Related Manuals for Pfaff EcoDrive P40 ED
Summary of Contents for Pfaff EcoDrive P40 ED
- Page 1 Instruction Manual EcoDrive P40 Control panel BDF S3 This Instruction Manual is valid for drives from the following software version on: P40 ED # 1_040_14 P70 ED # 1_023_09 296-12-18 970/002 Betriebsanleitung engl. 08.08...
- Page 2 The reprinting, copying or translation of PFAFF Instruction Manuals, whether in whole or in part, is only permitted with our previous authorization and with written reference to the source. PFAFF Industrie Maschinen AG Hans-Geiger-Str. 12 D-67661 Kaiserslautern...
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Page 3: Table Of Contents
Index Contents ..................Page Safety ............................ 5 Directives ..........................5 General notes on safety ......................5 Safety and work symbols ....................... 6 Important notes for the user ....................6 Operating and technical staff ....................7 .05.01 Operating staff ........................7 .05.02 Technical staff ........................ - Page 4 Index Contents ..................Page .03.01 Error messages ........................30 .03.02 Description of the error messages ..................30 Input ............................ 32 Parameter input ........................32 .01.01 Example of how to enter the parameters ................32 .01.02 Selecting the user level ......................33 .01.03 List of parameters for control unit P40 ED ................
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Page 5: Safety
Safety Safety Directives This sewing machine drive was built in accordance with the European regulations stated in the Conformity and Manufacturer’s Declaration. In addition to this Instruction Manual, please also observe all generally accepted, statutory and other regulations and legal requirements – also those of the country of operation – and all valid environmental protection regulations! The applicable local regulations of the social in- surance society for occupational accidents or other supervisory organisations must also be strictly adhered to! -
Page 6: Safety And Work Symbols
The user must ensure that none of the safety devices are removed or put out of working order. ● The user must ensure that only authorized persons work on the sewing machine drive. For further information please contact your PFAFF agency. -
Page 7: Operating And Technical Staff
Safety Operating and technical staff Operating staff .05.01 Operating staff are the persons responsible for setting up, operating and cleaning the machi- ne and for eliminating any malfunctions in the sewing area. The operating staff is obliged to observe the following points: ●... -
Page 8: Notes On Danger
Safety Notes on danger Only operate the sewing machine drive with a protective earth conductor con- nected to a functioning protective system in accordance with all local regulati- ons and directives! Danger of electric shocks! Do not disconnect the protective earth conductor! Do not neutralize the protection by using extension lines without a protective earth conductor! Danger of electric shocks! -
Page 9: Proper Use
Proper use Proper use The sewing machine drives P40 ED and P70 ED are not machines which are ready for use. They are intended for installation in machines for the sewing thread processing industry, which are operated in clean, dry rooms. Any and all uses of this machine, e.g. -
Page 10: Specifi Cations
Specifi cations ▲ Specifi cations Rated values Voltage: ......................230 V, single-phase Frequency: ........................50/60Hz Current for drive ED QE3760 / EDL QE5540:............3,5 A / 5,0 A Current for control unit: ......................0,6 A Power output ED QE3760 / EDL QE5540: ............375 W / 550 W Speed: ED QE3760 / EDL QE5540: ............6000 min / 4000 min Torque: ED QE3760 / EDL QE5540: .............. -
Page 11: Disposal
Disposal Disposal ● Proper disposal of the sewing machine drive is the responsibility of the customer. ● The materials used for the sewing machine drive are steel, aluminium, brass and various plastic materials. The electrical equipment comprises plastic materials and copper. ●... -
Page 12: Transportation Packing And Storage
Transportation packing and storage Transportation packing and storage The sewing machine drive can be transported and stored at temperatures in the range from -25 to +55 ° C. For a period of less than 24 hours temperatures up to +70° C are permitted. Transportation to the customer’s premises The sewing machine drives are delivered completely packed. -
Page 13: Control Elements
Control elements Control elements Main switch ● Turn main switch 1 to switch the power supply of the sewing machine drive on or off. Fig. 6 - 01 Control panel The control panel is used to display and call up the machine functions for setting up and for sewing operation, for entering parameter values and for reading error messages and service settings. -
Page 14: Symbols On The Display
Control elements Symbols on the display .02.01 In addition to texts and set values, the following symbols are shown on the display. The sym- bols only appear in the programmed sewing mode, see Chapter 8.02 Programmed Sewing. Current program number Current seam sector Number of stitches in current seam sector Maximum speed in current seam sector... - Page 15 Control elements Raised needle position after sewing stop ● If this key is pressed, the "raised needle position after sewing stop" function is switched on or off. If the function is switched on, the needle positions in t.d.c. after sewing stops Raised foot position after sewing stop ●...
