Cleveland KET-12-T Operator's Manual

Cleveland KET-12-T Operator's Manual

Electric table top kettles
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Operators Manual
MODELS:
Single Kettles
KET-3-T
KET-6-T
KET-12-T
KET-20-T*
Twin Kettles
TKET-3-T
TKET-6-T
TKET-12-T
*
Floor Type Leg Mount
Cleveland
Enodis
Installation, Operation & Service
Electric Table Top Kettles
1333 East 179th St., Cleveland, Ohio, U.S.A. 44110
Phone: (216) 481-4900 Fax: (216) 481-3782
Visit our web site at www.clevelandrange.com
SE95004 Rev. 8

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Summary of Contents for Cleveland KET-12-T

  • Page 1 KET-20-T* Twin Kettles TKET-3-T TKET-6-T TKET-12-T Floor Type Leg Mount ™ Cleveland Enodis Installation, Operation & Service 1333 East 179th St., Cleveland, Ohio, U.S.A. 44110 Phone: (216) 481-4900 Fax: (216) 481-3782 Visit our web site at www.clevelandrange.com SE95004 Rev. 8...
  • Page 2: Gas Appliances

    For your safety Keep clear of pressure relief discharge. Inspect unit daily for proper operation. Surfaces may be extremely hot! Use protective equipment. Do not lean on or place objects on kettle lip. Shut off power at main fuse disconnect prior to servicing.
  • Page 3: Installation

    Next, carefully cut open the shipping carton for easy removal of the kettle. Model # Back* Left Side Right Side KET-3-T 2 1/4” KET-6-T 2 3/4” KET-12-T 5 1/2” KET-20-T 8” TKET-3-T 6 5/8” TKET-6-T 7 1/8” TKET-12-T 9 7/8”...
  • Page 4: Wire Connection

    ASSEMBLY Table-Top Models (3, 6 & 12 gallon) 14.5" 1.25" 1.25" 1.25" KET-3-T KET-6-T 12.5" 10" KET-12-T 1.25" 18" 1.25 " TKET-3-T TKET-6-T 10" TKET-12-T 1.25 " Model # TKET-3-T 18" TKET-6-T 24" TKET-12-T 30" Base Mounting Diagram Table-top models (3, 6 & 12 gallon - single and twin) must be positioned on a firm, level stand, or existing counter top, and bolted in place.
  • Page 5: Installation Checks

    The sealed jacket of the electric kettle is precharged with the correct amount of a water based formula, and therefore, no water connection is required to the kettle jacket. The kettle can be equipped with optional hot and/or cold water faucet, requiring 1/2"...
  • Page 6: Operating Instructions

    OPERATING INSTRUCTIONS General Parts Drawing ITEM # DESCRIPTION Tilting Handle Vacuum/Pressure Gauge Pressure Relief Valve (not shown) Low Water Indicator Light (Red) On-Off Switch/ Solid State Temperature Control Heat Indicator Light (Green) Marine Lock FUNCTION Used for tilting the kettle. Indicate steam pressure in PSI inside steam jacket as well as vacuum in inches of mercury.
  • Page 7: Operating The Kettle

    APPROXIMATE BOILING TIMES The accompanying chart shows approximate times required for electric kettles of various capacities to boil water. The ON/OFF Switch/Solid State Temperature Control must be set at “10” (Max.) throughout the heat-up period. Water will boil about 1/3 faster if the kettle is filled only to the outer steam jacket’s welded seam resulting in a...
  • Page 8: Cleaning Instructions

    CLEANING INSTRUCTIONS CAUTION SURFACES MAY BE EXTREMELY HOT! CARE AND CLEANING Cooking equipment must be cleaned regularly to maintain its fast, efficient cooking performance and to ensure its continued safe, reliable operation. The best time to clean is shortly after each use (allow unit to cool to a safe temperature).
  • Page 9: Stainless Steel Equipment Care And Cleaning

