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Summary of Contents for Beko DRYPOINT M intelligence
- Page 1 US-EN - English US Installation and operation instructions Drying system DRYPOINT ® intelligence MDi 12 | -LV MDi 17 | -LV MDi 25 | -LV MDi 35 | -LV MDi 45 | -LV MDi 55 | -LV MDi 65 | -LV MDi 100 | -LV MDi 130 | -LV...
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Page 2: Table Of Contents
Installation and operation instructions US-EN Contents 1. Safety information ............................4 1.1. Pictograms and symbols .......................... 4 1.1.1. In this documentation ................................4 1.1.2. On the device ..................................4 1.2. Signal words according to ISO 3864 and ANSI Z.535 ................5 1.3. Safety instructions ..........................5 1.4. - Page 3 US-EN Installation and operation instructions 7. Maintenance and servicing..........................27 7.1. Maintenance schedule .......................... 27 7.1.1. Function testing and visual inspection ........................27 7.1.2. Changing filter element ..............................28 7.1.3. Replacing control unit ..............................29 7.1.4. Replacing float drain ................................ 29 7.1.5. Permeation rate measurement ............................. 30 7.1.6.
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Page 4: Safety Information
Installation and operation instructions US-EN 1. Safety information 1.1. Pictograms and symbols 1.1.1. In this documentation General instructions Observe installation and operating instructions General hazard symbol (danger, warning, caution) General hazard symbol (danger, warning, caution) relating to mains voltage and powered machine parts 1.1.2. -
Page 5: Signal Words According To Iso 3864 And Ansi Z.535
US-EN Installation and operation instructions 1.2. Signal words according to ISO 3864 and ANSI Z.535 Imminent danger DANGER Consequences of non-compliance: serious or even fatal injury Potential danger WARNING Consequences of non-compliance: serious or even fatal injury Imminent danger CAUTION Consequences of non-compliance: injury and/or damage to property Additional notes, tips and hints NOTICE Consequences of non-compliance: Disadvantages in operation and maintenance. No risk to persons 1.3. Safety instructions DANGER Escaping compressed gas Risk of serious or even fatal injury from suddenly released compressed gas or condensate at ... -
Page 6: Transport And Storage
1.4. Transport and storage Despite our best efforts regarding packaging, etc., the device might be damaged during transport. Upon receipt, please remove all packaging material and inspect the product for visible damage. If you detect such damage, immediately notify the carrier company and BEKO TECHNOLOGIES GMBH or one of its agents. CAUTION Damage caused during transport or storage Incorrect transport or storage, or the use of unsuitable lifting equipment might cause damage to the device. -
Page 7: Intended Use
US-EN Installation and operation instructions 1.5. Intended use The DRYPOINT M intelligence drying system with integrated nanofilter and pressure dew point control is designed for the ® removal of aerosols and particles from compressed air and subsequent downstream drying of the air, based on customer settings. Operate the DRYPOINT M intelligence only for the intended purpose and within the limit range specified in the technical ® data. Do not operate the unit with any media (fluids, gas/vapor mixtures) other than those listed above. Any other use of the device is deemed improper and poses a risk to persons, property and the environment. •... -
Page 8: Product Information
NPT 1/2 Power supply: 95 ... 240 VAC ± 10 % 50-60 Hz 100 ... 125 VDC ± 10 % Power Consumption: max. 20 VA(W) PED2014/68/EU/Category - Fluidgroup 2 BEKO TECHNOLOGIES Made in Germany www.beko-technologies.com Designation Description Type: Type designation Material No.:... -
Page 9: Type Plate Of Control Unit
95 ... 240 VAC ± 10 %, 50-60 Hz 100 ... 125 VDC ± 10 % Power Consump.: max. 20 VA(W) PED2014/68/EU/ Protection Class: IP54 Cat. - /Fluidgroup 2 BEKO TECHNOLOGIES Made in Germany www.beko-technologies.com Designation Description Type: Type designation Material No.: Material number Serial No.:... -
Page 10: Product Overview And Description
A change of the operating mode or the degree of drying is possible at any time during continuous operation. User interface DRYPOINT ® eco control Control unit/housing head Label: DRYPOINT M intelligence ® Label: BEKO quality Label: eco seal Purge air outlet Nanofilter element O-rings (housing) Housing extension NEXT ELEMENT CHANGE 20.. -
Page 11: Operating Principle
US-EN Installation and operation instructions 2.3.1. Operating principle Humid compressed air (2) enters the unit through the housing head (1) and flows downwards through the core tube of the membrane element (5). A nanofilter is located at the outlet of the core pipe (6) fixated, which removes residual aerosols and particles from the compressed air. The resulting condensate is drained off at the base and is discharged by the float drain (7). At the nanofilter element, the compressed air is directed in the opposite direction and the humid compressed air flows through the membranes of the internal membrane element. A partial flow (9) of the compressed air will be branched after the membrane element and bypasses the sensor continuously in the purge air control. -
