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Danfoss Optyma Slim Pack OP-LPQE Instructions Manual

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Instructions
Optyma™ Slim Pack
OP-LPQE/MPVE/MPME
Name plate
A
OP-MPVE034MLW04E
114X7039
B
C
Application
MBP
D
Refrigerant
(1) R404A, R507, R22,
R448A, R449A, R452A
E
M.W.P. HP
(1) 28 bar
LP
(1) 7 bar
F
Voltage
380-400V3N~/50Hz
LRA
30.5 A
OIL INSIDE POE 46
G
Serial No.
123456CG0514
Barcode Serial No:
EAN No.
XXXXXXXXXXX
Danfoss A/S, 6430 Nordborg, Denmark
A: Model
B: Code number
C: Application, Protection
D: Refrigerant
E: Housing Service Pressure
F: Supply voltage, Locked Rotor Ampere,
Maximum Current Consumption
G: Serial Number and bar code
Picture 2
1 – Introduction
These instructions pertain to Optyma
Pack condensing units OP-LPQE/MPVE/MPME
(R22, R404A, R507, R134a, R513A, R448A, R449A,
R452A) used for refrigeration systems. They pro-
vide necessary information regarding safety and
proper usage of this product.
The condensing unit includes following:
• Scroll/reciprocating compressor
• Microchannel heat exchanger
• Dual pressure switches
• Service valves suction/ liquid
• Weather proof housing (IP 54)
• Filter drier
• Receiver with stop valve
• Sight glass
• Solenoid valve
• Phase sequence relay *
)
• Fully pre-wired electrical panel (including main
switch, compressors contactor, overload relay)
• Crankcase heater (OP-LPQE units in W04 and
W10 only)*
)
Fan speed controller (W10 only)
*
Refer version control for components details in
)
all versions
© Danfoss | DCS (CC)| 2019.01
MADE IN INDIA
IP54
N
(2) R134a, R513A
(2) 23 bar
(2) 5 bar
MCC
7.5 A
Picture 1 : Minimum mounting distances
L
[mm]
250
Mounting bolts
2 – Handling and storage
TM
Slim
• It is recommended not to open the packaging
before the unit is at the final place for installation.
• Handle the unit with care. The packaging al-
lows for the use of a forklift or pallet jack. Use
appropriate and safe lifting equipment.
• Store and transport the unit in an upright position.
• Store the unit between -35°C and 50°C.
• Don't expose the packaging to rain or corrosive
atmosphere.
• After unpacking, check that the unit is com-
plete and undamaged.
3 – Installation precautions
Do not braze as long the condensing unit is
under pressure.
Never place the unit in a flammable atmosphere
Place the unit in such a way that it is not blocking
or hindering walking areas, doors, windows or similar.
• Ensure adequate space around the unit for air
circulation and to open doors. Refer to picture1
for minimal values of distance to walls.
• Avoid installing the unit in locations which are daily
exposed to direct sunshine for longer periods.
• Avoid installing the unit in aggressive and dus-
ty environments.
L
O
M
M
N
O
[mm]
[mm]
[mm]
650
550
550
Picture 3
Schrader valve
Installation and servicing of the conden-
sing units by qualified personnel only.
Follow these instructions and sound refri-
geration engineering practice relating to
installation, commissioning, maintenance
and service.
The condensing unit must only be used for
its designed purpose(s) and within its scope of
application.
Under all circumstances, the EN378 (or
other applicable local safety regulation)
requirements must be fulfilled.
The condensing unit is delivered under nitro-
gen gas pressure (1 bar) and hence it cannot
be connected as it is; refer to the «installation»
section for further details.
The condensing unit must be handled with cau-
tion in the vertical position (maximum offset
from the vertical : 15°)
Anticlockwise (open)
Clockwise (Close)
• Ensure a foundation with horizontal surface
(less than 3° slope), strong and stable enough
to carry the entire unit weight and to eliminate
vibrations and interference.
• The unit ambient temperature may not exceed
50°C during off-cycle.
• Ensure that the power supply corresponds to
the unit characteristics (see nameplate).
• When installing units for HFC refrigerants, use
equipment specifically reserved for HFC refri-
gerants which was never used for CFC or HCFC
refrigerants.
• Use clean and dehydrated refrigeration-grade
copper tubes and silver alloy brazing material.
• Use clean and dehydrated system components.
• The suction piping connected to the compres-
sor must be flexible in 3 dimensions to dampen
vibrations. Furthermore piping has to be done
in such a way that oil return for the compres-
sor is ensured and the risk of liquid slug over in
compressor is eliminated.
4 – Installation
• The installation in which the condensing unit is ins-
talled must comply to EEC Pressure directive (PED)
no. 2014/68/EU. The condensing unit itself is not a
AN238286441930en-001101 | 1

