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Holland TG Series Installation Manual

2500/3000/3500 lb. capacity
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Installation Manual
TG Series Liftgates
2500/3000/3500 Lb. Capacity
TG SERIES DOUBLE CYLINDER
TG SERIES SINGLE CYLINDER
XL-TG10149IM-en-US Rev A

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Summary of Contents for Holland TG Series

  • Page 1 Installation Manual TG Series Liftgates 2500/3000/3500 Lb. Capacity TG SERIES DOUBLE CYLINDER TG SERIES SINGLE CYLINDER XL-TG10149IM-en-US Rev A...

  • Page 2: Table Of Contents

    This manual is written based on the or serious injury. assumption that OSHA or other applicable employee safety regulations are followed by the location where work is performed. XL-TG10149IM-en-US Rev A 12-10 Amendments and Errors Reserved. © SAF-HOLLAND, Inc.

  • Page 3: Section 1 - Safety Precautions

    7. Check for slippery surfaces before stepping off the lift- gate platform. 8. Never jump off the liftgate. XL-TG10149IM-en-US Rev A 12-10 Amendments and Errors Reserved. © SAF-HOLLAND, Inc.
  • Page 4 Failure to properly protect yourself when searching for hydraulic leaks could result in fluid injection into the skin which, if not avoided, may result in death or seri- ous injury. XL-TG10149IM-en-US Rev A 12-10 Amendments and Errors Reserved. © SAF-HOLLAND, Inc.
  • Page 5 Contact SAF-Holland customer service for replacement cylinder lock straps (Figure 4). XL-TG10149IM-en-US Rev A 12-10 Amendments and Errors Reserved. © SAF-HOLLAND, Inc.

  • Page 6: Section 2 - Model And Serial Number Location

    Serial Number before Nov. 1, 2008 000123 Facility Code Sequence Number Year Code Month Code After Nov. 1, 2008 312 0123 Sequence Number Day of Year Year Code Facility Code XL-TG10149IM-en-US Rev A 12-10 Amendments and Errors Reserved. © SAF-HOLLAND, Inc.

  • Page 7: Section 3 - Liftgate Terminology

    SIDE STEPS OUTER PLATFORM PUMP BOX MOUNT ADJUSTING BOLTS PUMP BOX TORSION SPRING TRAVEL LATCH COMPRESSION MEMBER MAIN TUBE ROLLER OPENER ATTACHING PLATES DECK EXTENSION PARALLEL ARMS LIFT FRAME XL-TG10149IM-en-US Rev A 12-10 Amendments and Errors Reserved. © SAF-HOLLAND, Inc.

  • Page 8: Section 4-Frame Preparation

    Figure 7 Standard Mount POST Trailer Install 12” REAR SILL 5.38 9” 15” for 36” Platforms 21” for 42”, 45”,47”, 48” 52” & 61” Platforms 24” for TG3561 ONLY XL-TG10149IM-en-US Rev A 12-10 Amendments and Errors Reserved. © SAF-HOLLAND, Inc.
  • Page 9 (Figures 8 or 9) POST Flush Mount Trailer Install 5.38” 9” 12” 27” for 36” Platforms 33” for 42”, 45”,47”, 48” 52” & 61” Platforms 36” for TG3552 & TG3561 ONLY XL-TG10149IM-en-US Rev A 12-10 Amendments and Errors Reserved. © SAF-HOLLAND, Inc.

  • Page 10: Section 5-Deck Extension Installation

    Failure to isolate electrical equipment from ground prior to welding could re- sult in overload which, if not avoided, may result in property damage. 1/4” 2”-6” XL-TG10149IM-en-US Rev A 12-10 Amendments and Errors Reserved. © SAF-HOLLAND, Inc.

  • Page 11: Section 6-Liftgate Installation

    38” BOTH ANGLES which, if not avoided, could result in death or serious injury. Figure 14 HOIST POSITION CHAIN CHAIN AROUND PLATFORM “C”-CLAMP 2 PLACES XL-TG10149IM-en-US Rev A 12-10 Amendments and Errors Reserved. © SAF-HOLLAND, Inc.
  • Page 12 PLATFORM DECK EXTENSION Figure 17 DECK EXTENSION ATTACHING PLATE 24”±½” all models except where noted below 22”±½” for all TG35 MAIN TUBE 21”±½” for TG2536 low mount XL-TG10149IM-en-US Rev A 12-10 Amendments and Errors Reserved. © SAF-HOLLAND, Inc.
  • Page 13 Figure 19 ATTACHING PLATES BOTH ATTACHING PLATES 1/4” VEHICLE FRAME BOTH MAIN TUBE ATTACHING 1/4” PLATES XL-TG10149IM-en-US Rev A 12-10 Amendments and Errors Reserved. © SAF-HOLLAND, Inc.