Page 12: Operating Mode
Installation and operation instructions US-EN The control software decides in cycles if and for how long the complete purge air volume is to be supplied in order to achieve and stabilize the required degree of drying. This process is implemented by means of a cycle-operated solenoid valve. -
Page 13: Control And Display Elements
US-EN Installation and operation instructions 2.4. Control and display elements The DRYPOINT M intelligence is controlled through the control panel at the top of the housing. The current operating ® mode is indicated by LEDs. Power LED (green) Indicates operating mode and power supply Warning LED (red) Indicates alarms, errors and malfunctions in Power... -
Page 14: Ma Interface
Installation and operation instructions US-EN 2.5. 4 ... 20 mA interface The drying system features a 4 ... 20 mA interface through which the currently measured pressure dew point can be output (irrespective of the selected operating mode). 4 mA ≙ -55°F 20 mA ≙... -
Page 15: Dimensions
US-EN Installation and operation instructions 2.7. Dimensions 4,33´ 4,33´ 2xPG 5...10 1xPG 5...10 Dimensions MDi 12 MDi 17 MDi 25 MDi 35 MDi 45 MDi 55 MDi 65 MDi 100 MDi 130 A (inch) 24.60 26.96 27.28 29.25 32.00 34.76 35.23 40.74 46.65... -
Page 16: Technical Data
Installation and operation instructions US-EN 2.8. Technical data Technical data MDi 12 MDi 17 MDi 25 MDi 35 MDi 45 MDi 55 MDi 65 MDi 100 MDi 130 Min./max. operating overpressure 58 ... 145 psi Overpressure protection housing Ventilation screw with check valve (opening pressure approx. 3 psi) Min./max. - Page 17 US-EN Installation and operation instructions PDP inlet Volume flow inlet in cfm at 145 psi +100 °F +40 °F MDi 12 MDi 17 MDi 25 MDi 35 MDi 45 MDi 55 MDi 65 MDi 100 MDi 130 +50 °F +14 °F 12.9 17.2 26.0 34.5 48.7 56.6 67.5 101.1 134.7...
- Page 18 Installation and operation instructions US-EN PDP inlet Volume flow inlet in cfm at 100 psi +100 °F +40 °F MDi 7 MDi 9 MDi 13 MDi 18 MDi 25 MDi 29 MDi 36 MDi 51 MDi 71 +50 °F +14 °F 10.6 16.1 21.3 30.1 34.9 41.7 62.4 83.2 +40 °F...
- Page 19 US-EN Installation and operation instructions PDP inlet Volume flow inlet in cfm at 60 psi +100 °F +40 °F MDi 7 MDi 9 MDi 13 MDi 18 MDi 25 MDi 29 MDi 36 MDi 51 MDi 71 +50 °F +14 °F 11.7 13.6 16.3 24.3 32.4 +40 °F +5 °F 10.0 11.5...
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Page 20: Installation
Installation and operation instructions US-EN 3. Installation 3.1. Preconditions To achieve good drying results, you must ensure efficient preliminary filtration of the compressed air. Without a preliminary filtration system that meets the recommendations below, it is not possible to achieve satisfactory drying results. For details, see overview below. Equipment Equipment Central dryer W = Water separator F = Fine filter for the application with oilfree compressors S = Super fine filter for the application with oil lubricated compressors DRYPOINT M intelligence ®... -
Page 21: Installation
US-EN Installation and operation instructions 3.2. Installation When installing the DRYPOINT M intelligence, observe the direction of flow of the compressed air. If the compressed air ® flows from left → right, the purge air outlet (2) faces forward. • For maintenance and servicing, we recommend installing a bypass line (1). Take into account that there should be around 30 cm space for the operation of the control unit. -
Page 22: Electrical Installation
Installation and operation instructions US-EN 4. Electrical installation 4.1. Warning Mains voltage DANGER Risk of serious or even fatal injury from electric shock when coming into contact with non-insulated, powered components. • For the electrical installation of the device, adhere to all applicable regulations (e.g. VDE 0100 / IEC 60364). • All electrical work must be carried out by authorized specialist technical personnel • The permissible operating voltage is printed on the name plate and must be strictly adhered to. •... -
Page 23: Opening The Control Unit
US-EN Installation and operation instructions 4.3. Opening the control unit To establish an alarm contact or a connection to the 4 ... 20 mA interface, you must open the housing of the control unit. To do this, loosen the 4 housing screws, using a 0.08" Allen key. Feed the cables through the armored conduit fitting (4) or (5). 0.08‘‘ (2 mm) Then lift the cover from the control unit. Ensure that the ribbon cable (3) is not squeezed or torn. X4.5 X4.4 X4.5... -
Page 24: Connection Of Power Cable To Power Supply Board
Installation and operation instructions US-EN 4.4. Connection of power cable to power supply board The connection of the power supply is made at the factory and is therefore not required. Terminal assignment: X1.1 = N / - X1.2 = L / + 4.5. -
Page 25: Operation
US-EN Installation and operation instructions 6. Operation 6.1. LED signals during operation This chapter presents the two operating modes with their LED displays. The red LEDs indicate a malfunction or fault in the system. For more information, see “Troubleshooting and repair“ on page 32. Power and value LEDs are lit: ... -
Page 26: Solenoid Valve Test Function
Installation and operation instructions US-EN 6.2. Solenoid valve test function When the >>Test<< button is pressed, the solenoid valve is actuated and performs 3 switching cycles within 2 seconds. The red warning LED flashes at the same rate. Solenoid valve disengaged → Red LED off → the full purge air volume exits Solenoid valve engaged →... -
