Siemens SINAMICS G120X Manual
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Integration of a
SINAMICS G120X
frequency converter
in PCS 7
SINAMICS G120X / SIMATIC PCS 7
https://support.industry.siemens.com/cs/ww/en/view/109793986
Siemens
Industry
Online
Support

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Summary of Contents for Siemens SINAMICS G120X

  • Page 1 Integration of a SINAMICS G120X frequency converter in PCS 7 Siemens SINAMICS G120X / SIMATIC PCS 7 Industry Online https://support.industry.siemens.com/cs/ww/en/view/109793986 Support...
  • Page 2: Legal Information

    The foregoing provisions do not imply any change in the burden of proof to your detriment. You shall indemnify Siemens against existing or future claims of third parties in this connection except where Siemens is mandatorily liable.
  • Page 3: Table Of Contents

    Setup via Smart Access Module ............33 Appendix ......................38 Service and support ................38 Industry Mall ..................39 Links and literature ................39 Change documentation ..............39 Integration of a SINAMICS G120X frequency converter in PCS 7 Entry ID: 109793986, V1.0, 09/2021...
  • Page 4: Introduction

    SINAMICS G120X is optimized for pump and fan applications in infrastructure. With an available power range from 0.75 - 630 kW, the new series can meet any challenge. And a bonus: A SINAMICS G120X can be operated with any motor, but is most effective with synchronous reluctance motors from Siemens...
  • Page 5: Components Used

    Advanced Process Library V9.0 SP3 Use of the "Drive" template SINAMICS G120X GSDML file V01.03.00 Hardware setup Figure 1-1 Single- Station CPU 410-5H G120X PROFINET Integration of a SINAMICS G120X frequency converter in PCS 7 Entry ID: 109793986, V1.0, 09/2021...
  • Page 6: Configuring The Hardware

    4. Browse… > Select storage directory for the GSDML 5. Select the GSDML > Install Note The PROFINET GSDML file used can be found in the following article: https://support.industry.siemens.com/cs/ww/en/view/109763250 Integration of a SINAMICS G120X frequency converter in PCS 7 Entry ID: 109793986, V1.0, 09/2021...
  • Page 7: Configuring The Hardware Configuration

    1. Open the hardware configuration of the CPU. 2. Switch to the catalog’s default profile. 3. Add the SINAMICS G120X from the hardware catalog at the desired PROFINET IO system. "PROFINET IO > Drives > GSD > SINAMICS G120X PN V1.0"...
  • Page 8 Remember that the assigned PROFINET device name and the IP address must match the values set later in the frequency inverter. For more information, refer to chapter 2.5. Integration of a SINAMICS G120X frequency converter in PCS 7 Entry ID: 109793986, V1.0,...
  • Page 9: Configuring The Telegram

    Procedure 1. Select standard telegram 20, relevant for communication, and drag & drop it into the corresponding slot (1.3). "PROFINET IO > Drives > GSD > SINAMICS G120X PN V1.0 > DRIVE > Standard telegram 20, PZD-2/6" Figure 2-4 2. Select the line with the input addresses and open the object properties with the right mouse button.
  • Page 10 In this application example, a 100ms interval is sufficient. Figure 2-6 6. Save the hardware configuration and compile it. 7. Download the hardware configuration to the CPU. Integration of a SINAMICS G120X frequency converter in PCS 7 Entry ID: 109793986, V1.0, 09/2021...
  • Page 11: Assigning The Device Name

    To do this, open the object properties of the CPU interface to which the SINAMICS G120X drive system is connected (in this application example: "Interface X5"). Switch to the "General" tab. Enable the option if needed. Figure 2-7...
  • Page 12 4. The Interconnection Properties menu opens automatically. If you are using a shorter cable, set a cable length of "< 20m" and then confirm with "OK". Figure 2-9 Integration of a SINAMICS G120X frequency converter in PCS 7 Entry ID: 109793986, V1.0, 09/2021...
  • Page 13 PG/PC interface and select the Ethernet network adapter with access to the fieldbus. You can then check the topology in the Topology Editor with "Compare offline/online". Integration of a SINAMICS G120X frequency converter in PCS 7 Entry ID: 109793986, V1.0,...
  • Page 14: Manual Device Name Assignment

