Bryant 4-WAY MULTIPOISE 359AAV Installation Instructions Manual

Direct or non-direct vent 4-way multipoise condensing gas furnace
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359AAV
DIRECT OR NON- -DIRECT VENT
4- -WAY MULTIPOISE
CONDENSING GAS FURNACE
SPECIAL VENTING REQUIREMENTS
FOR INSTALLATIONS IN CANADA
Installation in Canada must conform to the requirements of CSA
B149 code. Vent systems must be composed of pipe, fittings,
cements, and primers listed to ULC S636. The special vent
fittings and accessory concentric vent termination kits and
accessory external drain trap have been certified to ULC S636 for
use with those Royal Pipe and IPEX PVC vent components
which have been certified to this standard. In Canada, the primer
and cement must be of the same manufacturer as the vent system
– GVS-65 Primer (Purple) for Royal Pipe or IPEX System 636,
PVC/CPVC Primer, Purple Violet for Flue Gas Venting and
GVS-65 PVC Solvent Cement for Royal Pipe or IPEX System
636
t, PVC Cement for Flue Gas Venting, rated Class IIA, 65
(1)
deg C. must be used with this venting system - do not mix
primers and cements from one manufacturer with a vent system
from a different manufacturer.
instructions in the use of primer and cement and never use primer
or cement beyond its expiration date.
The safe operation, as defined by ULC S636, of the vent system
is based on following these installation instructions, the vent
system manufacturer's installation instructions, and proper use of
primer and cement. All fire stop and roof flashing used with this
system must be UL listed material. Acceptability under Canadian
standard CSA B149 is dependent upon full compliance with all
installation instructions. Under this standard, it is recommended
that the vent system be checked once a year by qualified service
personnel.
The authority having jurisdiction (gas inspection authority,
municipal building department, fire department, etc) should be
consulted before installation to determine the need to obtain a
permit.
*IPEX System 636™ is a trademark of IPEX Inc.

Installation Instructions

Follow the manufacturer's
CONSIGNES SPÉCIALES POUR L'IN-
STALLATION DE VENTILLATION AU
CANADA
L'installation faite au Canada doit se conformer aux exigences du
code CSA B149. Ce systême de ventillation doit se composer de
tuyaux, raccords, ciments et apprêts conformes au ULC S636. La
tuyauterie de ventillation des gaz, ses accessoires, le terminal
concentrique mural ainsi que l'ensemble du drain de condensat
extérieur ont été certifiés ULCS 636 pour l'application des
composantes Royal Pipe, IPEX PVC qui sont certifiées à ce
standard. Au Canada, l'apprêt et le ciment doivent être du même
fabricant que le système d'évacuation. L'apprêt GVS-65 (Purple)
et le ciment-solvant GVS-65 doivent être utilisé avec les Royal
Pipe. Système IPEX 636, apprêt PVC/CPVC, Purple
évacuation des gaz de combustion et système IPEX 636(1)t,
ciment PVC pour évacuation des gaz de combustion, coté classe
IIA, 65 deg C. doivent être utilisés avec le système d'évacuation
IPEX 636 – Ne pas combiner l 'apprêt et le ciment d'un
manufacturier avec un système d'évacuation d'un manufacturier
différent.
Bien suivre les indications du manufacturier lors de l'utilisation
de l'apprêt et du ciment et ne pas utiliser ceux-ci si la date
d'expiration est atteinte.
L'opération sécuritaire, tel que définit par ULC S636, du système
de ventilation est basé sur les instructions d'installation suivantes,
ainsi que l'usage approprié de l'apprêt et ciment. Tout arrët feu
et solin de toit utilisés avec ce système doivent être des matériaux
listés UL. L'acceptation du standard Canadien CSA B419 est
directement relié à l'installation conforme aux instructions ci-
haut mentionnées. Le standard Canadien recommande l'
inspection par un personel qualifié et ce, une fois par année.
Les autoritées ayant juridiction (inspecteurs de gas, inspecteurs
en bâtiments, département des incendies, etc) devraient être
consultées avant l'installation afin de déterminer si un permis est
requis.
1
pour

