Graco 918316 Instructions-Parts List Manual
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Graco 918316 Instructions-Parts List Manual

Graco 918316 Instructions-Parts List Manual

Air-powered ram supply unit
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Instructions–Parts List
200 LITER (55 GALLON) DRUM SIZE
165 MM (6.5 IN.) DUAL POST
Air-Powered
Ram Supply Unit
Important Safety Instructions
Read all warnings and instructions in this manual. Save these instructions.
See page 2 for Models and Table of Contents.
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
Copyright 1996, Graco Inc. is registered to I.S. EN ISO 9001
Model 918316
310524W
8934B

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Summary of Contents for Graco 918316

  • Page 1 Read all warnings and instructions in this manual. Save these instructions. See page 2 for Models and Table of Contents. 8934B Model 918316 GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441 Copyright 1996, Graco Inc. is registered to I.S. EN ISO 9001...

  • Page 2: Table Of Contents

    Table Of Contents Part Number Air Motor Ratio Pump Wiper Max. Fluid Working Pressure Page * 918316 Premiert 80:1 Check-Mate 1000 EPDM 32.7 MPa, 327 bar (4800 psi) * 918303 Premier 39:1 Check-Matet 2100 27 MPa, 269 bar (3900 psi)

  • Page 3: Symbols

    D Use the equipment only for its intended purpose. If you are uncertain about usage, call the distributor closest to you. D Do not alter or modify this equipment. Use only genuine Graco parts and accessories. D Check the equipment daily. Repair or replace worn or damaged parts immediately.
  • Page 4 Do not repair high pressure couplings; you must replace the entire hose. D Use only Graco approved hoses. Do not remove the spring guard that is used to help protect the hose from rupture caused by kinks or bends near the couplings.
  • Page 5 WARNING MOVING PARTS HAZARD Moving parts, such as the ram follower plate/pump inlet can pinch or amputate fingers. D Do not operate the equipment with the guard removed. D Keep clear of all moving parts when starting or operating the equipment. D Keep hands and fingers away from the priming piston during operation and whenever the pump is charged with air.

  • Page 6: Pump Selection Chart

    Pump Selection Chart Pump Model and Description Maximum Fluid Working Maximum Pump Air Part Pressure Input Pressure Number 34:1 Premier, DF2400, CS Lower 23 MPa, 234 bar (3400 psi) 0.7 MPa, 7 bar (100 psi) 222942 34:1 Premier, DF2400, SST Lower 23 MPa, 234 bar (3400 psi) 0.7 MPa, 7 bar (100 psi) 222943...

  • Page 7: Typical Installation

    Typical Installation Air Line Filter Applicator Gun or Valve Accessory Bleed-Type Master Air Valve Gun Swivel (required) Mounting Plate Pump Bleed-Type Master Air Valve (required) Follower Rod Pump Air Regulator Pump Assembly Main Air Line Supply Ram Hand Valve Air Manifold Ram Module Follower Plate Blowoff Button Follower Gasket...

  • Page 8: Selecting A Location For The Ram

    Typical Installation D to use only Graco approved hoses. Do not remove The typical installation discussed below is only a guide for selecting and installing system components and the spring guard that is used to help protect the accessories. Contact your Graco distributor for help in hose from rupture caused by kinks or bends near designing a system to suit your particular needs.

  • Page 9: Installation

    Installation Air Line Accessories Fluid Line Accessories (Fig. 1) Install the following accessories in the positions shown If you have a 3-Regulator Air Control Module, install in the Typical Installation, using adapters as neces- the following accessories, using adapters as neces- sary: sary: A fluid drain valve (J) is required in your system to...

  • Page 10: Installing The Ram

    Installation The installation procedure includes: To reduce the risk of static sparking, ground the pump, object being sprayed, and all other spraying/dispensing D locating and installing the ram. See Form# 310523 equipment used or located in the spraying/dispensing for further information. area.

  • Page 11: Starting Up The System

    Installation Ground The System Starting Up the System (continued) Material Drums WARNING Ground material drums according to your local code. Use only metal drums, which are conductive, placed PRESSURIZED EQUIPMENT HAZARD on a grounded surface. Do not place the drum on a To help reduce the risk of injury or equip- nonconductive surface, such as paper or cardboard, ment damage:...

