Use Only Bajaj Genuine Parts - Bajaj Pulsar 180 CC DTS-i Owner's Manual

Applicable to All Paid Services
1. Wash the vehicle.
2. Change / Top up engine oil as per periodic maintenance schedule.
3. Clean air filter element. (Replace element at every 15,000 kms).
4. Check all fuel lines. (Replace fuel pipes at every 20,000 kms).
5. Clean oil strainer / centrifugal filter as per periodic maintenance schedule. (Replace, if required).
6. Clean fuel cock sediment bowl.
7. Drain carburettor / clean float bowl as per periodic maintenance schedule.
8. Clean, Check & Adjust spark plug gap. (Replace at every 15,000 kms).
9. Replace carburetor duct, & Air filter 'O' ring at every 20,000 kms.
10. Check & adjust valve clearance (if required). Decarbonize cylinder head at every 15,000 kms.
11. Adjust chain slackness. Lubricate chain. Replace kit chain lock at every 10,000 kms.
12. Replace rear wheel rubber shock damper at every 10,000 kms. (if required)
13. Replace engine air breather tube at every 20,000 kms.
14. Clean silencer drain hole at every 5,000 kms.
15. Check brake lining & pad wear and adjust brakes. Replace at every 15,000 kms. (if required)
16. Brake cam & pin lubricate at every 15,000 kms.
17. Replace master cylinder cup & dust seal, caliper piston seal & dust seal, brake hose pipe at every 30,000 Kms. (If applicable)
18. Check and top up brake fluid level. Replace brake fluid at every 30000 kms.
19. Check and adjust steering freeness. Replace steering cone kit at 10000 kms.
20. Replace fork oil at every 20000 kms.
21. Clean clutch switch at every 10000 kms. (If applicable)
22. Check & adjust clutch, accelerator.
23. Replace starter clutch bush kit at every 15000 kms.
24. Replace engine foundation silent bush at every 15000 kms.
25. Check & tight nuts, bolts & fasteners to the recommended torque.
26. Lubricate specific points as per lubrication schedule, swing arm pivot pin at 20,000 Kms.
27. Check batt. voltage, electrolyte level & top up if reqd. with distilled water. Route cables & fit terminal caps properly, Clean terminals & apply petroleum jelly.
28. Start engine, check & adjust horn & all lights, TPS, auto choke, thermal sensor. (If applicable)
29. Check idling and CO%. Tune engine & carburetor if required.
30. Rear shocker gas pressure at every 20,000 kms. for proper functioning.
31. Carry out any additional work if required.
32. Check tyre wear & inflate air pressure in the tyre.
33. Test ride the vehicle.
34. Clean the vehicle at the time of delivery.
Note : Above jobs are applicable as per Periodic Maintenance Schedule.
27

Use only Bajaj Genuine Parts

For optimum performance
of vehicle
For prolonged life of
components & vehicle
For economical
maintenance cost
For rider's safety
Genuinity Test
Scratch Hologram to find 'Genuine'
Bajaj Auto Limited
Akurdi Pune 411 035 India
03100802 CLUTCH BOX
P0001
PACKAGING MONTH
MAY 2003
M.R.P. (Incl. of All Taxes) in Rs. for Qty. packed QTY. 1 NO.
IN ASSAM, KARNATAKA, MANIPUR, M.P., 57.43
NAGALAND, U.P., IN OTHER STATES 55.58
& UTTARANCHAL
Golden Hologram
Always
Insist
parts
on
Patrial transparent Hologram
Price Label
28