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Summary of Contents for Bryant 4-WAY MULTIPOISE 359AAV

  • Page 1: Installation Instructions

    359AAV DIRECT OR NON- -DIRECT VENT 4- -WAY MULTIPOISE CONDENSING GAS FURNACE Installation Instructions SPECIAL VENTING REQUIREMENTS FOR INSTALLATIONS IN CANADA Installation in Canada must conform to the requirements of CSA B149 code. Vent systems must be composed of pipe, fittings, cements, and primers listed to ULC S636.
  • Page 2: Important Information

    Required Notice for Massachusetts Installations The Commonwealth of Massachusetts requires compliance with regulation 248 CMR as follows: 5.08: Modifications to NFPA- -54, Chapter 10 2) Revise 10.8.3 by adding the following additional requirements: a. For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:...
  • Page 3: Table Of Contents

    -up and adjustment procedures and service calls. Recognize safety information. This is the safety- -alert symbol . When you see this symbol on the furnace and in instructions or manuals, be alert to the potential for personal injury. Understand the signal words DANGER, WARNING, and CAUTION.
  • Page 4: Safe Installation Requirements

    United States and Canada. Refer to the appropriate codes, along with this manual, for proper installation. S Use only the type of gas approved for this furnace (see Rating Plate on unit). Overfiring will result in failure of heat exchanger and cause dangerous operation. (Furnaces can be converted to Propane gas with approved kit.)
  • Page 5: Installation Positions

    Secure with the hose clamp. When you return home, your furnace will be ready to start, as it is not necessary to drain the antifreeze from the furnace. INSTALLATION...
  • Page 6: Installation Requirements

    See clearance requirements in Fig. 4. 6. Use a raised base for upflow furnace if the floor is damp or wet at times. 7. For downflow installations, non combustible subbase must be used under the furnace unless installation is on a non combustible floor surface.
  • Page 7 This furnace can be installed horizontally in an attic, basement, crawl space, alcove, or suspended from a ceiling in a basement or utility room (See Fig. 3). Do not install furnace on its back as safety control operation will be adversely affected.
  • Page 8 FRONT 30″ (762mm) clearance recommended for furnace removal. (27) Horizontal position: Line contact is permissible only between lines formed by intersections of top and two sides of furnace (347.7) jacket, and building joists, studs or framing. (804.9) NOTE: Evaporator “A” coil drain pan dimensions may (758.8)
  • Page 9: Combustion & Ventilation Air

    (NSCNGPIC), CSA B149.1- -10 in Canada, 3. Applicable provisions of the local building code. This furnace can NOT be common vented or connected to any type B, BW or L vent or vent connector, nor to any portion of a factory- -built or masonry chimney.
  • Page 10 (sq. in./2,000 BTUH) 60,000 30 sq. in. (194 cm 80,000 40 sq. in. (258 cm 100,000 50 sq. in. (322 cm EXAMPLE: Determining Free Area Furnace Water Heater 100,000 30,000 Furnace Water Heater 100,000 30,000 Indoor Combustion Air (Unconfined Space)
  • Page 11 -equipped water heater), calculate using the following equation: 21 ft ² Required Volume other 2. For fan- -assisted appliances (such as this furnace), calcu- late using the following equation: 15 ft ² Required Volume where: = all appliances other than fan- -assisted input in Btu...
  • Page 12: Contaminated Combustion Air