  • Page 12: Initial Material Loading

    When air stops exhausting from the bleed stick port, replace and tighten the bleed stick. For information about specific air pressure settings, refer to the Graco system documentation. 6. Place a material waste container under the dis- pense gun.

  • Page 13: Operation

    Maximum Fluid Working Pressure. The pump supply unit is equipped with a pressure relief valve to prevent the user from operating the pump air pressure regulator above the recommended 5 bar (73 psi). For further technical assistance, contact your Graco distributor. 310524...

  • Page 14: Raising And Lowering The Ram

    Operation Raising and Lowering the Ram Changing Empty Drums WARNING CAUTION MOVING PARTS HAZARD An empty drum clamp can interfere with up and To reduce risk of injury or damage to down operation of the ram. When raising or lowering equipment, take care when adjusting the ram, make sure the drum clamp stays clear of blow off pressure.
  • Page 15 Operation Changing Empty Drums c. Place the drum under the raised follower plate. (continued) Read all warnings and instructions before 7. Lower the follower into the drum: attempting this procedure! a. Move the ram hand valve lever to the DOWN When a drum of material is empty, follow this proce- position.

  • Page 16: Shutdown

    Operation Shutdown 2. Stop the ram from moving by: a. Closing the master accessory air valve (B). To shut down the supply unit: b. Moving the ram hand valve lever to the OFF position. 1. Fig. 1. Move the ram hand valve (30) to the OFF position.

  • Page 17: Troubleshooting

    Troubleshooting PROBLEM CAUSE SOLUTION Ram won’t raise or lower Closed main air valve or clogged Open air valve, clean air line air line Ram won’t raise or lower Not enough air pressure Increase ram pressure Worn or damaged piston Replace piston. See procedure in Form #310523.

  • Page 18: Service

    Service To relieve ram air pressure, follow the procedure 5. Exhaust air from both sides of the ram: below. For more more information about servicing the ram, see Form# 310523, 165 mm (6.5 in.) Global Ram Module. a. Move the ram hand valve lever to the DOWN position until all air is exhausted from one side Ram Pressure Relief Procedure of the ram.

  • Page 19: Removing A Material Drum From The Supply Unit

    Insert the end of the strap through the clamp unit. and tighten. Servicing Wipers For replacing T–Wipers (243279), see Graco form 5. Pound the wiper all the way around the follower 309161. To replace worn or damaged wipers (w): plate, with a rubber mallet, until the ends are butted tightly together.

  • Page 20: Removing/Re-Installing The King, Senatorr, Or Bulldogr Pump From The Ram

    Service Removing/Re-installing the King, Senator, 6. Make note of air and material hose connections and routings. Use note when re–installing hoses. or Bulldog Pump from the Ram 7. Disconnect all air and material hoses. Removing the Pump Assembly 8. Using capable hoist, secure pump assembly to hoist.
  • Page 21 Separating the Pump from the Air Motor 3. Remove the nuts (42) from the stand-off rods (43). You can now separate the pump from the air For more information, see pump manual, or call Graco motor. technical support representative. Re-attaching the Air Motor to the Pump Fig.

  • Page 22: Removing/Re-Installing The Premier Pump From The Ram

    Service Removing/Re-installing the Premier Pump 3. Relieve the supply unit pressure. from the Ram 4. Bleed off pressure in the system and excess material by opening the dispense gun and catching the material in a waste container. 5. Disconnect all material hoses. 6.

  • Page 23: Inspection Frequency

    Service Re-attaching the Follower to the Pump Inspection Frequency Reverse the above procedure, on page 22, to reattach the follower to the pump. Periodically (once a year), inspect the ram guide If your pump/follower configuration has an o-ring: sleeves, rods and cylinders for wear or damage, 1.
  • Page 24 Parts Model 918316 Series B, 165 mm (6.5 in.) Ram, 80:1 Premier Motor, Check-Mate 1000 Pump, EPDM Wipers 57, 58 18, 19 15, 21, 23, 83 73, 74 52, 53 64, 65 26, 27 8934B ti7942a Series B Series A Shown...