- Page 16 Control elements TE/Speed ● If this key is pressed once while in the manual sewing mode, the menu for entering the maximum speed is selected. If no input is made within 5 seconds, the sewing mode is selected again. ● If this key is pressed twice (within 5 seconds) while in the manual sewing mode, the ma- chine changes to the parameter input function.
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Page 17: Installation And Commissioning
Installation and commissioning Installation and commissioning Only operate the sewing machine drive with a protective earth conductor connected to a functioning protective system in accordance with all local regulations and directives! Danger of electric shocks! Do not disconnect the protective earth conductor! Protection is neutralized by the use of extension lines without a protective earth conductor! Danger of electric shocks! Before connecting the sewing drive make sure that the mains voltage is within... -
Page 18: Sewing
Sewing Sewing In the sewing mode all settings, which are relevant for the sewing operation, are shown on the display. Functions can be switched on or off by pressing a key. The "PM" function key is used to choose between manual sewing (LED off) and programmed sewing (LED on). -
Page 19: Altering The Number Of Bartacks
Sewing Altering the number of bartacks .01.01 ● Switch on the machine. ● Press the relevant plus-minus key to select the desired value for the number of forward stitches (A) of the start bartack. ● Press the relevant plus-minus key to select the desired value for the number of reverse stitches (B) of the start bartack. -
Page 20: Set Bobbin Thread Control By Stitch Counting
Sewing Set bobbin thread control by stitch counting .01.03 ● Switch on the machine. ● Press the "TE/Speed" key twice to call up the parameter input function (LED on). ● Press the relevant plus-minus keys to select parameter 760. ● Set the number of remaining stitches, which can still be sewn after recognition through the bobbin thread monitoring function, by pressing the relevant plus-minus key. -
Page 21: Programmed Sewing
Sewing Programmed sewing IIn the programmed sewing mode 99 programs, each with 9 seam sectors and 999 stitches can be programmed. The seam sectors can be programmed by entering the number of stitches or by sewing (te- ach-function). Fixed programs are used for the quick and convenient sewing of seams with different numbers of stitches. - Page 22 Sewing Other functions in the programmed sewing mode, also see Chapter 6.02.03 Function keys: Start tacks on/off Program speed on/off End tacks on/off Reverse sewing direction on/off Needle position raised Manual seam sector on/off when sewing stops on/off Foot position raised when Programmed sewing stop on/off sewing stops on/off Foot position raised at end...
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Page 23: Example Of A Seam Program Input By Entering The Number Of Stitches
Sewing Example of a seam program input by entering the number of stitches .02.01 Example: Attaching a label Seam sector 1 Seam sector 4 Seam program 1 Seam sector 2 Seam sector 3 Program number 1, four seam sectors Seam sector 1 with 20 stitches, Functions: Start bartack, programmed stop and sewing foot raised at end of seam sector, Seam sector 2 with 10 stitches,... - Page 24 Sewing 1000 ● Using the relevant plus-minus key, select the number of seam sectors, e.g. " 4". ● Using the relevant plus-minus key, select the linked seam program, e.g. " 0", if no program link is to take place. ● Call up the menu for entering the seam sector and the corresponding number of stitches.
- Page 25 Sewing ● Using the relevant plus-minus key, select the seam sector " 2". ● Using the relevant plus-minus key, enter the number of stitches for the seam sector, e.g. "10". ● Switch on the "programmed sewing stop" function (LED on). ●...
