Emerson FISHER 66 Instruction Manual

Pressure reducing regulators
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Instruction Manual
Form 1056
November 2008
Types 66, 66Z, and 66ZZ Pressure
Reducing Regulators
WaRning
!
Failure to follow these instructions or
to properly install and maintain this
equipment could result in an explosion
and/or fire causing property damage and
personal injury or death.
Fisher
regulators must be installed,
®
operated, and maintained in accordance
with federal, state, and local codes, rules
and regulations, and Fisher instructions.
if the regulator vents gas or a leak
develops in the system, service to
the unit may be required. Failure
to correct trouble could result in a
hazardous condition.
Call a gas service person to service
the unit. Only a qualified person must
install or service the regulator.
introduction
Scope of the Manual
This instruction manual provides instructions for
the installation, adjustment, and maintenance
of the Types 66, 66Z, and 66ZZ pressure
reducing regulators. Parts ordering information
is also provided. Other 66 Series regulators and
accessories are covered in other manuals.
Description
The Type 66 self-operated regulator (Figure 1)
maintains a reduced outlet pressure while satisfying
the downstream flow demands. The Types 66Z and
66ZZ self-operated regulators (Figures 8 and 9) also
control a reduced outlet pressure; however, both have
springs sensitive to negative pressures and can be
used for vacuum regulation. Each regulator type has
a balancing diaphragm which increases accurate and
sensitive response to pressure changes by reducing
the unbalanced forces acting on the valve plug. This
regulator and its installation should be checked for
compliance with all applicable codes.
Specifications
The Specifications table lists the specifications for
the Types 66, 66Z, and 66ZZ self-operated pressure
reducing regulators. Some of the specifications for a
given regulator as it comes from the factory appear on
the regulator nameplate.
Principle of Operation
The cast iron Type 66 regulator uses a pitot tube to
sense outlet pressure while the steel Type 66 regulator
uses an external control line to sense outlet pressure
as shown in Figure 6. Both pressure-sensing methods
register the outlet pressure under the main diaphragm.
When increased downstream demand lowers the outlet
pressure, the lower pressure under the main diaphragm
causes the regulator main spring and valve plug and
stem assembly to open the regulator seat ring and to
supply more gas to the downstream system.
www.emersonprocess.com/regulators
Types 66, 66Z, and 66ZZ
W1935-1
Figure 1. Type 66 Self-Operated Pressure
Reducing Regulator

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Summary of Contents for Emerson FISHER 66

  • Page 1 Types 66, 66Z, and 66ZZ Instruction Manual Form 1056 November 2008 Types 66, 66Z, and 66ZZ Pressure Reducing Regulators WaRning Failure to follow these instructions or to properly install and maintain this equipment could result in an explosion and/or fire causing property damage and personal injury or death.
  • Page 2: Specifications

    Types 66, 66Z, and 66ZZ Specifications Body Sizes and End Connection Styles Maximum Operating Pressure Recommended for good Performance (66 Series Vacuum Regulators or Breakers Only): EnD COnnECTiOn STylES nOMinal anD RaTingS Vacuum Regulators: 10 psig or 20.4-inches of COnSTRuCTiOn BODy SiZE, Standard Cast Optional Steel...
  • Page 3 Types 66, 66Z, and 66ZZ Table 1A. Outlet (Control) Pressure Ranges, 2-inch (DN 50) Body OuTlET (COnTROl) COnTROl SPRing inFORMaTiOn PRESSuRE RangE COnSTRuCTiOn 2-inch (Dn 50) Body inches w.c. unless Otherwise mbar Free length, Wire Diameter, Part number Color Code Designated inches (mm) inches (mm)
  • Page 4 Types 66, 66Z, and 66ZZ Table 1C. Outlet (Control) Pressure Ranges, 4-inch (DN 100) Body OuTlET (COnTROl) COnTROl SPRing inFORMaTiOn PRESSuRE RangE COnSTRuCTiOn 4-inch (Dn 100) Body inches w.c. unless Otherwise mbar Free length, Wire Diameter, Part number Color Code Designated inches (mm) inches (mm)
  • Page 5: Installation

