Cdi Unit Inspection; Lighting System; Headlight Bulb Replacement - Dinli DL702 Service Manual

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○ Remove the plug cap by turning it counterclockwise.
○ Connect the tester between the spark plug lead and terminal.
○ Set the tester to the × 1 kΩ range, and read the tester.
If the hand tester does not read as specified, replace the coil.
○ To install the plug cap, turn it clockwise.

CDI Unit Inspection

When inspecting the CDI unit, observe the following to avoid
damage to the CDI unit. Do not disconnect the CDI unit with the
ignition switch on. This may damage the CDI unit. Do not
disconnect the battery leads while the engine is running. This
may damage the CDI unit.
● Remove the seat (see Frame chapter).
● Remove the CDI unit [A] and disconnect the connectors [C].
● Set the hand tester to the × 1kΩ range and make the
measurements shown in the table.
If the tester readings are not as specified, replace the CDI unit.
Starter Relay Inspection
● Remove:
Seat (see Frame chapter)
Starter Relay [B]
● Connect the hand tester and 12V battery to the starter relay as
shown.
● If the relay does not work as specified, the relay is defective,
replace the relay.
Testing Relay
Hand Tester Range: x 1Ω range
Criteria:
When battery is connected 0Ω
When battery is disconnected ∞Ω

Lighting System

Headlight Bulb Replacement

● Remove:
Headlight Unit. (See Frame Removal Chapter)
Bulb Holder
● Slide back the dust protection, and remove the bulb from the
headlight unit.
○ Turn the holder counterclockwise and pull it out.
CAUTION
【7-11】
ELECTRICAL SYSTEM
C
A

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