    STAINLESS STEEL EQUIPMENT CARE AND CLEANING (Suppied courtesy of Nafem. For more information visit their web site at www.nafem.org) Contrary to popular belief, stainless steels ARE susceptible to rusting. Corrosion on metals is everywhere. It is recognized quickly on iron and steel as unsightly yellow/orange rust.
  • Page 10: Marine Lock Testing Procedure

    MARINE LOCK Use a small nylon bristle brush to remove food and debris from pivot point. If lock is still sticking have maintenance disassemble and clean pieces individually and reassemble. Latch Shoulder Bolt MARINE LOCK TESTING PROCEDURE 1. Check that lock clears stop pin on side box without rubbing when kettle is tilted (Figure A).
  • Page 11: Service Parts

    SERVICE PARTS WARRANTY Our Company supports a worldwide network of Maintenance and Repair Centers. Contact your nearest Maintenance and Repair Centre for replacement parts, service, or information regarding the proper maintenance and repair of your cooking equipment In order to preserve the various agency safety certification (UL, NSF, ASME/Ntl. Bd., etc.), only factory- supplied replacement parts should be used.
  • Page 12 KETTLE BOTTOM & SIDE KE50556-1 KE54941-5 KE54941-31 KE52455 KE52456 KE52457 KE52459 KE00515 KE55069-5 FA11145 FA21007 KE000714-4 KE50429-5 Probe, Low Water ......... .1 Safety Valve, 50 PSI, 1/2"...
  • Page 13 Cord Connector ......... . .1 Not available for KET-20-T or Twin Kettles...
  • Page 14 CONSOLE COMPONENTS & MARINE LOCK...
  • Page 15 Hex Nut, 1/4-20 ..........1 / 2 (KET-3-T, KET-6-T, KET-12-T, KET-20-T) ....... .1 (TKET-3-T) .
  • Page 16 TILTING GEARBOX ASSEMBLY (12 gallon kettle only, prior to January 2002) 1.-16. KE02062-1 KE02060 KE50198 KE54739-2 KE54737 KE50306-2 KE50306-1 KE52192 KE52191 KE50426-3 KE50315 FA95005 KE54738-1 KE02059 KE02061 FA10485 FA20008 KE54729 FA11146 KE54750-2 KE54732 KE54656-4 KE02004-3 KE54732 SK50403-2 NOTE: Item #14 to be tack welded flush outside in the gearbox housing (item #1).
  • Page 17 TILTING GEARBOX ASSEMBLY (3, 6, 12 & 20 gallon kettles, after January 2002) KE54738-3 KE51738 KE50315 FA95005 KE51891 KE52193-1 KE52192 KE52191 FA30088 FA95008 FA19177 FA20047 KE54927 14 . KE00151-2 15A. KE50306-2 15B. KE50375 KE02057-1 KE50245 FA95083 FA19500-4 KE55431 KE55432 22A.
  • Page 19 COMPONENT PLATE, MODIFIED, TRICKLE FAUCET (for KET-12-T only) MOVE TERMINAL BLOCK AWAY FROM TIMER (DRILL & TAP NEW HOLES AS NECESSARY) NOTE: USE KE00224 TO MODIFY KE00224 KE50753-8 KE001057 USE TIE-WRAP AROUND TIMER & COMPONENT PLATE TO SECURE COMPONENT PLATE ASSEMBLY ........1 RELAY, DPDT 12 VDC, REPLACES KE50753-7 .
  • Page 20 PLUMBING, TRICKLE FAUCET (for KET-12-T only) KE601160 KE601045 FI05025 KE601046 KE601047 KE54834-5 KE54834-15 FI00062 KE601049 FI05199-6 FI05198-4 KE601050 KE601052 FI00178 FI00596 KE54353 FI00356 FI00629-36 FI00179 SD50098 SEE TYP. DETAIL 'A' INSTALL VALVE WITH ARROW ON ITS LABEL TOWARDS SPOUT NIPPLE; 1/4 NPT X 7/8 BRASS ......... .1 AUTO BALANCING VALVE .
  • Page 21: Electrical Panel

