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Related Manuals for Crest Audio ProJunior
Summary of Contents for Crest Audio ProJunior
- Page 1 Operator Manual Crest Healthcare Pro Junior (PJ) and Pro Junior (PJ W/R/D) Series Ultrasonic Washer Sales and Service: Crest Ultrasonics Corp. 18 Graphics Dr, Ewing, NJ 08628, USA. Phone: 609‐883‐4000. www.crest‐ultrasonics.com Crest Healthcare Pro R:1...
- Page 2 Important Notifications IMPORTANT: Read this entire manual before attempting to install, operate or perform any maintenance on your Ultrasonic Cleaning Systems. Ensure all appropriate personnel understand the contents of this manual This Operating Manual contains important information on proper use and maintenance of the Ultrasonic Cleaning System.
- Page 3 To help ensure operators are adequately trained in the safe use of the equipment, Crest recommends: – All personnel operating or maintaining the Ultrasonic Cleaning Systems are fully trained in equipment operation and safe use. – Personnel working with toxic chemicals and vapors (if applicable) have comprehensive instructions in the washing process, relevant health hazards and methods to detect the escape of toxic materials.
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Page 4: Table Of Contents
TABLE OF CONTENTS Section Number Description Page Safety Precautions ........................1-1 Symbols on Unit ............................. 1-4 Operating Instructions ........................2-1 Before Operating This Equipment ......................2-1 Operation ..............................2-2 2.2.1 Pro Cleaner Cycle, Pre-Wash through Final Spray Phases ............2-2 2.2.2 Pro Console Cycle, Pre-Wash through Final Rinsing/Drying Phases .......... - Page 5 LIST OF FIGURES Description Page Figure 2-1. PJ Cleaner Cycle, Start Cycle ....................2-3 Figure 2-2. PJ Cleaner Cycle, Start Cycle....................2-5 Figure 2-3. PJ Cycle, Rinsing/Drying Phase ................... 2-7 Figure 2-4. Pausing PJ Cleaning System Cycle ..................2-9 Figure 2-5.
- Page 6 LIST OF TABLES Table Title Page Table 1-1 Definition of Symbols on PJ Ultrasonic Cleaning System ............... 1-4 Table 2-1 PJ Cycles ............................2-9 Table 3-1 Pro Ultrasonic Cleaning Systems Troubleshooting Chart............... 3-2 Table 4-1 Recommended Cleaning Products ....................4-2 Table 4-2 Replacement Parts ..........................
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Page 7: Safety Precautions
SAFETY PRECAUTIONS The following Safety Precautions must be observed when operating or servicing this Ultrasonic Cleaning System. WARNING indicates the potential for personal injury and CAUTION indicates the potential for damage to equipment. For emphasis, certain Safety Precautions are repeated throughout the manual. It is important to review ALL Safety Precautions before operating or servicing the unit. - Page 8 WARNING – ELECTRIC SHOCK HAZARD: Allow instrument tray to fully drain prior to moving to next cleaning station. Excess water spillage may cause electrical shock and serious injury. Disconnect all utilities to unit before servicing. Do not service unit unless all utilities have been properly locked out.
- Page 9 CAUTION – POSSIBLE EQUIPMENT DAMAGE (CONT’D): Never scratch chamber walls. This can increase cavitation erosion. When choosing a detergent, select one with a low chloride content. Detergents with a high chloride content can be harmful to stainless steel. Repeated fuse burnouts indicate a short circuit or overload. Have a fully trained technician locate and correct situation.
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Page 10: Symbols On Unit
Symbols on Unit Table 1-1 is a key to the symbols appearing on the Ultrasonic Cleaning Systems. Table 1-1. Definition of Symbols on Ultrasonic Cleaning System Symbol Definition Unit to be Serviced by Trained Personnel Only Do Not Use Cleaning Liquids Classified as Flammable or Combustible in This Cleaning System Pinch Point;... - Page 11 Table 1-1. Definition of Symbols on Ultrasonic Cleaning System (Cont’d) Symbol Definition Location Label: Overload Lid Assist Handle Reminder Label: Maximum Work Load 35 Lbs Crest Healthcare Pro R:1 Safety Precautions Operator Manual...
