Carrier Aquazone 50PCH007 Installation, Start-Up And Service Instructions Manual page 51

FAULT COOLING HEATING
No compressor
or fan X
operation
No fan operation
X
(PSC motor)
No fan operation
(constant torque X
motor)
No fan operation
(constant airflow X
motor)
Unit not shifting
X
into cooling
Excessively cold
supply air
temperature in
cooling or
X
excessively hot
supply air
temperature in
heating
Excessively
warm supply air
temperature in
X
cooling and/or
excessively cool
air in heating
High humidity X
Table 30 — Troubleshooting (cont)
CHECK
Bad thermostat
Power LED on connection / faulty
thermostat
Low or no supply power
X
Power LED off
Faulty control transformer
Fan relay
Faulty motor
energized
X
No fan operation signal
Fan relay not
energized
Bad fan relay
No fan operation signal
Loose wiring
X
Faulty motor
No fan operation signal
Loose wiring
Interface board problems
X
Faulty motor
Reversing valve
solenoid Faulty solenoid
energized
Miswired/faulty
thermostat
Reversing valve
solenoid not
energized
Loose wire on "O"
terminal
Dirty Filter
Fan speed too low
X Reduced airflow
Excessive duct pressure drop
Airflow too high Fan speed setting too high
High or low water Inlet water temperature out of
temperature range
X
Air leakage Leaky ductwork
Loss of
refrigeration Low refrigerant
capacity
Fan speed setting too
Airflow too high
high
Loss of
refrigeration Low refrigerant
capacity
Unit oversized
Short cycling
Poor thermostat location
POSSIBLE CAUSE
Check thermostat and wiring. Check unit terminal
block for 24 VAC between "Y" and "C" and "G" and
"C".
Ensure that the supply voltage to the unit is with in the
range shown on the unit data plate.
Check for 24 VAC between "R" and "C" on the unit
terminal block. For 75 and 100 VA transformers,
check that the transformer circuit breaker has not
tripped. Check low voltage circuit for overload
conditons or short circuits before replacing the
transformer.
Check supply voltage from the fan relay to the motor.
Check that all motor wires are secure. With power off
spin the motor shaft - noise, resistance or uneven
motion can be signs of motor failure.
Check for 24 VAC across the fan relay coil. Check all
wiring connections.
If the relay coil is energized but the relay does not pull
in, check the resistance across the relay coil - an open
circuit is an indicator of a faulty relay.
Check for 24 VAC between "G" and "C". Check all
wiring connections.
Check all wiring connections at motor and control box.
Check supply voltage to the motor. Check that all
motor wires are secure. With power off spin the motor
shaft - noise, resistance or uneven motion can be
signs of motor failure.
Check for 24 VAC between "G" and "C". Check all
wiring connections. Make sure that the thermostat
connection plug is securely connected.
Check all wiring connections at motor and control box.
Check that power and control harnesses are securely
connected.
Make sure that the interface board is not damged and
that all DIP switches are in the proper configuration
(refer to the blower performance tables).
Check supply voltage to the motor. Check that all
motor wires are secure. Move the "TEST" DIP switch
to "ON" and the other switches to "OFF" on the
"ADJUST" switch block on the interface board - the
motor should run at 70% torque whrn "G" is called.
With power off spin the motor shaft - noise, resistance
or uneven motion can be signs of motor failure.
Check that the reversing valve solenoid is receiving
24 VAC. If so, check the resistance of the solenoid -
an open circuit may indicate a burned out solenoid.
Check that the reversing valve theromstat wire is
connected to the "O" terminal of the thermostat.
Check for a contact closure between "O" and "R".
Check that the wires from the thermostat to the unit
are securely connected and that the wires from the
electrical box to the reversing valve are connected.
Replace filter.
Consult blower performance table and increase fan
speed if possible.
Consult blower performance table and increase fan
speed if possible.
Consult blower performance table and reduce fan
speed if possible.
Check unit capacity vs. water temperature.
Inspect ductwork.
Check refrigerant pressures with gage set.
Consult blower performance table and reduce fan
speed if possible.
Check refrigerant pressures with gage set.
Check unit performance against building load
calculations.
Make sure that thermostat is not located by a supply-
air duct.
51
SOLUTION