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Installation and Operations Manual for
VIPER ATV/UTV Winch Series
VIPER CLASSIC
VIPER MAX
VIPER ELITE
E
X3000/EX3500/EX4000/EX4500/EX5000/SE4000/SE4500/SE5000
Item#
1
Drum
Motor
2
Drum BushlnQ
3
X-
Seal
4
Drive Shaft
5
SorinQ
6
Drum Assembl v
7
X-
Seal
6
Drive Shaft
9
Wire
Protector
10
Tle Rod
11
Orum
Gear
0-
12
Rina, Seal
13
Carrier
3
14
Carrier
2
15
Gear
16
Carrier Assemblv StaQe 1
17
Clutch End
Assembly
16
Bolts MB
19
Motor
20
Bars Bolts MB
21
Bottom Bolts MS
22
Nuts MS
23
Clulch End
24
Abnormal Sun Gear
1
25
Abnormal Block
26
Twist
27
Brake Disc
26
2 9
Seal
X -
30
crutch Pins
0-
31
Seal
32
Aluminum End Cover
33
Screws
34
Clutch Stents
35
Freesoool Knob
36
Freespool Dial Retention Rin a
Replacement Parts
EX201
1
EX202
2
EX203
1
EX204
1
EX205
1
EX206
1
EX207
1
EX206
1
EX209
1
EX210
2
EX211
1
EX212
1
EX213
1
1
EX214
EX215
1
EX216
1
EX217
1
EX218
4
EX219
1
EX220
4
EX221
4
EX222
2
EX223
1
1
EX224
EX225
1
EX226
1
EX227
1
EX228
EX229
2
EX230
2
EX231
1
1
EX232
EX233
6
EX234
1
EX235
1
EX236
1
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Summary of Contents for Viper Classic Series
- Page 1 Installation and Operations Manual for VIPER ATV/UTV Winch Series VIPER CLASSIC Replacement Parts X3000/EX3500/EX4000/EX4500/EX5000/SE4000/SE4500/SE5000 VIPER MAX Item# Drum Motor EX201 VIPER ELITE Drum BushlnQ EX202 EX203 Seal EX204 Drive Shaft EX205 SorinQ EX206 Drum Assembl v Seal EX207 Drive Shaft...
- Page 2 Thank you for your purchase of the VIPER WINCH from Our winches MotoAiliance. are sold by dealers around the world and are known for premium performance at prices people can afford. I. WINCH FEATURES Which VIPER WINCH is right for you?
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Page 3: Safety Precautions
& & matoal/iance matoalliance II. SAFETY PRECAUTIONS As operator of this product, the responsibility for safe operation ultimately lies with you. It is important that you read and understand all the safety precautions and operating instructions prior to installing and operating your winch. Failure to understand the proper operation of this product can result in serious injury and/or property damage. -
Page 4: Troubleshooting
*Installing the rubber line stopper on your cable. 3. P battery connection. Keep winch within distance 8. If your kit came with the rubber line stopper (standard on VIPER MAX and VIPER Poor ground. allowed by lead wires. Check battery terminals for Damaged motor. - Page 5 5. Do not operate under the influence of drugs, alcohol, or medication. c. use only a hawse fairlead as a roller fairlead can significantly damage the Do not connect the winch to either 11 OV AC h o use current or 220V as winch rope d.
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Page 6: Warranty Information
WINCH PROCESS: If you believe your winch is defective, we may ask you to Mount corded remote, if you have a VIPER MAX according to the diagram in send it in for evaluation or send digital pictures of the are in question. Your winch figure 3a. - Page 7 4. Your motor and gears are fully sealed and submersible for all VIPER winches. **Please contact us directly if you need installation assistance. However, mud, sand, silt, and water are HIGHLY CORROSIVE and can degrade the seals and lubrications systems if the winch is not carefully cleaned and dried after each use.
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Page 8: Winch Operation
5 or 6. FREEWHEEL MUST BE ENGAGED before winching. Never Tob1:1ttoryposltlvo. To winch nogotlve. (RodPo:it) (YollowPOGl) attempt to free or engage the knob while the drum is turning. VIPER CLASSIC/MAX FIGURE THREE. FIGURE FOUR. Contactor Wiring for EX3000/EX3500/EX4000/ Contactor Wiring for MX3500/MX4000/ EX4500/EX5000/SE4000/SE4500/SE5000...