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Page 12: Operating Instructions
OPERATING INSTRUCTIONS IMPORTANT: A listing of the Safety Precautions to be observed when operating or servicing this Ultrasonic Cleaning System can be found in 1. Do not operate or service equipment ECTION until you have become familiar with this information. Also, the instructions included in this section must be combined with safe instrument handling practices in accordance with the facility’s policies and procedures. -
Page 13: Operation
2.2 Operation The Ultrasonic Cleaning System uses ultrasonic energy to thoroughly wash removing tissue, blood other WARNING – PINCHING contaminants or dry laparoscopy and general surgical instruments HAZARD: Pinch point is prior to final disinfection and sterilization as required. Please refer created during lid articulation. - Page 14 MAIN POWER ON/OFF pushbutton. Place the materials / Carefully place tray on baskets on the loading elevator. cleaning tray Current Selected Cycle WASH/ Press WASH CYCLE SELECT Press RINSE <START> touch pad if different cycle than touch pad. shown is desired, proceed to Step 4 Figure 2-1. PJ Cycle, Start Cycle Crest Healthcare Pro R:1 Operating Instructions Operator Manual...
- Page 15 Desired Cycle Press touch Table 2-1 pad (see for Cycle Descriptions). EXIT Press touch pad to return to AUTO SCREEN. Selected Cycle Is Now Displayed on AUTO SCREEN <START> Press touch pad. When lid opens, remove tray. Figure 2-1. PJ Cycle, Start Cycle (Cont’d) Crest Healthcare Pro R:1 Operator Manual Operating Instructions...
- Page 16 2.2.2 PJ Cycle, Pre- Wash After initial Start-Up, use facility safe instrument handling practices to load Instrument Trays and process load as shown in through Final Rinsing/ Drying 2-2. IGURE Phases(for PJ W/R/D only) NOTE: For Cleaning System Cycle operation, note the following: 1) If Operator is running Cycles 4/5 and then chooses Cycle 1/2/3, Cleaning System automatically runs Cycle 6 flush and drain (unless REMAINING WASH STEP is at 0 and system has power drained).
- Page 17 Desired Cycle Press touch Table 2-1 pad (see for Cycle Descriptions). EXIT Press touch pad to return to AUTO SCREEN. <START> Press touch pad. When lid opens, remove tray. Figure 2-2. PJ W/R/D Cycle, Start Cycle (Cont’d) Crest Healthcare Pro R:1 Operator Manual Operating Instructions...
- Page 18 WARNING – ELECTRIC SHOCK HAZARD: Allow instrument tray to fully drain prior to moving to next cleaning station. Excess water spillage may cause electrical shock and serious injury. WARNING – BURN HAZARD: • Wear appropriate Personal Protective Equipment (PPE) whenever reaching into RINSE-DRY Chamber after a dry operation.
- Page 19 <START> Press touch pad. DRY CYCLE Press NOTE: Dryer timer does not start until Cleaning SELECT touch pad. System reaches 240°F (116°C). Control displays CYCLE SELECTION screen. Press touch pad of desired cycle (see Table 2-1.). EXIT Pressing touch pad returns user to AUTO SCREEN.
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Page 20: Pausing Cycle
Table 2-1. PJ W/R/D Cycles CYCLE DESCRIPTION 1. CYCLE 1: dV EndoWrist Validated da Vinci Cycle. 2. CYCLE 2: dV Accessories Validated da Vinci Cycle 3. CYCLE 3: Open Open Cycle that can be customized by Operator 4. CYCLE 4: Sonic Instrument (Standard) Preprogrammed Standard Instrument Cycle 5. -
Page 21: Aborting Cycle
2.2.4 Aborting Cycle While running a cycle in the PJ Ultrasonic Cleaning System, it may be necessary to end (abort) the cycle operation before scheduled completion because of a unit malfunction, wrong load, etc. Abort the cycle (see time during normal unit 2-5) -
Page 22: Troubleshooting
TROUBLESHOOTING IMPORTANT: A listing of the Safety Precautions to be observed when operating or servicing this Pro Ultrasonic Cleaning System can be found in S 1. Do not operate or service equipment ECTION until you have become familiar with this information. This section of the manual describes the types of PJ Ultrasonic WARNING –... - Page 23 Table 3-1. PJ Ultrasonic Cleaning Systems Troubleshooting Chart SITUATION/ALARM MESSAGE POSSIBLE CAUSE AND CORRECTION 1. LOW DETERGENT LEVEL ERROR. 1. Detergent bottle is near empty. Replace detergent bottle. 2. Detergent bottle pickup tube is not fully installed into detergent bottle. Properly install pickup tube. 3.
