Flywheel, Replacement - Volvo Penta TAMD61A Workshop Manual

Repair instructions
9
Use a narrow wood or plastic pin to remove the
thrust washers.
10
When all the main bearing caps have been torqued,
check the crankshaft end float. The end float, meas-
ured with a dial gauge, must be 0.16–0.40 mm.
11
Install the oil pump and injectors.
80

Flywheel, replacement

1
Remove the screws and lift the flywheel away.
Flywheel, inspection
Check the flywheel for cracks and other damage.
Also check that the gear ring is not worn or dam-
aged. Replace the flywheel and gear ring as neces-
sary.
2
Clean the mating surface of the crankshaft flange
against the flywheel.
3
Clean the mating surface of the flywheel against the
crankshaft flange.
4
Check that the flywheel location dowel in the crank-
shaft is in place and is undamaged.
5
Lift the flywheel into place and install the screws.
6
Torque the flywheel screws to 190 ± 10 Nm (19 ± 1.0
kpm).