    Types 66, 66Z, and 66ZZ aiR COnTROl ValVE REMOTE VEnT ByPaSS linE FuRnaCE OPTiOnal PRESSuRE- lOaDing linE VEnT BlOCK ValVES OR BlOCK Plug COCKS ValVE OR Plug COCK BlOCK BlOCK ValVE ValVE MiXER SWagE niPPlE 12 DiaMETER OF REgulaTOR AD6808 A2495-1 SiZE PiPE BEFORE SWagE 15A9913-A...
  • Page 6 Types 66, 66Z, and 66ZZ COnTROl SPRing DiaPhRagM ValVE STEM EXTERnal ValVE SKiRT COnTROl linE SEaT Ring A6550 inlET PRESSuRE OuTlET PRESSuRE aTMOSPhERiC PRESSuRE Figure 5. Standard Steel Body Operational Schematic Install the Types 66, 66Z, and 66ZZ regulators WaRning horizontally with the spring case vertically above the valve body.
  • Page 7: Maintenance

    Types 66, 66Z, and 66ZZ vented gas can become an explosion, checking outlet pressure setting. Remove the fire, or toxic hazard. Provide piping closing cap (key 27, Figures 6, 7, 8, and 9) and turn to remotely vent the gas to a safe the adjusting screw (key 25, Figures 6, 7, 8, and 9) area away from buildings, air intakes, clockwise, or toward, the spring case to increase the...
  • Page 8 Types 66, 66Z, and 66ZZ Remove all compression in the spring (key 6) by Replacing Plug O-Ring or Metal Seated turning the adjusting screw (key 25) out of the Valve Plug spring case. 1. Remove hex screws (key 20) from the bottom For the Types 66 and 66Z regulators, remove flange (key 7).
  • Page 9 Types 66, 66Z, and 66ZZ 3. Place the lower stem gasket (key 18) on the instructions. Continue to step 7 if further valve plug stem (key 13). disassembly is required. 4. Place one balancing diaphragm plate (key 15) on 7. Remove the lower diaphragm plate (key 4), the the valve plug stem (key 13) with “cupped”...
  • Page 10: Parts Ordering

    Types 66, 66Z, and 66ZZ Parts list 16. For the Types 66 and 66Z regulators, align the upper diaphragm casing (key 2) using the Description Part number marks made in the Disassembly section step 3. Place the upper diaphragm casing (key 2) on the diaphragm, fasten the cap screws and hex note nuts (keys 21 and 22), tightening the cap...
  • Page 11 Types 66, 66Z, and 66ZZ OPTiOnal METal SEaT aPPly luB CJ8392-F nOT ShOWn CK4805-D A2502-1 Figure 6. Soft-Seated Type 66 Regulator (with external control line) DETail a SCalE 2:1 aPPly luB nOT ShOWn CD5300 Figure 7. Type 66 Regulator Assembly (with pitot tube)
  • Page 12 Types 66, 66Z, and 66ZZ aPPly luB nOT ShOWn 30A4436-D A2501-1 Figure 8. Type 66Z Regulator 30A6347-D Figure 9. Type 66ZZ Regulator...
  • Page 13 Types 66, 66Z, and 66ZZ Description Part number Description Part number Diaphragm Plate, Plated steel (2 required) Seat Ring 2-inch (DN 50) body 1D255625072 Standard 3-inch (DN 80) body 1D477328992 Brass 4-inch (DN 100) body 1D477425062 2-inch (DN 50) body 1D783012022 3-inch (DN 80) body 1D783112022...
  • Page 14 Types 66, 66Z, and 66ZZ Description Part number Description Part number Valve Plug Stem (continued) Cap Screw, Zinc-plated steel (continued) For Type 66ZZ 4-inch (DN 100) 2-inch (DN 50) body body (16 required) 1D530824052 Brass 1E991614012 4-inch (DN 100) 3-inch (DN 80) body body (NACE 16 required) 1D5308X0022 Brass...
  • Page 15 Types 66, 66Z, and 66ZZ Description Part number Description Part number 35* Gasket, Neoprene (CR) Lock Washer, for Type 66 with external 2-inch (DN 50) body 1D843604082 control line and adjusting travel stops, 3-inch (DN 80) body 1D843704082 Steel (2 required) 4-inch (DN 100) body 1D843804082 2-inch (DN 50) body...
  • Page 16 For further information visit www.emersonprocess.com/regulators The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their prospective owners. Fisher is a mark owned by Fisher Controls, Inc., a business of Emerson Process Management.

This manual is also suitable for:

Fisher 66zFisher 66zz

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