- Page 24 Table 3-1. PJ Ultrasonic Cleaning Systems Troubleshooting Chart (Cont’d) SITUATION/ALARM MESSAGE POSSIBLE CAUSE AND CORRECTION 9. WASH LID FAILED TO CLOSE. 1. Elevator is jammed or loaded incorrectly. Turn off power to unit and correct loading. 2. LID OPEN/ CLOSE TIME OUT TIMER is set for too short of time.
- Page 25 Table 3-1. PJ Ultrasonic Cleaning Systems Troubleshooting Chart (Cont’d) SITUATION/ALARM MESSAGE POSSIBLE CAUSE AND CORRECTION 16. Intermittent Sonic Operation. 1. Facility power is not maintaining correct voltage to Unit or fluctuating. Correct facility power. 2. Call CREST. * 17. Load Leaves Dryer Chamber Wet (Console Only). 1.
- Page 26 Table 3-1. PJ Ultrasonic Cleaning Systems Troubleshooting Chart (Cont’d) SITUATION/ALARM MESSAGE POSSIBLE CAUSE AND CORRECTION 23. No Power to Unit. Display is Off. 1. Main power button is OFF. Press white main power button to turn unit ON. 2. Unit front disconnect switch is in the OFF position. Turn main disconnect switch to the ON position.
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Page 27: Routine Maintenance
ROUTINE MAINTENANCE IMPORTANT: A listing of the Safety Precautions to be observed when operating or servicing this Pro Ultrasonic Cleaning Systems can be found in S 1. Do not operate or service equipment ECTION until you have become familiar with this information. 4.1 Before Performing Routine Maintenance WARNING –... -
Page 28: Cleaning Procedures
5. Annual maintenance is recommended to adjustments and replacement of worn parts performed by a qualified technician, to help ensure peak equipment performance and help avoid unscheduled downtime. Contact CREST for details. 6. Maintain a record of all maintenance procedures performed on this Pro Ultrasonic Cleaning System. -
Page 29: General
4.2.1 General Use the following materials to perform the cleaning procedures described in this section: WARNING – PINCHING HAZARD: Pinch point is • Several clean, dry, lint-free cloths. created during lid articulation. • Container of clean water. Keep hands clear when •... -
Page 30: Cleaning Touch Screen
Dryer Air Intake Damper Figure 4-1. Clean Dryer Air Intake (W/R/D only) 4.3 Cleaning Touch The PJ Cleaning System contains a color touch screen panel. Clean the color touch screen at regular intervals (at least once Screen a week) as follows: 1. - Page 31 Table 4-2. Replacement Parts RECOMMENDED DESCRIPTION PART NUMBER SPARES Filter Cartridge, Cold/ 2032087 Hot Water Fill Line Fuse, 2 Amp MDA 1007083 Fuse, 5 Amp MDA 1007020 Fuse, 10 Amp ABC 1007060 Fuse, 15 Amp MDA 1007020 Fuse, 25 Amp ABC 1007061 Fuse Holder 1007004...
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Page 32: Supplemental Information
SUPPLEMENTAL INFORMATION IMPORTANT: A listing of the Safety Precautions to be observed when operating or servicing this Pro Ultrasonic Cleaning Systems can be found in 1. Do not operate or service ECTION equipment until you have become familiar with this information. 5.1 Important User The information included in this section of the Operator Manual is Information... -
Page 33: General Description
Shipping Bracket and Hardware Shipping Bracket and Hardware PJ W/R/D Figure 5-1. Lid Counterweight Shipping Bracket and Hardware (Typical) ❑ Ensure all switches are properly installed, adjusted and connected. ❑ Ensure facility power meets requirements listed on nameplate located on front of unit (see 5.1.3.2, E ECTION LECTRICAL... - Page 34 NOTE: Electrical and plumbing services must be flexible or have a quick disconnect so PJ Cleaning Systems may be moved away from the wall for servicing. • Sonic Cleaner – 36 x 39 x 38.5 ± 2" 5.1.3.1 Overall Size (914 x 991 x 978 ±...