    ELECTRICAL PANEL KE54761 SK50055-1 SK50054-2 SK50054-1 KE50753-7 KE50749-2 KE50750-2 KE51139-1 KE52936-1 KE53838-21 KE00458 KE51225 KE51226 KE50343-1 ELECTRICAL PANEL Terminal Block Mounting Strip ....... 1 / 2 Terminal Block .
  • Page 22: Inspection And Maintenance Check List

    PRESSURE GAUGE IS SHOWING ZERO OR LESS PRESSURE PRIOR TO REMOVING ANY FITTINGS. Cleveland Range equipment requires little preventative maintenance. We do however provide the following chart as a guideline for inspection and maintenance to keep your unit functioning at 100%.
  • Page 23 BEARING LUBRICATING PROCEDURE 1. Remove console cover. 2. Loosen two Allen screws on locking ring. 3. Pull locking ring to center of trunnion. 4. Pull kettle two inches away from console and rest on support block. 5. Clean newly exposed sections of trunnion. 6.
  • Page 24: Calibrating Procedure

    CALIBRATING PROCEDURE Insure the unit has a vacuum before you begin calibrating procedures. If unit requires venting refer to KETTLE VENTING INSTRUCTIONS. Set On-Off Switch/Temperature Control to "10" (Max.). Allow the unit to cycle twice. Check temperature of the inner kettle surface with a digital surface thermometer.
  • Page 25: Reservoir Fill Procedures

    Ensure that the red "low water" light is on when the kettle is upright. On tilting kettles, it is normal for the red light to come on when the kettle is in a tilted position, as the elements are not submerged in water at this point.
  • Page 26: Vacuum Leak Test Procedure

    VACUUM LEAK TEST PROCEDURE If the kettle will not hold vacuum, test for leaks at: A. Water Level Probe (remove bottom cover). B. Pressure Relief Valve. C. Pressure Gauge. 1. Heat kettle until unit cycles off. 2. Shut off power to the kettle at the fused disconnect switch.
  • Page 27 SERIOUS BURNS. KEEP FACE, HANDS AND BODY CLEAR OF DISCHARGE. FLUSHING PROCEDURE WARNING: The fused disconnect switch must be off before removing the kettles bottom cover. Pull pressure relief valve ring open to insure vessel is not pressurized. Remove pressure relief valve.
  • Page 28: Diagnostic Guide

    This section contains servicing information intended for use by Authorized Service Personnel. NOTE 1: If Fault Isolation Procedure is required, be sure to start at step #1. NOTE 2: On table type kettles the entire control mounting panel may be removed from kettle control housing for easier troubleshooting and parts replacement.
  • Page 29 Measure continuity of ON/OFF switch/ temperature control. Is it operating properly? Unplug control box and measure the resistance across potentiometer. Is it approximately 0 ohms at maximum setting and 50,000 ohms at minimum? Remove edge connector from control box. While kettle is cold or thermistor is removed and allowed to cool, measure the resistance between edge connector’s pins #2 and #7.
  • Page 30 Remove kettle thermistor and allow to cool. Remove edge connector from control box. Test resistance across edge connector's pins #2 and #7. Is it approximately 100,000 ohms? Turn the potentiometer on the control box clockwise to increase the maximum operating temperature. Does the kettle now achieve maximum operating pressure of 30-35 psi in an empty kettle? C/ Problem: Kettle is overheating.
  • Page 31: Wiring Diagram

    WIRING DIAGRAM 3 Gallon Kettles 200-240v Single Phase Only 380-480v Single Phase Only...
  • Page 32 WIRING DIAGRAM 6-20 Gallon 200-240v 380-600v...

This manual is also suitable for:

Ket-20-tKet-3-tKet-6-tTket-12-tTket-3-tTket-6-t

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