Clarion DXZ838RMP Service Manual

Clarion DXZ838RMP Service Manual

Rds-eon fm/mw/lw radio cd/mp3/wma/combination with dvd/md/cd changer/dab/tv control
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SPECIFICATIONS
Radio section
Tuning system:
PLL synthesizer tuner
Receiving frequencies:
FM 87.5 to 108MHz
MW 531 to 1602kHz
LW 153 to 279kHz
CD player section
System:
Compact disc digital audio
system
Frequency response:
5Hz to 20kHz(+1/-1dB)
Signal to noise ratio:
100dB(1kHz) IHF-A
Dynamic range:
95dB(1kHz)
Harmonic distortion:
0.01%
General
Output power:
4x31W(DIN45324, +B=14.4V)
Power supply voltage:
14.4V DC(10.8 to 15.6V allowable),
negative ground
Power consumption:
Less than 15A
Speaker impedance:
4ohm(4ohm to 8ohm allowable)
Auto antenna rated current: 500mA or less
Weight:
Source unit
Remote control unit
30g(including battery)
Dimensions(mm):
Source unit
178(W)x50(H)x155(D)
Remote control unit
44(W)x110(H)x27(D)
Clarion Co., Ltd.
50 Kamitoda, Toda-shi, Saitama 335-8511 Japan
Service Dept.: 5-66 Azuma, Kitamoto-shi, Saitama 364-0007 Japan
Tel: +81-48-541-2335 / 2432 FAX: +81-48-541-2703
Service Manual
(0.05MHz steps)
(9kHz steps)
(3kHz steps)
1.6kg
RDS-EON FM/MW/LW Radio CD/MP3
/WMA/Combination with DVD/MD/CD
Changer/DAB/TV Control
Model
(PE-2565E-A )
NOTE
* We cannot supply PWB with component parts in principle. When a
circuit on PWB has failure, please repair it by component parts
base. Parts which are not mentioned in service manual are not
supplied.
* Only CDs and CD-ROMs having the
used in this unit.
Some CDs recorded in CD-R mode may not be usable. Even when
recorded in CD-RW mode, some CDs not be usable.
* Specifications and design are subject to change without notice for
further improvement.
COMPONENTS
PE-2565E-A
Source unit
Mounting bracket
DCP case
Escutcheon(OUT-ES)
Extension lead
Remote control unit
Battery(SUM-3)
Parts bag
Removal key
Rubber spacer
A-lead
Screw
-1-
Published by Service Dept.
298-6040-00 FEB. 2003 X
Printed in P.R.C.
or
mark can be
1
300-7742-00
1
335-6035-20
1
370-6038-00
1
854-6362-54
1
RCB-130-
700
1
1
331-2497-00
2
345-3653-20
1
850-6681-50
1
716-0726-01
1
D X Z 8 3 8 R M P

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Summary of Contents for Clarion DXZ838RMP

  • Page 1 Clarion Co., Ltd. Published by Service Dept. 50 Kamitoda, Toda-shi, Saitama 335-8511 Japan 298-6040-00 FEB. 2003 X Service Dept.: 5-66 Azuma, Kitamoto-shi, Saitama 364-0007 Japan Printed in P.R.C. Tel: +81-48-541-2335 / 2432 FAX: +81-48-541-2703 Service Manual RDS-EON FM/MW/LW Radio CD/MP3...
  • Page 2: To Engineers In Charge Of Repair Or Inspecti- On Of Our Products

    9-1.Laser diode To engineers in charge of repair or inspecti- The laser diode terminals are shorted for transportation in on of our products. order to prevent electrostatic damage. After replacement, open the shorted circuit. When removing Before repair or inspection, make sure to follow the inst- the pickup from the mechanism, short the terminals by sold- ructions so that customers and Engineers in charge of ering them to prevent this damage.
  • Page 3: Troubleshooting

    For models 1992 and later For models up to 1991 Insulation tape Blue/White Blue/White Yellwo Yellwo Yellwo Yellwo Yellwo Remote turn-on Insulate the terminal Figure 1 *Never let the terminals make contact with the metal 2. When the car stereo is installed in 1998 and later Volkswagen plate parts of the car.
  • Page 4 EXPLANATION OF IC: 052-3385-00 M30626MHP-5Y2GP Main System controller 1.Terminal Description pin 1 : NU : - : Not in use. interface-receiver. pin 2 : TIME BASE : IN : Time base pulse input. pin 57 : DIG RESET : O : The reset pulse output. pin 3 : REMOCON : IN : Remote controller signal input terminal.
  • Page 5 BLOCK DIAGRAM D X Z 8 3 8 R MP...
  • Page 6: Exploded View