  • Page 25: Parts (See Table Above)

    Parts Model 918316 Series B, 165 mm (6.5 in.) Ram, 80:1 Premier Motor, Check-Mate 1000 Pump, EPDM Wipers Ref. Ref. Part No. Description Qty. Part No. Description Qty. 918306 CONTROL ASSY, ram and motor air 100016 WASHER, lock 918467 HOSE...
  • Page 26 Parts Model 918303 Series B, 165 mm (6.5 in.) Ram, 39:1 Premier Motor, Check-Mate 2100 Pump, PVC Wipers 57, 58 18, 19 15, 21, 23, 83 73, 74 52, 53 64, 65 26, 27 ti7942a Series B 8933B Series A Shown 310524...
  • Page 27 Parts Model 918303 Series B, 165 mm (6.5 in.) Ram, 39:1 Premier Motor, Check-Mate 2100 Pump, PVC Wipers Ref. Ref. Part No. Description Qty. Part No. Description Qty. 918306 CONTROL ASSY, ram and motor air 100016 WASHER, lock 918467 HOSE 617193 PLATE, pump mounting 617275...
  • Page 28 Parts Model 687105 Series B, 165 mm (6.5 in.) Ram, 65:1 King Motor, Check-Mate 800 Pump, EPDM Wipers 32 REF 62, 63 33, 34 2X 14 Series A Shown 8933A ti7942a Series B 310524...
  • Page 29 Parts Model 687105 Series B, 165 mm (6.5 in.) Ram, 65:1 King Motor, Check-Mate 800 Pump, EPDM Wipers Ref. Ref. Part No. Description Qty. Part No. Description Qty. 238929 PLATE, 55 gallon ram 918467 HOSE 158979 NIPPLE, reducing; 1/2 x 3/8 npt 100016 WASHER, lock 208391...
  • Page 30 Parts Model 246966 Series B, 165 mm (6.5 in.) Ram, 31:1 Bulldog Motor, Shovel Pump, EPDM Wipers 26, 25 10, 11 19, 20 35, 36 24, 23 15, 14 ti7942a Series B ti5102b Series A Shown 310524...
  • Page 31 Parts Model 246966 Series B, 165 mm (6.5 in.) Ram, 31:1 Bulldog Motor, Shovel Pump, EPDM Wipers Ref. Ref. Part No. Description Qty. Part No. Description Qty. 238929 PLATE, 55 gallon ram 918467 HOSE, 1/4 ID x 63 in. 233087 MODULE, ram 6.5 in.;...
  • Page 32 Parts Model 246967 Series B, 165 mm (6.5 in.) Ram, 65:1 King Motor, Standard King Pump, EPDM Wipers 26, 25 10, 11 19, 20 35, 36 24, 23 15, 14 ti7942a Series B ti7940a Series A Shown 310524...
  • Page 33 Parts Model 246967 Series B, 165 mm (6.5 in.) Ram, 65:1 King Motor, Standard King Pump, EPDM Wipers Ref. Ref. Part No. Description Qty. Part No. Description Qty. 238929 PLATE, 55 gallon ram 100016 WASHER 233087 MODULE, ram 6.5 in.; pneumatic C19800 SCREW, cap C32438...
  • Page 34 Parts Model 918313 Series B, 165 mm (6.5 in.) Ram, 65:1 King Motor, Check-Mate 800 Pump, PVC Wipers Model 234122 Series B, 165 mm (6.5 in.) Ram, 34:1 Senator Motor, Check-Mate 450 Pump, EPDM Wipers 57, 58 18, 19 15, 21, 22, 23, 83 62, 63 52, 53...
  • Page 35 Parts Model 918313 Series B, 165 mm (6.5 in.) Ram, 65:1 King Motor, Check-Mate 800 Pump, PVC Wipers Model 234122 Series B, 165 mm (6.5 in.) Ram, 34:1 Senator Motor, Check-Mate 450 Pump, EPDM Wipers Ref. Ref. Part No. Description Qty.
  • Page 36 Parts Model 918315 Series B, 165 mm (6.5 in.) Ram, 50:1 King Motor, Check-Mate 1000 Pump, EPDM Wipers 57, 58 18, 19 15, 21, 22, 23, 83 62, 63 52, 53 26, 27 8935b ti7942a Series A Shown Series B 310524...