    See “Venting and Combustion Air Check” in this section. This furnace MUST be vented to the outside. VENT AND COMBUSTION AIR PIPING...
  • Page 13 Consult Table 3 to select the proper diameter exhaust and combustion air piping. Exhaust and combustion air piping is sized for each furnace BTUH size based on total lineal vent length (on inlet or outlet side), and number of 90° elbows required. Two 45°...
  • Page 14 40′ (12.1 M) & (5) 90° elbows with 2″ (51 mm) PVC pipe or 70′ (21.3 M) & (5) 90° elbows with 3″ (76 mm) PVC pipe 80,000 BTUH Furnace 40′ (12.1 M) & (5) 90° elbows with 2″ (51 mm) PVC pipe or 40′...
  • Page 15 12 inches (30 cm) for applieances >10,000 Btuh(3 kW) and < 100,000 Btuh(30kW), 36 inches (91cm) for appliances > 100,000 Btuh(30kW) A06675 Fig. 7 - - Direct Vent Termination Clearance...
  • Page 16 Fig. 8 - - Other than Direct Vent Termination Clearance...
  • Page 17 The drains connect to the externally mounted condensate drain trap on the left or right side of the furnace. The start- -up of a new furnace will involve a cycle or two of the furnace to properly prime the condensate trap with water. Until the trap is fully primed, some condensate will be pulled into the combustion blower.
  • Page 18 ″ CPVC (Field supplied) Representative drawing only, some models may vary in appearance. Upflow Installations Top Vent (See Fig. S Remove knockout from the side of the furnace casing where drain tube will exit. S Install casing grommet (black rubber...
  • Page 19 — A standard field supplied 2″ (51 mm) PVC tee, or — A 2″ PVC coupling fastened onto the drain tee. S Install tee trap into bottom of tee. S Remove knockout from the side of the furnace casing where drain tube will exit. S Install the ″...
  • Page 20 — A 2″ (51 mm) PVC coupling fastened onto the drain tee. S Install tee trap into bottom section of tee. S Remove knockout from the side of the furnace casing where drain tube will exit. S Install casing grommet (black rubber...
  • Page 21 S A 2″ (51 mm) PVC coupling fastened onto the drain tee Install tee trap into bottom section of tee and glue pipe. Remove knockout from the side of the furnace casing where drain tube will exit. Connect the tee trap and the main drain line exiting the casing as shown in Fig.
  • Page 22 S A 2″ (51 mm) PVC coupling fastened onto the drain tee Install tee trap into bottom section of tee and glue pipe. Remove knockout from the side of the furnace casing where drain tube will exit. Connect the tee trap and the main drain line exiting the casing as shown in Fig.
  • Page 23 S Remove knockout from the side of the furnace casing where drain tube will exit. S Mount the trap externally to the bottom side of the unit using the 2 screws provided in the location shown.
  • Page 24 S Remove knockout from the side of the furnace casing where drain tube will exit. S Mount the trap externally to the bottom side of the unit using the 2 screws provided in the location shown.
  • Page 25 S Remove knockout from the side of the furnace casing where drain tube will exit. S Mount the trap externally to the bottom side of the unit using the 2 screws provided in the location shown.
  • Page 26 S Remove knockout from the side of the furnace casing where drain tube will exit. S Mount the trap externally to the bottom side of the unit using the 2 screws provided in the location shown.
  • Page 27 If needed, remove the 3″ (76 mm) hole plug from the loose parts bag and relocate to the open hole in the furnace panel. (See Fig. 10 or Fig. 19.) Install the vent pipe to the rubber coupling, the vent fitting or the PVC vent extension pipe.
  • Page 28: Direct Vent

    Vent Pipe Rubber Coupling (Top Panel Exit) & Clamps NOTE: The 90° elbow is approved Vent Pipe for use inside the furnace ONLY. Vent Fitting 90° Elbow & Clamps Vent Extension Pipe (Side Panel Exit) SIDE VIEW Rotate downward 5° to 10°...
  • Page 29 *18 in. (457.2mm) Minimum for 8” (203.2mm)* MIN. cold climates [sustained 0_F 20’ (6.1m) MAX (- 17_C) and below for 24 or more consecutive hours] 8” (203.2mm) MIN. 12 ” (304.8mm) MIN. INLET EXHAUST GRADE LEVEL SNOW LEVEL Fig. 22 - - Sidewall Termination with Exterior Risers to Get Above Snow Level or Grade Level Using Exterior Risers 1.
  • Page 30 Multi Vent Termination Clearances When two (2) or more furnaces are vented near each other, each furnace must be individually vented. Two (2) vent terminations may be installed as shown in Fig. 25, 26, 27, 28 and 29, but the next vent termination must be at least 36″...
  • Page 31: Concentric Termination