    4. Select the drive system in the hardware configuration and then click in the menu on "PLC > Ethernet > Assign Device Name". Figure 2-11 Integration of a SINAMICS G120X frequency converter in PCS 7 Entry ID: 109793986, V1.0, 09/2021...
  • Page 15 9. Reconnect the ES with the plant bus of your AS and change the PG/PC interface back to what it was before, if necessary. For example: to "PC internal (local)". Integration of a SINAMICS G120X frequency converter in PCS 7 Entry ID: 109793986, V1.0,...
  • Page 16: Program Configuration

    Our support pages have additional application examples and templates for applications of the SINAMICS G120X. https://support.industry.siemens.com/cs/search?search=%22SINAMICS%20g12 0X%22&type=ExampleOfUse%2CFaq Example: Standard PCS 7 and WinCC/S7 Water Templates for the Water Industry https://support.industry.siemens.com/cs/ww/en/view/78604785 Integration of a SINAMICS G120X frequency converter in PCS 7 Entry ID: 109793986, V1.0, 09/2021...
  • Page 17: Symbol Table

    Namur messages or freely configurable analog value Figure 3-2 4. Save the changes and close the symbol table. 5. Open and recompile the hardware configuration. Integration of a SINAMICS G120X frequency converter in PCS 7 Entry ID: 109793986, V1.0, 09/2021...
  • Page 18: Cfc Engineering

    The copied template is now available in your project. 7. Copy the template from your master data library into your technology hierarchy and assign a plant identifier for the plan. Integration of a SINAMICS G120X frequency converter in PCS 7 Entry ID: 109793986, V1.0,...
  • Page 19: Motspdcl Block

    5. In the "Identifier" column, assign texts as per the table below so that they can appear accordingly in the faceplate of the OS. Table 3-2 Name of the input Identifier UserAna1.Value Torque UserAna2.Value Power AV_Out.Value Current Integration of a SINAMICS G120X frequency converter in PCS 7 Entry ID: 109793986, V1.0, 09/2021...
  • Page 20: Fb Drive

    Choose the first input word of the process image of the G120X (here: "IW512_G12x"). All other input and output words will be automatically connected by the driver generator during compilation. Figure 3-6 Integration of a SINAMICS G120X frequency converter in PCS 7 Entry ID: 109793986, V1.0, 09/2021...
  • Page 21: Process Value Scaling And Units

    Units of measurement in PCS 7 are coded according to the IEC 611582 standard. You can find a full list of all units of measure in the APL manual: https://support.industry.siemens.com/cs/ww/en/view/109760968/98818690699 Integration of a SINAMICS G120X frequency converter in PCS 7 Entry ID: 109793986, V1.0,...
  • Page 22 1. Select "Compile" in the CFC plan. 2. Select "Entire program" and tick the checkbox for "Generate module drivers". Figure 3-7 3. Load the AS. 4. Close the CFC plan. Integration of a SINAMICS G120X frequency converter in PCS 7 Entry ID: 109793986, V1.0, 09/2021...
  • Page 23: Loading Os, Runtime

    5. Switch to the Graphics Designer and open 6. Download the OS. Monitoring and control The SINAMICS G120X is monitored and controlled via the faceplate of MotSpdCL. Besides the motor state, the faceplate also displays other measured values: • Feedback •...
  • Page 24 Error messages are forwarded by the channel block "FBDrive" to the motor block "MotSpdCL". The error messages thus appear in the faceplate of the motor and in the motor icon. Integration of a SINAMICS G120X frequency converter in PCS 7 Entry ID: 109793986, V1.0,...
  • Page 25: Parameterization

