Related Manuals for Dukane IQ Explorer 3
Summary of Contents for Dukane IQ Explorer 3
- Page 1 IQ Explorer 3 QUICK START GUIDE www.dukane.com ussales@dukane.com Globe-Am ENVELOPE...
- Page 2 The information contained in this manual is distributed on an “As is” basis, without warranty. While every precaution has been taken in the preparation of this manual, Dukane shall not have any liability to any person or entity with respect to any liability, loss, or damage caused or alleged to be caused directly or indirectly by the instructions contained in this manual, or by the hardware products described herein.
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Page 3: Table Of Contents
Getting Started Using IQ Explorer 3 . . . . . . . . . . . . . . . . . -
Page 4: Section 1 - Introduction
SECTION Introduction IQ Explorer 3 QUICK START GUIDE... -
Page 5: Press System Overview
General User Information This Quick Start Guide provides information to set up and operate Dukane’s HMI and IQ Explorer 3 software. Please read it before using the system to become familiar with the equipment to ensure correct and safe operation. -
Page 6: Ac Power Requirements
• F1 Help command - Instantly displays explanation of function. IQ Explorer 3 User Interface - It is a peripheral device. Operation is independent of the generator, and removal or • malfunction of the IQ Explorer 3 does not affect machine functionality. -
Page 7: Section 2 - Cable Connections
SECTION Cable Connections IQ Explorer 3 QUICK START GUIDE... -
Page 8: Hmi Cable Connections
HMI Cable Connections AC POWER CONNECTION ETHERNET PORTS HMI POWER SWITCH Figure 1-1 HMI Connections IQ Explorer 3 QUICK START GUIDE... -
Page 9: System Cable Connections
Remove AC power cords from their receptacles. DO NOT operate the generator unless the ultrasound coaxial cable is connected, and the transducer is installed in the thruster. Otherwise, an overload condition could occur, with possible damage to the generator. IQ Explorer 3 QUICK START GUIDE... - Page 10 Press Power Cord (line voltage: 90-240 VAC, 50/60 Hz, 10 A) Generator Power Cord (line voltage depends on generator model) HMI Power Cord (line voltage: 90-240 VAC, 50/60 Hz, 10 A) Automation I/O (optional) Table 1-1 Cable Connections IQ Explorer 3 QUICK START GUIDE...
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Page 11: Section 3 - Operation
SECTION Operation IQ Explorer 3 QUICK START GUIDE... -
Page 12: Getting Started Using Iq Explorer 3
Getting Started Using IQ Explorer 3 STEP 1 - Getting Started Ensure that a proper connection of the IQ Explorer 3 software and the servo press has been made. See Figure 3-1 below. Name of the connected welder. Names of active welders in the network appear when Show Welders tab is clicked. - Page 13 Next, enter the Max Trigger Time. This provides a measure of safety insuring the welder will terminate if the welder never achieves the programmed trigger force as shown in Figure 3-4. Figure 3-4 Trigger Force Settings IQ Explorer 3 QUICK START GUIDE...
- Page 14 Current Position box. Once you are at the desired position, press Set to program that distance. Select Exit, and follow instructions to home the machine. Figure 3-6 Teach Sensing Start Position IQ Explorer 3 QUICK START GUIDE...
- Page 15 The purpose of the secondary method is to end the weld phase if the selected method parameter value is reached. If Disabled is chosen, there would be no secondary weld method. Figure 3-8 Secondary Weld Method IQ Explorer 3 QUICK START GUIDE...
- Page 16 Enable Melt Detect™ This patented feature is found only on Dukane's servo press systems. If the feature is selected, the system will stop motion once the desired Trigger Force is achieved. The ultrasound will be initiated at this moment. Once the programmed Melt-Detect™...
- Page 17 Distance, Speed, and Max Time. The Max Time parameter is used to terminate the machine cycle if the dynamic hold distance is not reached within the allowable time window. See Figure 3-12 below. Figure 3-12 Dynamic Hold Methods IQ Explorer 3 QUICK START GUIDE...
- Page 18 Once the process settings are fully developed for the application, the Process Limits can be set to Suspect and/or Bad to identify part assemblies of inferior weld quality. Process Limits Tab Figure 3-14 Process Limits Tab IQ Explorer 3 QUICK START GUIDE...
- Page 19 View the results at the Cycle Data tab to insure all parameters have been achieved. See the example shown below in Figure 3-15. Detailed performance graphs for select parameters may also be reviewed by selecting the Graph tab. Cycle Data Tab Figure 3-15 Cycle Data Tab IQ Explorer 3 QUICK START GUIDE...
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Page 20: Regulatory Agency Compliance
The rating is IP2X, in compliance with finger-safe industry standards. The Infinity™ generator complies with these standards as verified by TÜV Rheinland. Tested to Underwriters Laboratories: UL 61010–1, IEC 61010-1 CAN/CSA National Standards of Canada: CAN/CSA C22.2 No. 61010–1–12 IQ Explorer 3 QUICK START GUIDE... -
Page 21: Contacting Dukane
Contacting Dukane Identify Equipment When contacting Dukane about a service–related problem, be prepared to give the following information: • Model number, line voltage and serial number. • Alarm/Fault indicators from the display. Software version (Press INFO. With selection indicators at System Information, press ENTER to get this data). -
Page 22: Dukane Iso Certification
Dukane chose to become ISO certified in order to demonstrate to our customers our continuing commitment to being a quality vendor. By passing its audit, Dukane can assure you that we have in place a well–defined and systematic approach to quality design, manufacturing, delivery and service. - Page 23 Please refer to our website at: www.dukane.com/contact-us to locate your local representative.