  • Page 37 Parts Model 918315 Series B, 165 mm (6.5 in.) Ram, 50:1 King Motor, Check-Mate 1000 Pump, EPDM Wipers Ref. Ref. Part No. Description Qty. Part No. Description Qty. C32438 CONTROL ASSY, ram and motor air C19800 SCREW, socket hd 918467 HOSE 100016 WASHER, lock...
  • Page 38 Parts Model 918597 Series B, 165 mm (6.5 in.) Ram, 65:1 King Motor, Check-Mate 800 Pump, EPDM Wipers 52, 53 62, 63 26, 27 8878b Series A Shown ti7942a Series B 310524...
  • Page 39 Parts Model 918597 Series B, 165 mm (6.5 in.) Ram, 65:1 King Motor, Check-Mate 800 Pump, EPDM Wipers Ref. Ref. Part No. Description Qty. Part No. Description Qty. C32438 CONTROL ASSY, ram and motor air 200033 HOSE, air; 1/2 npt see page 46 244072 CONTROL ASSY, ram air...
  • Page 40 Parts Model 918314 Series B, 165 mm (6.5 in.) Ram, 65:1 Quiet King Motor, Check-Mate 800 Pump, EPDM Wipers 62, 63 52, 9 26, 27, 29 Series A Shown ti7941a ti7942a Series B 310524...
  • Page 41 Parts Model 918314 Series B, 165 mm (6.5 in.) Ram, 65:1 Quiet King Motor, Check-Mate 800 Pump, EPDM Wipers Ref. Ref. Part No. Description Qty. Part No. Description Qty. C32438 CONTROL ASSY, ram and motor air 205418 HOSE, air; 1/4 npt 156823 UNION, swivel;...
  • Page 42 Parts Model 918481 Series B, 165 mm (6.5 in.) Ram, 45:1 Premier Motor, Dura-Flo 1800 Pump, PVC Wipers 57, 58 64, 65 73, 74 52, 53 26, 27 15, 21, 22, 23 18, 19 Series A Shown ti5104b ti7942a Series B 310524...
  • Page 43 Parts Model 918481 Series B, 165 mm (6.5 in.) Ram, 45:1 Premier Motor, Dura-Flo 1800 Pump, PVC Wipers Ref. Ref. Part No. Description Qty. Part No. Description Qty. 918306 CONTROL ASSY, ram and motor air C19800 SCREW, socket hd 918467 HOSE 100016 WASHER, lock...
  • Page 44 Parts Model 918469 Series B, 165 mm (6.5 in.) Ram, 34:1 Premier Motor, Dura-Flo 2400 Pump, PVC Wipers 57, 58 15, 21, 64, 65 73, 74 52, 53 22, 23 8879b 18, 19 26, 27 Series A Shown ti7942a Series B 310524...
  • Page 45 Parts Model 918469 Series B, 165 mm (6.5 in.) Ram, 34:1 Premier Motor, Dura-Flo 2400 Pump, PVC Wipers Ref. Ref. Part No. Description Qty. Part No. Description Qty. 918306 CONTROL ASSY, ram and motor air 244072 CONTROL ASSY, ram air 918467 HOSE C19800...
  • Page 46 Parts Model C59702 Series C, 165 mm (6.5 in.) Ram, 67:1 Premier Motor, Dura-Flo 1200 Pump, PVC Wipers 57, 58 73, 74 52, 53 64, 65 15, 21, 23, 83 18, 19 26, 27 Series A Shown 8881b ti7942a Series C 310524...
  • Page 47 Parts Model C59702 Series C, 165 mm (6.5 in.) Ram, 67:1 Premier Motor, Dura-Flo 1200 Pump, PVC Wipers Ref. Ref. Part No. Description Qty. Part No. Description Qty. 918306 CONTROL ASSY, ram and motor air 617193 PLATE, pump mounting 918467 HOSE 113993 WASHER, lock...
  • Page 48 Parts Model 261629 Series B, 165 mm (6.5 in.) Ram, 24:1 Quiet King Motor, Check–Mate 800 Pump Ref. Ref. Part No. Description Qty. Part No. Description Qty. 918309 KIT, mounting, cold pump 233087 RAM; 165 mm (6.5 in.), pneumatic (see page 50) See 310523 for parts 222776 KIT, repair, mounting...