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Summary of Contents for Danfoss Optyma Slim Pack OP-LPQE

  • Page 1 • The installation in which the condensing unit is ins- all versions talled must comply to EEC Pressure directive (PED) • Avoid installing the unit in aggressive and dus- ty environments. no. 2014/68/EU. The condensing unit itself is not a © Danfoss | DCS (CC)| 2019.01 AN238286441930en-001101 | 1...
  • Page 2 • Connect the required safety and control de- ments in excess of 1.5 mm require corrective vices. When the schrader port is used for this, A DGT accessory is available from Danfoss: refer measures such as tube brackets. remove the internal valve.
  • Page 3 If refrigerant used is R134a or R513A clockwise direction to reach 8 bar 17 - Pressostat factory settings High pressure settings (bar (g)) Low pressure settings (bar (g)) Refrigerants R404A/R507/R448A/R449A/R452A R134a/R513A © Danfoss | DCS (CC) | 2019.01 AN238286441930en-001101 | 3...
  • Page 4 Cut In -1 bar (Pe)(30in.Hg) LP, aut. reset LP, man. reset Manual reset Manual reset Test Manual test Test Convertible reset KP 17B 060-539366, 060-539466 LP diff. LP-auto. LP-auto. HP-man. HP-auto. 4 | AN238286441930en-001101 © Danfoss | DCS (CC) | 2019.01...
  • Page 5 Instructions OP-LPQE048 - 068, OP-MPVE034 - 046 - 057, OP-MPME048 - 060 OP-LPQE067 - 084 - 098, OP-MPVE068 - 080 - 093 - 099 - 108 © Danfoss | DCS (CC) | 2019.01 AN238286441930en-001101 | 5...
  • Page 6 Code G (version W02): OP-MPVE034 - 046 & OP-MPME048 - 060 & OP-MPZE060 OP - MPVE034MLW02G OP - MPVE046MLW02G OP - MPVE048MTW02G OP - MPVE060MTW02G OP - MPZE060MTW02G Code G (version W02): OP-MPVE068 - 080 - 093 6 | AN238286441930en-001101 © Danfoss | DCS (CC) | 2019.01...
  • Page 7 Code G (version W04): OP-MPVE034 - 046 - 057 & OP-MPME048 - 060 & LPQE048 - 068 OP - MPVE034MLW04G OP - MPVE046MLW04G OP - MPVE048MLW04G OP - MPVE057MLW04G OP - MPVE060MLW04G OP - LPQE048NTW04G OP - LPQE068NTW04G © Danfoss | DCS (CC) | 2019.01 AN238286441930en-001101 | 7...
  • Page 8 OP - MPVE080MLW04E OP - MPVE099MLW04E OP - MPVE108MLW04E OP - MPME048MTW04E OP - MPME060MTW04E OP - LPQE048NTW04E OP - LPQE068NTW04E OP - LPQE067LLW04E OP - LPQE084LLW04E OP - LPQE098LLW04E 8 | AN238286441930en-001101 © Danfoss | DCS (CC) | 2019.01...
  • Page 9 Code G (version W10) : OP-MPVE034 -046- 057-068-080; OP-LPQE048 - 068 OP - MPVE034MLW10G OP - MPVE057MLW10G OP - LPQE048NTW10G OP - LPQE068NTW10G OP - MPVE046MLW10G OP - MPVE068MLW10G OP - MPVE080MLW10G © Danfoss | DCS (CC) | 2019.01 AN238286441930en-001101 | 9...
  • Page 10 High pressure alarms Room thermostat Start capacitor compressor Compressor Discharge gas thermostat white Run capacitor compressor Fan motor Terminals E1, E1* Crankcase heater K1, K1* Contactor Solenoid valve Main switch Start relay 10 | AN238286441930en-001101 © Danfoss | DCS (CC) | 2019.01...
  • Page 11 Instructions © Danfoss | DCS (CC) | 2019.01 AN238286441930en-001101 | 11...
  • Page 12 Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trade- marks in this material are property of the respective companies.