    EXPLODED VIEW PARTS LIST: DCP section PART NO. DESCRIPTION Q'TY PART NO. DESCRIPTION Q'TY DCP ASSY 1-31 347-6980-00 DOUBLE FACE DCP-423-700 373-1001-03 DIAL CVR 1-32 347-6978-00 DOUBLE FACE 371-5736-04 FACE PANEL 1-33 347-6988-00 DOUBLE FACE 370-6030-01 ESCUTCHEON 1-34 347-6976-00 SHADE 380-5553-00 KNOB 1-35 345-5308-00 CUSHION...
  • Page 7 Inner-Escutcheon section Grease application Note)Grease uses FLOIL G-31SB. PART NO. DESCRIPTION Q'TY PART NO. DESCRIPTION Q'TY 716-1715-02 SCREW(M2) 347-6527-00 CUSHION 074-1278-01 OUTLET SOCKET 750-3457-00 SPRING 347-6528-00 INSULATOR 291-0102-00 STICKER 039-1862-00 PWB 345-8701-00 CUSHION (WITHOUT COMPONENT) 345-8265-00 CUSHION 331-3115-00 DCP HOLDER 346-0150-02 LEATHER SHEET 335-6903-00 ARM COVER 716-0872-00 PAD SCREW(M1.7x5)
  • Page 8 Main section PART NO. DESCRIPTION Q'TY PART NO. DESCRIPTION Q'TY 347-7018-00 INSULATOR 313-1651-21 HEAT SINK 335-0833-01 LEAD HOLDER 313-1715-20 HEAT SINK 074-1106-12 OUTLET SOCKET 313-1845-00 HEAT SINK 880-2090C TUNER 313-1844-00 HEAT SINK 076-0313-02 PLUG 013-7106-00 DETECTOR SWITCH 331-2869-00 SHIELD CASE 331-3378-00 SW-HOLDER 013-5102-00 SLIDE SWITCH 331-2255-20 IC HOLDER...
  • Page 9: Electrical Parts List

    PART NO. DESCRIPTION Q'TY PART NO. DESCRIPTION Q'TY 013-7206-50 DETECTOR SWITCH 347-5918-00 INSULATOR 074-1138-70 OUTLET SOCKET 716-0717-10 SCREW 347-6215-00 SPACER FILM 731-3006-80 TAPTIGHT(M3x6) 286-6176-00 SETPLATE 714-2603-80 MECHINE SCREW(M2.6x3) 290-7672-00 LABEL 816-2626-50 FLAT CABLE 304-0460-01 LOWER CVR 780-2005-00 SCREW(M2x5) 303-0472-00 UPPER CVR 331-2744-00 STOPPER 331-3581-00 MECH BRKT 347-6245-00 FILM...
  • Page 10 REF No. PART No. DESCRIPTION REF No. PART No. DESCRIPTION REF No. PART No. DESCRIPTION C 354 168-1042-78 25V 0.1uF C 802 166-8211-50 50V 820pF IC 101 051-2051-00 LA47506 C 356 168-1042-78 25V 0.1uF C 803 166-6811-50 50V 680pF IC 220 051-3201-90 AN77L06 C 357 042-0416-54 16V 10uF TAN...
  • Page 11 REF No. PART No. DESCRIPTION REF No. PART No. DESCRIPTION REF No. PART No. DESCRIPTION 198-0669-00 2SK669 R 25 119-1521-15 1/16W 1.5Kohm R 302 119-2231-15 1/16W 22Kohm Q 200 125-0002-96 RN2406 R 26 119-1031-15 1/16W 10Kohm R 303 119-2231-15 1/16W 22Kohm Q 201 102-3420-00 2SC3420 R 27...
  • Page 12 REF No. PART No. DESCRIPTION REF No. PART No. DESCRIPTION REF No. PART No. DESCRIPTION R 416 119-1021-15 1/16W 1Kohm R 483 119-8221-15 1/16W 8.2Kohm R 659 119-1011-15 1/16W 100ohm R 417 119-1021-15 1/16W 1Kohm R 484 119-1021-15 1/16W 1Kohm R 660 119-4721-15 1/16W 4.7Kohm R 418...
  • Page 13 Switch PWB (B3) section REF No. PART No. DESCRIPTION REF No. PART No. DESCRIPTION REF No. PART No. DESCRIPTION C 701 168-1042-78 25V 0.1µF Q 705 192-2712-00 TRANSISTOR R 748 119-1011-15 1/16W 100ohm C 702 168-1042-78 25V 0.1µF Q 706 192-2712-00 TRANSISTOR R 749 119-1011-15 1/16W 100ohm...
  • Page 14: Block Diagram