    The G120X setup can be accomplished via IOP-2 or Smart Access Module. Setup via IOP-2 Requirement • IOP-2 is connected with the SINAMICS G120X and the device is switched on. • IOP-2 has firmware V2.3 or higher. • G120X has firmware V1.0001 or higher.
  • Page 26 If this does not appear at the start, press the "ESC" key. c. Switch to the setup selection via the gear icon in the lower list. Figure 4-2 d. Then select "Quick Startup". Figure 4-3 Integration of a SINAMICS G120X frequency converter in PCS 7 Entry ID: 109793986, V1.0, 09/2021...
  • Page 27 A faulty configuration can cause damage to the motor. CAUTION 4. Configure the minimum and maximum frequency as well as the ramp times of the drive to suit your application. Figure 4-6 Integration of a SINAMICS G120X frequency converter in PCS 7 Entry ID: 109793986, V1.0, 09/2021...
  • Page 28 Figure 4-9 Note The I/O macro configuration can be found in the compact installation instructions for the G120X. https://support.industry.siemens.com/cs/ww/en/view/109778510 Integration of a SINAMICS G120X frequency converter in PCS 7 Entry ID: 109793986, V1.0, 09/2021...
  • Page 29 8. The status screen will appear, or the diagnostic screen will appear if there are active errors or warnings. You can acknowledge the errors and return to the status screen by pressing ESC. Figure 4-11 Integration of a SINAMICS G120X frequency converter in PCS 7 Entry ID: 109793986, V1.0, 09/2021...
  • Page 30 Status > Parameters > Parameter groups > Communication > Configuration > p922 telegram selection Figure 4-12 Status Figure 4-13 Parameters Figure 4-14 Parameter groups Figure 4-15 Parameter groups - Communication Integration of a SINAMICS G120X frequency converter in PCS 7 Entry ID: 109793986, V1.0, 09/2021...
  • Page 31 4 Parameterization Figure 4-16 Communication Figure 4-17 Configuration Figure 4-18 p922 PZD – telegram selection Select the standard telegram 20 and confirm with "OK". Figure 4-19 Integration of a SINAMICS G120X frequency converter in PCS 7 Entry ID: 109793986, V1.0, 09/2021...
  • Page 32 The motor will rotate with the speed setpoint value. You can control the motor in manual mode (via IOP keys) or in automatic mode (via the PCS 7 program). Integration of a SINAMICS G120X frequency converter in PCS 7 Entry ID: 109793986, V1.0,...
  • Page 33: Setup Via Smart Access Module

    4 Parameterization Setup via Smart Access Module Procedure 1. Inset the Smart Access Module (SAM) into your SINAMICS G120X and turn the device on. Follow these steps to set up the drive with the SAM: 2. Access pages for the drive by following the instructions for the drive quick setup.
  • Page 34 4 Parameterization Figure 4-23 5. Select a suitable application type for your drive. The example uses "Pump". Click "Next". Figure 4-24 Integration of a SINAMICS G120X frequency converter in PCS 7 Entry ID: 109793986, V1.0, 09/2021...
  • Page 35 7. In the I/O configuration step, select the PN/DP control (macro 57) using the arrows on the left and right side. Click "Next". Figure 4-26 Integration of a SINAMICS G120X frequency converter in PCS 7 Entry ID: 109793986, V1.0, 09/2021...
  • Page 36 This will cause the drive to automatically perform motor identification with the first switch-on command; it will switch off when finished. The drive will execute the job only with the next positive switch-on command. Figure 4-28 Integration of a SINAMICS G120X frequency converter in PCS 7 Entry ID: 109793986, V1.0, 09/2021...
  • Page 37 10. Close the setup wizard and save the data to the permanent memory. Figure 4-29 Start the motor via the motor faceplate to initiate the motor identification. Integration of a SINAMICS G120X frequency converter in PCS 7 Entry ID: 109793986, V1.0,...
  • Page 38: Appendix

    Industry Online Support Do you have any questions or need assistance? Siemens Industry Online Support offers round the clock access to our entire service and support know-how and portfolio. The Industry Online Support is the central address for information about our products, solutions and services.
  • Page 39: Industry Mall

    5 Appendix Industry Mall The Siemens Industry Mall is the platform on which the entire siemens Industry product portfolio is accessible. From the selection of products to the order and the delivery tracking, the Industry Mall enables the complete purchasing processing –...

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