- Page 26 Sewing ● Using the relevant plus-minus key, select the seam sector " 4". ● Using the relevant plus-minus key, enter the number of stitches for the seam sector, e.g. "10". ● Activate the end bartacks (LED on). ● Switch on the "programmed sewing stop" function (LED on). ●...
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Page 27: Example Of A Seam Program Input By Sewing The Seam Sectors (Teach-Function)
Sewing Example of a seam program input by sewing the seam sectors .02.02 (teach-function) Example: Top-stitching a collar Seam sector 3 Seam sector 1 Seam program 2 Seam sector 2 Program number 2, three seam sectors Seam sector 1, Functions: Programmed stop and sewing foot raised at end of seam sector, Seam sector 2 Functions: Programmed stop and sewing foot raised at end of seam sector, Seam sector 3... - Page 28 Sewing ● Using the relevant plus-minus key, select the number of seam sectors, e.g. " 3". ● Using the relevant plus-minus key, select the linked seam program, e.g. " 0", if no program link is to take place. ● Call up the menu for entering the seam sector and the corresponding number of stitches. ●...
- Page 29 Sewing ● Sew seam sector " 2" with the pedal functions. The number of stitches sewn is shown on the display, e.g. "102". TEACH ● Using the relevant plus-minus key, select the seam sector " 3". TEACH ● Switch on the "programmed sewing stop" function (LED on). ●...
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Page 30: Malfunctions
Sewing Malfunctions Error messages .03.01 When an error occurs, an error code appears on the display together with short instructions. An error message is caused by incorrect settings, defective elements or seam programs as well as by overload conditions. See Chapter 8.03.02 Description of the error messages for a description of the error codes. - Page 31 Sewing Error Cause Remedy code E069 No increments Contact service E070 Motor blocking Check machine for binding E071 Incremental transmitter of motor Check plug of incremental transmitter not connected E074 No synchronization impulse from Check transmitter sewing head E088 RAM defective Contact service E092 Start inhibitor running during drive...
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Page 32: Input
Input Input Parameter input Example of how to enter the parameters .01.01 ● Switch on the machine. ● Press the "TE/Speed" key twice to call up the parameter input function (LED on). ● Select the parameter, e.g. Parameter 660 for bobbin thread monitoring, by pressing the relevant plus-minus keys. -
Page 33: Selecting The User Level
Input Selecting the user level .01.02 ● Switch on the machine. ● Press the "TE/Speed" key twice (LED on) to call up the parameter input function. ● Select parameter 798 by pressing the relevant plus-minus keys. ● The standard set value is set at " 0"... -
Page 34: List Of Parameters For Control Unit P40 Ed
Input P40 ED List of parameters for control unit P40 ED .01.03 Only appropriately trained personnel is authorized to alter the set values in the parameters of user level "B" and "C". With this control unit following machine types are programmable: Machine type 1 = series 480, 910, 930, 1180 (without -712/..), 3704 and 5480 Machine type 2 = series 570, 590, 330 (except 333,) 1240, 1290 Machine type 3 = 1163... - Page 35 P40 ED Input 199 Speed for light barrier compensating 1, 2, 3, 4, 5 300 - 2000 1200 stitches 203 Speed for seam program 1, 2, 3, 4, 5 ON - OFF ON = variable (pedal-controlled) OFF = constant 206 Interrupt /stop seam sector at fi xed 1, 2, 3, 4, 5 ON - OFF speed...
- Page 36 Input P40 ED 392 Switch to single stitch by pedal ON - OFF ON - OFF 1, 2, 3 393 Thread tension release from end of 1, 2, 3 ON - OFF seam on 4, 5 ON - OFF 446 Input E 2 is: 1, 2, 3, 4, 5 1 - 10 1 = needle raised without trimming...
- Page 37 P40 ED Input Tack 1, 2, 3, 4, 5 ON - OFF ON = quadruple, OFF = double Speed limitation with tack 1, 2, 3, 4, 5 300 - 4800 1000 Seam end at pedal position 1, 2, 3, 4, 5 ON - OFF ON = a little in reverse (-1) OFF = completely in reverse (-2)
- Page 38 Input P40 ED Presser foot lift time from switch-on to 1, 2, 3, 4, 5 10 - 150 tension reduction Feed adjustment time from switch on 1, 2, 3, 4, 5 10 - 150 to tension reduction Number of knotting stitches 1, 2, 3, 4, 5 0 - 20 Seam end cycle without trimming...
