Y315061000 G-555G Check if the correct grease is applied for each MG-33 position.
DVD DECK EXPLODED VIEW CD2302 Do not replace the parts. Because, minute adjustments are needed if CD2001 this condition is disassembled further more. PCB640 If the repair is needed, replace the (SW PCB ASS'Y) DVD MECHA ASS'Y. M2002 PCB68A (RELAY PCB ASS'Y) CD2301 NOTE: Applying positions AA, AB, AC and AD for the...