    KGAVT0701CVT kit can be used for 2″ (51 mm) diameter pipe system. Refer to Table 4 for the correct pipe size for the furnace. Both the combustion air inlet and the exhaust vent pipes must attach to the termination kit. The termination kit must terminate outside the structure and must be installed per the instructions outlined below for vertical or horizontal termination.
  • Page 32 Failure to follow this warning could result in personal injury or death. Do not operate the furnace with the rain cap removed as recirculating of the flue gasses may occur. Water may also collect inside the larger combustion air pipe and flow to the burner enclosure.
  • Page 33: Gas Supply & Piping

    (See Propane Gas Conversion Kit instruction manual for furnaces converted to Propane gas) S Use only the Type of gas approved for this furnace. See rating plate for approved gas type. ″ NPT plugged tapping, accessible for a test gauge connection,must be installed immediately upstream of the gas supply connection to furnace.
  • Page 34 7. Install a manual shut- -off valve external to furnace casing and tighten all joints securely. 8. If local codes allow the use of flexible gas appliance con- nectors, always use a new listed connector. Do not use a connector which has previously serviced an- other gas appliance.
  • Page 35 Drip Leg and Union, Union* should be outside the cabinet. Manual shut- off valve MUST be upstream of dripleg, union, and furnace. Use elbows and 3″ pipe nipple to connect valve to piping when using right side gas pipe entry.
  • Page 36 1050 1100 * When installing the 100,000 BTU furnace in downflow or horizontal positions, firing rate is reduced to 19,500 BTU/cell. Subtract 0.2” w.c from the manifold pressures listed in table above for the correct manifold pressure. Conversion: 1 in wc = 249 Pa Bold--- indicates factory orifice size.
  • Page 37: Electrical Wiring

    0.86 injury and/or loss of life. 0.82 0.78 1. The furnace and the equipment shut off valve must be dis- 0.74 connected from the gas supply piping system during any 0.70 pressure testing of that system at test pressures in excess of ″...
  • Page 38: Ductwork & Filter

    -wired continuous fan mode. Furnace Control The furnace control is preset at the factory with a fixed blower ON delay of 30 seconds in the heating mode. The blower OFF timing is preset at 140 seconds. If desired, the fan OFF delay can be reset to obtain the longest delay times while still maintaining comfort levels.
  • Page 39 Return air can not enter through rear of the furnace. When the furnace is located in an area near or adjacent to the living area, the system should be carefully designed with returns to minimize noise transmission through the return grille.
  • Page 40: Checks & Adjustments

    BEFORE installing or removing. This will allow the filter to clear the front raised edge of the furnace. Insert filter into side clips first and push filter back until it is fully engaged into back clip. When filter is in place, slide clips back into place midway on filter as shown in Fig.
  • Page 41: Main Burner Flame Check

    9. Replace the burner and blower compartment doors. Natural Gas Input Rating Check NOTE: The gas meter can be used to measure input to furnace. Rating is based on a natural gas BTU content of 1,000 BTU’s per cubic meter. Check with gas supplier for actual BTU content.
  • Page 42: Furnace Maintenance

    Hard Wired Continuous Fan Operation A terminal is provided on the furnace control board located in the circulating blower compartment for operation of the continuous fan option. This connection is intended for the low speed motor tap, and has a lower contact rating (8 amps) than the heat and cool taps.
  • Page 43 SEQUENCE OF OPERATION & DIAGNOSTICS Following is the normal operating sequence: Cooling (Y) Request: 24VAC signals applied to Y & G terminals of FCB (furnace control board) S Cool motor speed is energized after 5 second Cool Fan On Delay time.
  • Page 44 * Proper flame sense microamps: 0.7 microamps D.C. minimum, 2.0 --- 4.0 microamps nominal E2010 Bryant Heating & Cooling Systems D 7310 W. Morris St. D Indianapolis, IN 46231 Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

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