- Page 39 P40 ED Input 703* Thread take-up lever position raised 1, 3 0 - 255 0 - 255 4, 5 0 - 255 705* End of cutting signal 1, 2, 5 0 - 255 0 - 255 0 - 255 706* Start of cutting signal 1, 5 0 - 255 0 - 255...
- Page 40 Input P40 ED Needle position for switchover 0 - 255 Zig-zag or triple stitch 2, 3, 4, 5 748 Input E 3 is: 1, 2, 3, 4, 5 1 - 10 1 = needle raised without trimming 2 = needle position change 3 = single stitch 4 = single stitch with shortened stitch length...
- Page 41 P40 ED Input Needle position raised for thick 1, 2, 3, 4, 5 ON - OFF material(with pedal) ON = t.d.c. needle (parameter 710) OFF = t.d.c. thread take-up lever (parameter 703) Stop time for ornamental tack [ms] 1, 3, 4, 5, 10 - 1000 10 - 1000 Needle position raised for thick...
- Page 42 Input P40 ED Motor starting method after mains on 1, 2, 3, 4, 5 1 - 2 1 = sinus method, 2 = impulse method Max. starting current [A] 1, 2, 3 1 - 10 4, 5 1 - 10 Proportional amplifi...
- Page 43 P40 ED Input Hold-back time (premature electrical 1, 2, 3, 4, 5 10 - 200 switchover) for feed adjustment when switching on [ms] Hold-back time (premature electrical 1, 2, 3, 4, 5 10 - 200 switchover) for feed adjustment when switching off [ms] Switch off position for presser foot 1, 2 , 3...
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Page 44: Machine Types And Control Panel Combinations P70 Ed
Input P70 ED Machine types and control panel combinations P70 ED .01.04 The control panel type can be selected under parameter 790 and the machine type under pa- rameter 799. The combinations are listed in the following table: Parameter Machine type Control panel 1422-900/..-910/.. - Page 45 P70 ED Input Parameter Machine type Control panel 1422-720/..900/.. -910/..-911/.. 1526-720/..900/.. -910/..-911/.. 1422-720/..900/.. -910/..-911/.. -918/.. 1526-720/..900/.. -910/..-911/.. -918/.. 1422-911/.. 1520-911/..
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Page 46: List Of Parameters For Control Unit P70 Ed
Input P70 ED List of parameters for control unit P70 ED .01.05 Only appropriately trained personnel is authorized to alter the set values in the parameters of user level "B" and "C". 101 Acoustic signal of control panel keys 1, 2, 3 ON - OFF 105 Speed at seam start 1, 2... - Page 47 P70 ED Input 153 Start bartack(also see parameter 523) 1, 2, 3 ON - OFF ON = ornamental tack OFF = standard tack 154 End bartack(also see parameter 523) 1, 2, 3 ON - OFF ON = ornamental tack OFF = standard tack 157 Ornamental start tack with third seam 1, 2, 3 ON - OFF...
- Page 48 Input P70 ED 311 Stop stitch counting 1, 2, 3 ON - OFF ON = with thread trimming OFF = without thread trimming 313 Programs as tack programs 1, 2, 3 ON - OFF 368 Start tack / ornamental start tack 1, 2, 3 ON - OFF ON = quadruple...
- Page 49 P70 ED Input 456 Input E 5 / E 6 is: 1, 2, 3 0 - 2 0 = puller 1 = tack inversion 2 = alteration of needle position step by step in reverse 468 Tape feed 1, 2 ON - OFF Needle position at stop during 1, 2, 3...
- Page 50 Input P70 ED End recognition with light barrier 1, 2, 3 ON - OFF ON = from bright to dark Off = from dark to bright Return after seam end 1, 2, 3 ON - OFF Switch-on delay for return in [ms] 1, 2, 3, 4, 5 0 - 2550 Function of switch E 1...