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Page 35: Special Additives Specifications
5.2 Special Additives Selection of chemical additives is open to Customer preference. To Specifications achieve optimal performance, selected chemical additives must meet as a minimum, the following specifications: WARNING – EXPLOSION ® NOTE: Intuitive Surgical recommends enzymatic cleaners and HAZARD: Use only water or automated washer disinfector cleaners with a neutral to mildly alkaline water-detergent mix in ... -
Page 36: Controls And Indicators
5.3 Controls and The PJ Cleaning Systems operational controls consist of three types: pushbutton, indicator light and color touch screen. Indicators The Pro Ultrasonic Cleaning Systems contain the following operator 5.3.1 Operator Controls and controls and indicators (see Figure 5-2): Indicators MAIN POWER ON/OFF: Use this lighted pushbutton to... -
Page 37: Control Touch Panel
Generator Power Switch Figure 5-4. Generator Power Switch (Typical) 5.3.3 Control Touch Panel The control touch panel directs all PJ Ultrasonic Cleaning System Unit functions. The following numeric list refers to the numbers presented in 5-5: IGURE ITEM DESCRIPTION Screen Name Status Bar Tank Name and Current Cycle... - Page 38 3. The block beside or under Tank Name (WASH/RINSE TANK or RINSE/DRY TANK) displays current chosen cycle. Cycle 4 for example. Alarm Display Area (duplication of #2). Displays time remaining in current phase. Displays how many Cycles can be processed with current system water.
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Page 39: Changing Cycle Parameters
Figure 5-6. Cycle Select Screen 5.3.4 Changing Cycle Cycle 1, 2, 4 and 6 settings are factory preset. All Cycles are Parameters password protected. Press MAIN1 touch pad (see Figure 5-5) and control displays Password Screen (see Figure 5-7). Figure 5-7. Password Screen Using touch screen, type correct password and press ENT. - Page 40 Figure 5-8. MAIN1 Screen – PJ and PJ W/R/D Units (Non-da Vinci Cycles) The following numeric list refers to the numbers presented in Figure 5-8: 1. Press AUTO CYCLE touch pad to order control to display Screen. YCLE Press INPUT/OUTPUT touch pad to order control to display NPUT Screen.
- Page 41 2. Press BACK TO MAIN 1 touch pad to order control to display Screen. CYCLE 1-3 TIME SETTING. Touch pad reserved for Crest Service Technicians use. Press MISCELLANEOUS touch pad to order control to display Screen (see 5-10). CREEN IGURE Press DISPLAY OFFLINE MODE touch pad to order control to display screen off.
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Page 42: Operating Instructions
5.4 Operating The PJ Ultrasonic Cleaning System uses ultrasonic energy to Instructions thoroughly wash by removing tissue, blood and other contaminants or W/R/D) laparoscopic general surgical instruments prior final disinfection sterilization required. Please refer to the latest Intuitive Surgical Reprocessing Instructions for detailed descriptions of instruments and accessories, designed for use with... - Page 43 Properly dispose of empty detergent bottle. Position new detergent bottle, remove and discard shipping cap. Install detergent injector suction tube assembly into detergent bottle. NOTE: Crest recommends Crest chemistries. Check Instrument Lubrication supply. If lubricant needs to be changed, proceed as follows: NOTE: Crest recommends...
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Page 44: Pro Ultrasonic Cleaning System Cycle
5.4.2 PJ Ultrasonic Using facility safe instrument handling practices, process load as follows: Cleaning System Cycle ® ® NOTE: When reprocessing Intuitive Surgical da Vinci instruments and da Vinci accessories, always refer to manufacturer’s Instructions WARNING – PINCHING for Use to ensure proper cleaning processes are being followed. HAZARD: Pinch point is 1. -
Page 45: Rinse/Dry Phase
Press 5.4.4 Rinse/Dry Phase If using a PJ W/R/D Unit, load may be dried as follows: NOTE: Dry Phase is only available on the W/R/D Units. Phase differs for three of the programmed cycles. This instruction follows the dV Endo Wrist Cycle. 1. -
Page 46: Port Flushing System
2) If Operator is running Cycles 1/2/3 and then chooses Cycle 4/5, Cleaning System drains chamber and Cycle 4/5 begins. 3) If Operator is running Cycles 4/5 and Cleaning System reaches Cycle count, if Operator selects another Cycle 4/5, Cleaning System drains chamber between Cycle selections. -
Page 47: Operation
5.5.2 Operation Prepare and process lumened surgical instruments as follows: Position Instrument Tray on tray elevator. Insert 10 Position Terminal Block (see Figure 5-11) into Terminal Block Retainer. Slide retainer over Instrument Tray rear wall. Attach Instrument Support to Instrument Tray front wall with tips or ends pointing down for drainage.