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November, 24 2003
First issued 1/03
Initial D & Initial D2
Screws come loose on the stop mechanism of the Steering Assy.
Problem:
This causes the shaft to rotate unchecked (Steering Wheel will
rotate farther than designed) and can cause damage to other parts
of the assembly. Also, Steering Wheel hub may become damaged
if the M12 nut that secures it comes loose.
Using the attached instructions, remove the 2ea Allen Bolts, clean
Solution:
and reinstall using Blue Loctite (242) on the threads. Tighten the
screws. As a precaution, it is recommended to use Loctite on all
screws during reassembly. When the Wheel is re-assembled, be
sure to tighten the M12 Nut to 88 foot pounds (lbf/ft squared).
Torque wrench is advised, and Loctite (242) is to be used.
If you have any questions or need further assistance, contact your Authorized Sega
Distributor or Sega Technical Services at (415) 701-6580 M-F 7:30am to 4:00pm PST.
Field Service Bulletin
All Models
Be certain to secure
these screws with
Loctite 242
Top View of Assembly
Screws are beneeth this
plate.
[P 1/6]
137
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Related Manuals for Sega Initial D
Summary of Contents for Sega Initial D
- Page 1 Top View of Assembly these screws with Screws are beneeth this Loctite 242 plate. If you have any questions or need further assistance, contact your Authorized Sega Distributor or Sega Technical Services at (415) 701-6580 M-F 7:30am to 4:00pm PST.
- Page 2 Control Panel removal and dissassembly. [P 2/6] A 5 mm allen wrench is required for the following procedure. Turn off the power. Remove the 6 allen screws from the Control Panel. ALLEN SCREW (total 6), black Unplug the 5 connectors and remove the Control Panel.
- Page 3 [P 3/6] IMPORTANT !!!!!! Use Blue Loctite (242) and remove the 3 screws located here with a 2.5 allen . secure M12 Steering wheel then remove the M12 nut securing the steering wheel to nut to 88 lbf/foot pounds the shaft with a 19mm socket. squared upon reassembly !!! Remove the Hardware from the control panel plate and separate the Steering Handle Assy...
- Page 4 TOOLS NEEDED: [P 4/6] SOCKET WRENCH 13mm SOCKET 10mm SOCKET 2mm Allen Wrench Remove these 4 13mm bolts to remove the stopper plate from the assembly. Remove these 4 10mm bolts Slide the front plate off the assembly and off the shaft. Then remove the belt from the two pullys of the motor and the shaft.
- Page 5 [P 5/6] These are the two bolts which require Loctite (242). Reassemble by following these instruc- tions in reverse having a care for the gold and black spacers. CENTERING AND SETTING THE VOLUME FOR THE STEERING ASSEMBLY: Be sure to center the shaft with the cam in the upwards position and the Stopper dangling downwards.
- Page 6 [P 6/6] Center the Steering Wheel. Loosen the 2 screws that secure the VR Bracket and move the VR Bracket off the shaft gears to adjust the angle and condition of the gear alignment. With an Ohm’s meter, measure between the pink and green wires on the 5kΩ pot to a measurement of 2500Ω.