  • Page 14: Section 7- Pump Assembly Installation

    6” in from the curbside of the vehicle body FASTENERS (Figure 21). 2. Position the pump assembly brackets against the truck cross members and weld per Figure 22. Figure 21 4’ Figure 22 1/4” XL-TG10149IM-en-US Rev A 12-10 Amendments and Errors Reserved. © SAF-HOLLAND, Inc.
  • Page 15 Figure 24. IMPORTANT: Ensure the lid can be removed. 20’ Figure 24 CROSSMEMBER FULL LENGTH 1/4” PUMP BOX MOUNTING BRACKET FULL 1/4” LENGTH XL-TG10149IM-en-US Rev A 12-10 Amendments and Errors Reserved. © SAF-HOLLAND, Inc.

  • Page 16: Section 8- Hydraulic Hose Installation

    (Figure 25, 26 & 27). Figure 26 3. Install the supplied abrasion sleeve over both hydrau- lic hoses and through the hole in the attaching plate. ATTACHING PLATE HOLE Figure 27 XL-TG10149IM-en-US Rev A 12-10 Amendments and Errors Reserved. © SAF-HOLLAND, Inc.

  • Page 17: Section 9- Toggle Installation

    BLACK WIRE FROM CONTROL STATION (DOWN} WHITE WIRE FROM CONTROL STATION (UP} DIODE HARNESS BLACK WIRE (DOWN) DIODE HARNESS WHITE WIRE (UP) GREEN WIRE FROM CONTROL STATION (POWER SIDE) XL-TG10149IM-en-US Rev A 12-10 Amendments and Errors Reserved. © SAF-HOLLAND, Inc.

  • Page 18: Section 10- Electrical Installation

    6a. For truck installations the cable needs to be long enough to reach the vehicle battery. 6b. For trailer installations the cable needs to be long enough to reach the connector. Figure 32 CIRCUIT BREAKER POWER CABLE XL-TG10149IM-en-US Rev A 12-10 Amendments and Errors Reserved. © SAF-HOLLAND, Inc.
  • Page 19 7a.3. Attach the cable to the connector. TO PUMP MOTOR IMPORTANT: Verify that the tractors electrical system SOLENOID is properly designed to protect the lift- MOTOR gate and tractor from overload. GROUNDED XL-TG10149IM-en-US Rev A 12-10 Amendments and Errors Reserved. © SAF-HOLLAND, Inc.

  • Page 20: Section 11- Auxiliary Battery Electrical Installation

    (Figure 36). 6. Connect the red (positive) 12” cable that is already installed on the circuit breaker to the positive terminal on the battery. (Figure 36). XL-TG10149IM-en-US Rev A 12-10 Amendments and Errors Reserved. © SAF-HOLLAND, Inc.
  • Page 21 (Figure 37). Ensure the battery connections are as shown (Figure 38). NOTE: After tightening all electrical connections, apply a dielectric grease to prevent corrosion. Figure 38 POWER TO PUMP XL-TG10149IM-en-US Rev A 12-10 Amendments and Errors Reserved. © SAF-HOLLAND, Inc.

  • Page 22: Section 12- Initial Platform Lowering

    1” - 2” INCLINE 12. Fold the platform in accordance with the operating instructions and check the clearances under the vehi- cle during the complete travel until the liftgate is fully stored. XL-TG10149IM-en-US Rev A 12-10 Amendments and Errors Reserved. © SAF-HOLLAND, Inc.

  • Page 23: Section 13- Return Spring Installation

    2. With the liftgate in the folded and fully raised, position and weld the roadside and curbside latch pins per LATCH figures 44 and 45 (Figures 43 & 44). 1/4” Figure 44 ENSURE LATCH IS VERTICAL LATCH 1/4” CLEARANCE XL-TG10149IM-en-US Rev A 12-10 Amendments and Errors Reserved. © SAF-HOLLAND, Inc.

  • Page 24: Section 15- Step Installation

    2 X 2 X 3/16” BOTH ENDS 1/4” Failure to maintain proper clearance between steps and liftgate may interfere with proper operation which, if not avoided, could result in liftgate damage. XL-TG10149IM-en-US Rev A 12-10 Amendments and Errors Reserved. © SAF-HOLLAND, Inc.

  • Page 25: Section 16- Roller Opener Installation

    2. If the liftgate operates properly, weld the roller opener THE PLATFORM into position (Figure 47). Repeat these steps for the other side. Figure 47 APPROXIMATE LOCATION TYP BOTH SIDES 1/4” STEPS ROLLER OPENER XL-TG10149IM-en-US Rev A 12-10 Amendments and Errors Reserved. © SAF-HOLLAND, Inc.

  • Page 26: Section 17- Decal Installation

    Pinch Point XB-54995 XB-64388 High Pressure Fluid XB-50528 XA-62611 Safety Latches XB-50346 XB-50353 Warning XB-62815 XB-62878 Warning - Riding Platform XB-50345 XB-50352 Instructions XB-50344 XB-50349 Caution - Always Stand Clear XL-TG10149IM-en-US Rev A 12-10 Amendments and Errors Reserved. © SAF-HOLLAND, Inc.

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