- Page 51 P70 ED Input Output "wiper" used for 1, 2, 3 ON - OFF ON = wiper OFF = thread tension "Needle raised without trimming 1, 2, 3 0 - 1 switch" function 1 = seam end, after needle raised without trimming 0 = machine continues sewing manually 700* Needle position 0...
- Page 52 Input P70 ED Control panel display 1, 2, 3 ON - OFF ON = actual speed OFF = remaining stitches for bobbin thread Counter for bobbin monitoring 1, 2, 3 ON - OFF Counter for bobbin monitoring effective- 1, 2, 3 ON - OFF ON = stop and signal on output OFF = signal on output without stop...
- Page 53 P70 ED Input Needle position raised for thick 1, 2, 3 ON - OFF material(with pedal) ON = t.d.c. needle (parameter 710) OFF = t.d.c. thread take-up lever (parameter 703) Stop time for ornamental tack [ms] 1, 2, 3 10 - 2550 Reset duration for bobbin thread monitor 1, 2, 3 10 - 500...
- Page 54 Input P70 ED Motor starting method after mains on 1, 2, 3 1 - 2 1 = sinus method 2 = impulse method Max. starting current [A] 1, 2, 3 1 - 20 Proportional amplifi cation of speed 1, 2, 3 1 - 24 control of sewing motor Integral amplifi...
- Page 55 P70 ED Input Hold-back time (premature electrical 1, 2, 3 10 - 2000 switchover) for feed adjustment when switching on [ms] Hold-back time (premature electrical 1, 2, 3 10 - 200 switchover) for feed adjustment when switching off [ms] Switch off position for presser foot 1, 2 , 3 0 - 255 when thread is clamped at beginning...
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Page 56: Service Functions
Service functions Service functions Reset / Cold start After selecting the Reset menu, by pressing the relevant plus key it is possible to delete seam parameters and seam programs or to carry out a cold start. ● Press and hold plus-minus keys "A+" and "D+" and switch on the machine. Select Reset 1 = Reset seam parameters ●... -
Page 57: Hardware-Test
Service functions Hardware-test The hardware test is a test program which, with the aid of the control panel, makes it possi- ble to check various components of the control unit and the machine installation. The check involves the test of seven test blocks. ●... -
Page 58: Test Block 2 - Outputs
Service functions Test block 2 – outputs .02.02 Output status Contact numberr Connector Output Output number ● Press plus key "D+" to switch on the relevant output for 200 ms. The allocation of the functions of the outputs displayed is shown in the general plan of Chapter 10.03 Connection plan for connector X5. -
Page 59: Test Block 4 - Actual Value Transmitter
Service functions Test block 4 – actual value transmitter .02.04 Increments Actual value transmitter ● The actual value can be checked by pressing Turn on the balance wheel. If the increments from 0 – 255 appear on the display, the actual value transmitter is in order. -
Page 60: Test Block 6 - Thread Monitor (Only On Subclass -926/06)
Service functions Test block 6 – thread monitor .02.06 (only on subclass -926/06) Analogue value of thread monitor Thread monitor ● The analogue value of the thread monitor is shown here in %. Test block 7 – data transfer .02.07 update Data B+ ->QP D+ QP->... -
Page 61: Connection Plan For Connector X5
Service functions Connection plan for connector X5 [A3] [A2] +15V +24V 500 mA 500 mA 500 mA 500 mA 500 mA 500 mA +24V 500 mA 500 mA [A10] +24V... -
Page 62: Description Of The Solenoids Or Solenoid Valves And Key Switches
Service functions Description of the solenoids or solenoid valves and key switches Parameter Component Function setting Switch on feed changeover from manual / needle again Needle raised without thread trimming 446 at "1" Needle position change 446 at "2" Single stitch 446 at "3"... - Page 63 Note...
- Page 64 PFAFF Industrie Maschinen AG Hans-Geiger-str. 12 D-67655 Kaiserslautern Telefon: (0631) 200-0 Telefax: (0631) 17202 E-Mail: info@pfaff-industrial.com...