  • Page 49: Model 918304, Cold Pump Mounting Kit For Checkmate Pumps

    Parts Model 918304, Cold Pump Mounting Kit for Checkmate Pumps Part No. Description Qty. Part No. Description Qty. 113939 Nut, Hex, 1–8 unc 617193 Plate, pump mounting 113993 Washer, lock, 1 in. 101533 Washer, lock, 0.88 617275 Rod, upper tie, 647.7 mm (25.5 in.) 101535 Nut, hex, 7/8–9 unc 617274...

  • Page 50: Model 918309, Cold Pump Mounting Kit

    Parts Model 918309, Cold Pump Mounting Kit Part Description Qty. Part Description Qty. 617277 Rod, follower cold 101015 Washer, lock, for 3/4 161822 Plate, motor mounting C19187 Nut, hex, 3/4–10 unc 100101 SCREW, cap, hex hd 100672 Screw, set, 3/8–16 unc x 1 100133 WASHER, lock 40, 50...

  • Page 51: Model 243785, Ram Air Control Module For King, Bulldog & Senator

    Parts Model C32438, Ram Air Control Module for King, Bulldog & Senator Part Description Qty. Part Description Qty. 100133 Washer, lock, for 3/8 120 100509 Plug, pipe, 1/4 npt 100307 Nut, hex, 3/8–16 unc 130 187357 Elbow, street, 1/4 npt 617468 Bracket, regulator mounting 140 101180...

  • Page 52: Model 918306, Ram Air Control Module For Premier

    Parts Model 918306, Ram Air Control Module for Premier Part Description Qty. Part Description Qty. C19213 Washer, lock, for 3/8 150 113332 Valve, ball vented, 3/4 nptf x 3/4 nptf 1 C19192 Nut, hex, 3/8–16 unc 160 617466 Nipple, hex, 3/4 npt C19041 Washer, lock int.

  • Page 53: Model 244072, Air Control Assembly

    Parts Model 244072, Air Control Assembly Part No. Description Qty. Part No. Description Qty. C11023 Regulator, pressure, 130 psi / 1/4 054776 Tubing, nylon, 5/16 C06015 Valve, hand 155541 Swivel, 90_, 1/4 npt 100 918108 Valve, relief 111598 Gauge, pressure, 160 psi / 1/4 npt 110 C20479 Nipple, hex, 1/4 npt 617817...

  • Page 54: Accessories

    Accessories Use Only Genuine Graco Parts and Accessories Description Part No. UNHEATED 55-GALLON FOLLOWER PLATE ASSEMBLY 918305 560mm (22 in.) O.D. Order wiper rings separately 55-GALLON FOLLOWER WIPER RINGS KITS 560mm (22 in.) O.D. Kit contains upper and lower hoses and clamp...

  • Page 55: Dimensions

    Dimensions Ram Mounting and Clearance Dimensions 736 mm (29.0 in.) 533 mm 635 mm (21.0 in.) (25 .0 in.) 1067 mm. (42.0 in.) 1219 mm. (48.0 in.) 2748 mm. (108.2 in.) 1732 mm (68.2 in.) Fig. 14 310524...

  • Page 56: Technical Data

    2.9 m (108.2 in.) Pump air inlet 3/4 in. npt (f) Ram air inlet 1/4 in. npt (f) Fluid outlet 3/4 in. npt (f) Premier Models 918303, 918316, 1 in. npt 918469, C59702 Model 918481 1.5 in. npt King 1 in. npt Bulldog 1 in.

  • Page 57: Related Publications

    Related Publications Form Name Form# 165 mm (6.5 in.) Global Ram Module 310523 Bulldog Air Motor 307049 King Air Motor 309347 Premier Air Motor 308213 Check-Mate 2100 Pumps 308149 Check-Mate 1000 Pumps 308355 Check-Mate 800 Pumps, Carbon Steel Lower 308351 Check-Mate 800 Pumps, Stainless Steel Lower 308352 Dura-Flo 2400 Pumps...

  • Page 58: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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