Page 27: Service Mode
US-EN Installation and operation instructions 6.3.3. Service mode This function can be used to perform a review of the permeation rate at the membrane dryer during preventive service without the need to dismount the device. This check can be used to determine whether it may have to be exchanged. The control unit must already be in setup mode to be able to use the service mode (see 6.3). -
Page 28: Changing Filter Element
Installation and operation instructions US-EN 7.1.2. Changing filter element The filter elements must be changed at least every 12 months. To change the filter element: 1. Close the shut-off valves (1) and open the shut-off valve (2) of the bypass. 2. Hold the top part of the housing, unscrew the housing extension (3) and remove it (4). 3. Remove the spent filter element (5) and dispose of it safely. 4. Insert the new filter element (6). 5. Mount (7) and screw on (8) the housing extension. 6. Open the shut-off valves (9) and close the shut-off valve (10) of the bypass. 7. Apply the new nanofilter service label (11). Risk of damage to the environment! CAUTION Spent filter elements might contain substances that are harmful to the environment. -
Page 29: Replacing Control Unit
Installation and operation instructions 7.1.3. Replacing control unit If your control unit is not working properly, contact BEKO TECHNOLOGIES GmbH or one of its agents. Have the serial number printed on the name plate handy. If an exchange of the control unit is required as a result of assessing the situation, then you will receive the installation instructions with the new control unit. -
Page 30: Permeation Rate Measurement
Installation and operation instructions US-EN 7.1.5. Permeation rate measurement NOTICE The device is subjected to operating pressure and electrical voltage While performing maintenance works, the device is subjected to operating pressure and electrical voltage • Only for the tasks described in the following The following preconditions must be established before the measurement for measurement of the permeation rate – as the condition assessment of the membranes themselves. -
Page 31: Cleaning
US-EN Installation and operation instructions 7.1.6. Cleaning To clean the DRYPOINT M intelligence, use a damp (but not wet) cotton cloth or disposable tissue and a mild conventional ® detergent. Spray a little detergent onto the clean cotton cloth or tissue and carefully wipe the component. Then dry the device with a clean cloth or let it dry at room temperature. -
Page 32: Troubleshooting And Repair
Installation and operation instructions US-EN 9. Troubleshooting and repair 9.1. Action to be taken in the event of a fault/malfunction If you observe any malfunction or damage to the unit, refer to the FAQ section below to identify the cause of the problem. If necessary contact the manufacturer for advice. -
Page 33: Deviating Degree Of Drying
US-EN Installation and operation instructions 9.1.3. Deviating degree of drying If, during operation, the system detects a deviation from the setpoint pressure dew point, the operator is made aware of this fact. For permissible deviations, see table below. Settings Power ∆... -
Page 34: Faq
Installation and operation instructions US-EN 9.2. FAQ Symptom(s) Possible causes Remedy Poor degree of drying Temporary overload Improve operating conditions (e.g. increase operating pressure); avoid sudden load changes Incorrectly dimensioned unit Use larger dryer Aerosols in compressed air Check filter element (function test) and replace, if necessary; install additional prefilter; check condensate drain function ... - Page 35 US-EN Installation and operation instructions Symptom(s) Possible causes Remedy Required performance parameters not yet The moment the set performance range is reached reached, the error message is automatically reset (latest after 10 to 15 minutes) → otherwise, identify cause of the problem: Error signal upon switching the flashing rate and interval of the red ...
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Page 36: Shutting Down
Installation and operation instructions US-EN 10. Shutting down To decommission the drying system, disconnect it from the power mains and close the shut-off valves. When not connected to the power mains, the drying system runs in fail-safe mode, whereby the full purge air volume is used. 11. Dismantling and disposal Before dismantling the drying system, disconnect it from the power mains and perform the steps for assembly and installation in reverse order. -
Page 37: Declaration Of Conformity
US-EN Installation and operation instructions 12. Declaration of Conformity BEKO TECHNOLOGIES GMBH Im Taubental 7 41468 Neuss GERMANY Phone: +49 2131 988-0 www.beko-technologies.com EU Conformity declaration We herewith declare that the products identified in the following are in accordance with the requirements of the relevant directives and technical standards. - Page 38 Installation and operation instructions US-EN DRYPOINT M intelligence ®...
- Page 39 US-EN Installation and operation instructions DRYPOINT M intelligence ®...
- Page 40 Italy 日本 / Japan Poland BEKO TECHNOLOGIES S.r.l BEKO TECHNOLOGIES K.K BEKO TECHNOLOGIES Sp. z o.o. Via Peano 86/88 KEIHIN THINK Building 8 Floor Ul. Pańska 73 I - 10040 Leinì (TO) 1-1 Minamiwatarida-machi PL - 00-834 Warszawa...