    EXPLANATION OF IC pin 48 : NU : - : Not in use. pin 49 : NU : - : Not in use. CD mechanism section 929-0240-81 pin 50 : SBCK : O : CD DSP SBCK. pin 51 : SUBC : IN : CD DSP SUBC.
  • Page 15 EXPLODED VIEW PARTS LIST: CD mechanism section 929-0240-81 J1 G12 G7 G10 6869 50 53 A7 G3 D X Z 8 3 8 R MP -15 -...
  • Page 16 PART NO. DESCRIPTION Q'TY PART NO. DESCRIPTION Q'TY 966-0595-25 DRIVE PLATE ASSY 621-0620-20 THREAD GEAR A 969-0065-90 PICK UP UNIT 621-0621-20 THREAD GEAR B 039-1944-21 LED PWB 621-0622-21 ROLLER SLEEVE (WITHOUT COMPONENT) 621-0623-22 LS-HOLDER 039-2290-00 CD PWB 621-0624-22 GUIDE RAIL (WITHOUT COMPONENT) 621-0708-20 CLAMPER RING SMA-182-100 MOTO ASSY(SPINDLE)
  • Page 17 ELECTRICAL PARTS LIST CD mechanism(B4) section 929-0240-81 REF No. PART No. DESCRIPTION REF No. PART No. DESCRIPTION REF No. PART No. DESCRIPTION 168-4732-78 0.047uF 168-1045-56 0.1uF 125-0002-92 RN2402TE85L 046-3922-58 3900pF 168-1045-56 0.1uF 125-2004-92 RN1402TE85L 046-3332-78 0.033uF 046-1032-78 0.01uF 131-1188-50 2SB1188 045-2201-50 22pF 168-1045-56 0.1uF 190-1586-50 2SA1586...
  • Page 18: Printed Wiring Board

    PRINTED WIRING BOARD: CD mechanism section 929-0240-81 LED PWB (B5)-B CD PWB (B4) LED PWB (B5)-A D X Z 8 3 8 R MP -18-...
  • Page 19 PRINTED WIRING BOARD: Switch PWB (B3) section Sub PWB (B2) section/Switch PWB (B3) section Sub PWB (B2) section TO P501 OF Main PWB Page 22 Q 7 0 3 Q 5 0 1 Q 5 0 2 Q 5 0 3 Q 5 0 5 Q 5 0 6 Q 5 0 4...
  • Page 20: Circuit Diagram

    CIRCUIT DIAGRAM: Sub PWB (B2) section R MP D X Z 8 3 8 -20-...
  • Page 21 CIRCUIT DIAGRAM: Switch PWB (B3) section TO J602 OF Main PWB Page 23 D X Z 8 3 8 R MP -21-...
  • Page 22 PRINTED WIRING BOARD: CE-NET LINE RESERVE Main PWB (B1) LEFT AUX-IN RIGHT 855-5480-50 LEFT FRONT RIGHT J601 EXT-A (-) LEFT REAR EXT-A (+) RIGHT 855-5424-50 L-CH(+) LEFT BUS 14V NON-FADER RIGHT Q 2 0 1 BL 1 9 10 Q 2 0 2 I C 8 0 1 I C 8 0 2 I C 4 0 6...
  • Page 23 CIRCUIT DIAGRAM: Main PWB (B1) section 1/4 *REF No. with "r(small letter)" like "r232" means a jumper wire. TO J3 OF CD MECHANISM (B4) Page28 TO P701 OF SW PWB (B3) Section Page 21 D X Z 8 3 8 R MP -23-...
  • Page 24 CIRCUIT DIAGRAM: Main PWB (B1) section 2/4 *REF No. with "r(small letter)" like "r32" means a jumper wire. D X Z 8 3 8 R MP -24-...
  • Page 25 CIRCUIT DIAGRAM: Main PWB (B1) section 3/4 *REF No. with "r(small letter)" like "r367" means a jumper wire. D X Z 8 3 8 R MP -25-...
  • Page 26 CIRCUIT DIAGRAM: Main PWB (B1) section 4/4 *REF No. with "r(small letter)" like "r474" means a jumper wire. TO P500 OF SUB TO P501 OF SUB PWB (B2) Page 20 PWB (B2) Page 20 D X Z 8 3 8 R MP -26-...
  • Page 27 CIRCUIT DIAGRAM: CD PWB(B4) section 1/2 816-2624-50 FLAT WIRE LED PWB (B5)-B Q101 Q102 PS1192H PS1192H TR-A TR-B S101 S102 J101 D102 D101 AN1105W-RR AN1105W-RR LED PWB (B5)-A TO PICK UP UNIT D X Z 8 3 8 R MP -2 - 7...
  • Page 28 CIRCUIT DIAGRAM: CD PWB(B4) section 2/2 TO J603 OF Main PWB Page 23 TO 27 PAGE CD PWB SECTION1/2 D X Z 8 3 8 R MP -2 - 8...

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