Related Manuals for Yamaha CROSS CORE 2018
Summary of Contents for Yamaha CROSS CORE 2018
- Page 1 2018 ASSEMBLY MANUAL CROSS CORE PW70CRL PW70CRM PW70CRS LIT-15666-00-03 X1M-28107-12...
- Page 2 This Assembly Manual contains the information required for the correct assembly of this Yamaha bicycle prior to delivery to the customer. Since some external parts of the bicycle have been removed at the Yamaha fac- tory for the convenience of packing, assembly by the Yamaha dealer is required. No adjustment of the power unit mechanism, which plays the most important part in riding, is necessary because it has been adjusted at the factory before shipping.
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Page 3: Parts Location
PARTS LOCATION PARTS LOCATION Body assembly NOTICE 8 Do not use a cutter, scissors, or other sharp object to open the part boxes; otherwise, the included parts could be damaged. 8 Wear suitable protective gear such as gloves when handling and opening the part boxes. 1. -
Page 4: Included Parts
INCLUDED PARTS INCLUDED PARTS The parts listed as follows are included*. Check the parts and their quantities before starting assembly. Part names Q’ty Remarks Front wheel Part box 1 2 in part box 1 Part box 2 2 in part box 1 Part box 3 2 in part box 1 Part box 4... - Page 5 INCLUDED PARTS – 3 –...
- Page 6 INSTALLING THE INCLUDED PARTS INSTALLING THE INCLUDED PARTS WARNING Tighten the bolts and nuts to the specified torques. Failure to tighten the bolts and nuts to the specified torques could prevent proper operation of the bicycle and make it unsafe to operate.
- Page 7 INSTALLING THE INCLUDED PARTS Move the lever d of the front axle 2 to “OPEN” facing the notch e. With the lever d caught in the notch e, turn and tighten until there is a little resistance in the lever. Free the lever d.
- Page 8 INSTALLING THE INCLUDED PARTS 3. Installing the handlebar Install the handlebar a so that the knurled part b is at the center of the handlebar holder c, then tighten the 4 handlebar holder c bolts d to the specified torque. NOTICE The handlebar a should not touch the frame when it is turned fully to the left or right.
- Page 9 INSTALLING THE INCLUDED PARTS 5. Installing the front reflector Install the front reflector 1 in the position a shown in the illustration, then tighten it together with the stay 2 and screw 3. Front reflector Stay Screw Adjust so that the front reflector 1 faces straight ahead, then tighten the screw.
- Page 10 INSTALLING THE INCLUDED PARTS 7. Routing the wires WARNING Be sure to route the wires as shown in the illus- tration. If not, they could interfere with handle- bar operation which could cause loss of control. Confirm that wires are routed in order starting from front to back Front brake wire 1 Rear brake wire 2...
- Page 11 INSTALLING THE INCLUDED PARTS Check that the front brake wire 1, rear brake wire 2, rear shift wire 3, front shift wire 4, dis- play unit lead 7, wire clip 8, and plastic locking ties 0 are placed as shown in the illustration. Check that the rear brake wire 2, rear shift wire 3, and speed sensor lead w are routed as shown in the illustration.
- Page 12 INSTALLING THE INCLUDED PARTS WARNING 8 Insert the seat post far enough that the raise limit b is not visible. If installed at a posi- tion at which the raise limit b is visible, the seat post, clamp, or even frame may break, which could cause the rider to lose control and fall.
- Page 13 INSTALLING THE INCLUDED PARTS 10. Installing the pedals Install the pedal 1 to the crank a, then tighten to the specified torque. Pedals (left and right) each 8 Right screw for the right pedal 8 Left screw for the left pedal Tightening torque 40 N·m (4.0 kgf·m, 30 lb·ft) 11.
- Page 14 INSTALLING THE INCLUDED PARTS 13. Adjusting the display unit’s time A. Press the power switch a to turn on the power. B. Press and hold the function select switch b (2 seconds or longer) until the function display c switches to the main menu display. C.
- Page 15 INSTALLING THE INCLUDED PARTS D. Check that the speedometer e is displayed and that the speed sensor checking mode has been set. E. The number displayed on the speedometer e counts up when the rear wheel is lifted off the ground and turned.
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Page 16: Pre-Delivery Inspection
PREDELIVERY INSPECTION PREDELIVERY INSPECTION WARNING After completing the installation, inspect the items as follows and check that there are no problems before delivering the bicycle. Adjust controls and saddle height to the customer’s satisfaction according to this manual. 8 Handlebar orientation, height, angle, and tightening 8 Saddle orientation, height, angle, and tightening * Check that the saddle is firmly fastened.