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Hyundai GR8 Technical Service Bulletin

Hyundai GR8 Technical Service Bulletin

Battery tester/diagnostic charger

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Technical Service Bulletin
SUBJECT:
This TSB supersedes TSB 14-EE-002 to include additional information in the "Important
section" and "Service Procedure section".
Description: This bulletin describes operation of the GR8 for battery related repair work. The GR8 is
a state of the art tool that checks battery health and then performs a reliable intelligent safe charge,
which can quickly restore some batteries to good condition. For example, a battery may be fully
revived within 1.5 hours if it has not been in a discharged state for an extended period of time.
IMPORTANT
 GR8 Battery Test clamps or Charger clamps must be connected directly onto the
battery posts. Do not connect to the jumper terminals in the engine compartment.
 The correct battery type selection, either "Flooded" or "AGM", must be selected
during GR8 Battery Testing and Charging to ensure correct results.
 Charging with an incorrect battery type selection may damage and shorten the life
of the battery.
 Always check the battery specification label affixed on top of the battery before
working on the battery and be sure to select the appropriate battery type.
 Always enter the "SAE CCA" and RC value printed on the battery specification label
for the GR8 battery CCA and RC rating.
 The replacement battery must be the same type of battery originally installed from
the factory.
Hyundai Factory Installed and Replacement Battery Information can be found at:
Hyundai Flash Drive - P/N Reference Materials
Circulate To: General Manager, Service Manager, Parts Manager, Warranty Manager, Service
Advisors, Technicians, Body Shop Manager, Fleet Repair
GR8 BATTERY TESTER/DIAGNOSTIC CHARGER
TOOL AND BATTERY WARRANTY POLICY
GROUP
ENGINE
ELECTRICAL
DATE
AUGUST 2018
NUMBER
18-EE-003
MODEL(S)
ALL MODELS

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Summary of Contents for Hyundai GR8

  • Page 1 This TSB supersedes TSB 14-EE-002 to include additional information in the “Important section” and “Service Procedure section”. Description: This bulletin describes operation of the GR8 for battery related repair work. The GR8 is a state of the art tool that checks battery health and then performs a reliable intelligent safe charge, which can quickly restore some batteries to good condition.
  • Page 2 Diagnostic Charge that will determine whether the battery is able to be brought to a “Good Battery” condition by a full GR8 charge. If the initial diagnostic charge test finds that the charge will not revive the battery, it will usually indicate “Replace Battery” within 20 minutes on average.
  • Page 3 SUBJECT: GR8 Battery Tester/Charger Assembly: GR8 Battery Tester Unit: Performs battery testing and initial control of the diagnostic charger. Tester can be used independent of the charger unit after a battery charge is in process. The cable from the base may be disconnected and wireless communication exists to the Charger unit. The cable should be reconnected when docked on the charger.
  • Page 4 First step – Battery Test (always the initial test): Press the power button on the GR8 if the Battery Tester unit is docked on the Charger unit. You should hear the Charger unit’s fan come on and the Tester unit’s display will light up.
  • Page 5 GR8 DIAGNOSTIC TESTER/CHARGER TOOL AND BATTERY WARRANTY POLICY SUBJECT: Select vehicle type Select either FLOODED or AGM type Enter SAE CCA rating of battery Enter RC rating of battery Follow instruction and select NEXT Testing is in progress Enter Repair Order number Test Result.
  • Page 6 GR8 DIAGNOSTIC TESTER/CHARGER TOOL AND BATTERY WARRANTY POLICY SUBJECT: Follow the directions in this table based on the result of the Battery Test (first column). PRINT results of Battery Test and then after Diagnostic Charge: GR8 Battery Test/Charge Repair Procedure and Warranty Policy...
  • Page 7 Connect only the Charger unit’s large clamp set to the vehicle’s battery making sure that the black clamp is connected to the battery negative “-“ terminal and the red clamp is connected to the battery positive “+” terminal. GR8 display will warn if you have connected it backwards.
  • Page 8 GR8 DIAGNOSTIC TESTER/CHARGER TOOL AND BATTERY WARRANTY POLICY SUBJECT: The GR8 will show the following screens when “Replace Battery” results after a Diagnostic Charge attempt: Charge NG – Replace Battery Charge Status Screen Enter R.O. number NOTICE If the Diagnostic Charge resulted in “Replace Battery”, claim the Op Code 37110A00 for the battery charge attempt and Op Code 37110R00 for “Replace...
  • Page 9 GR8 DIAGNOSTIC TESTER/CHARGER TOOL AND BATTERY WARRANTY POLICY SUBJECT: NOTICE Printout(s) that must be attached to the Repair Order based on the Battery Test result and Diagnostic Charge result are shown below. Also listed are the warranty claim types. Printout #A...
  • Page 10 GR8 DIAGNOSTIC TESTER/CHARGER TOOL AND BATTERY WARRANTY POLICY SUBJECT: Warranty Claim Information: NATURE/ GR8 RESULTS OP CODE OPERATION OP TIME CAUSAL P/N CAUSE Battery Test = “REPLACE BATTERY” REPLACE 37110R00 (Per LTS) BATTERY (Ex: Printout #A) Battery Test = “CHARGE & RETEST”...