Related Manuals for Jackson AJX Series
Summary of Contents for Jackson AJX Series
- Page 1 INSTALLATION, OPERATION, AND SERVICE MANUAL AJX SERIES CONVEYOR DISHMACHINES AJX Series Manual • 07610-003-60-98-L...
- Page 2 ONE YEAR LIMITED PARTS AND LABOR WARRANTY For a period of one (1) year from date of original installation of a new Jackson Dishmachine (but in no event to exceed eighteen (18) months from date of shipment from Jackson’s factory), Jackson WWS, Inc. (Jackson) will repair or replace, at its discretion, any original part that proves defective in materials or workmanship at the time the Dishmachine was purchased;...
- Page 3 MANUFACTURER'S LIMITED WARRANTY (CONT.) (APPLICABLE ONLY IN THE UNITED STATES AND CANADA) PRODUCT CHANGES: Jackson reserves the right to make changes in design and specification of any component of the Dishmachine as engineering or necessity requires. DISCLAIMER OF WARRANTIES: THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, THAT ARE NOT SET FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF.
- Page 4 REVISION HISTORY Revision Revision Made by Applicable ECNs Details Letter Date 1-19-09 Process Initial release of manual. 1-30-09 Process Added 15 kW heater option and adjusted amperage ratings. 10-6-09 Added curtain installation diagram. Changed the part from a weldment (05700-021-67-50) to a casting 10-9-09 8044 (09515-003-58-12).
- Page 5 NOMENCLATURE AJX-44CE, AJX-54CE, AJX-66CE, AJX-76CE, AJX-80CE, AJX-90CE Electrically-heated rack conveyor machines, available in chemical-sanitizing and hot-water-sanitizing models. AJX-44CS, AJX-54CS, AJX-66CS, AJX-76CS, AJX-80CS, AJX-90CS Steam-heated, hot-water-sanitizing rack conveyor machines. The manufacturer provides technical support for all of the machines detailed in this manual.
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Page 6: Table Of Contents
TABLE OF CONTENTS GUIDES Symbols ............................1 Abbreviations & Acronyms ......................1 SPECIFICATIONS Machine Dimensions ........................2 Side-loader Dimensions......................14 Side-loader & Table Install ......................16 Operating Parameters ......................17 Electrical Requirements ......................18 INSTALLATION Installation Instructions ......................21 Inspection........................21 Unpacking ........................21 Leveling.......................... 21 Facility Hot Water Heater ....................21 Plumbing ........................ - Page 7 TABLE OF CONTENTS MAINTENANCE Preventative Maintenance ......................33 Torque Settings ........................33 Drive Gear Reducer Lubrication ....................34 TROUBLESHOOTING Common Problems ........................36 PARTS AJX-44/54 Control Box ......................38 AJX-66/76/80/90 Control Box ....................40 Motor Overloads ........................42 Heater Box ..........................44 Plumbing Options ........................
- Page 8 TABLE OF CONTENTS PARTS Strainers ..........................75 Rinse Fill Option ........................76 Float Switch/Scrap Basket ....................77 Curtain/Conveyor Switch ...................... 78 Side-loader Parts ........................79 Miscellaneous Parts ......................81 SCHEMATICS AJX-44/54CE 208-230 V/50-60 Hz/1-Phase ................83 AJX-44/54CE 460 V/50-60 Hz/3-Phase..................84 AJX-44/54CS 208-230 V/50-60 Hz/1-Phase ................
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Page 9: Symbols
GUIDES GUIDES SYMBOLS - Risk of injury to personnel WARNING - Risk of damage to equipment CAUTION - Risk of electrical shock - Caustic chemicals - Reference data plate - Lockout electrical power - Important note NOTICE - Instructions Hyperlink ABBREVIATIONS &... -
Page 10: Specifications
MACHINE DIMENSIONS SPECIFICATIONS AJX-44 LEFT-TO-RIGHT LEGEND 4 [102 mm] 14 [355 mm] A - Main Water Inlet (3/4" NPT, 180 °F MIN) B - Electrical Connection C - Drain Connection (1 1/2" NPT) D - Vent Collar - Optional E - Vent Cowl - Standard F - Machine Steam Inlet (3/4"... - Page 11 MACHINE DIMENSIONS SPECIFICATIONS AJX-44 RIGHT-TO-LEFT 4 [102 mm] MIN 14 [355 mm] MIN LEGEND A - Main Water Inlet (3/4" NPT, 180 °F MIN) B - Electrical Connection C - Drain Connection (1 1/2" NPT) D - Vent Collar - Optional E - Vent Cowl - Standard 21 [535 mm] F - Machine Steam Inlet (3/4"...
- Page 12 MACHINE DIMENSIONS SPECIFICATIONS AJX-54 LEFT-TO-RIGHT LEGEND 4 [102 mm] 14 [355 mm] A - Main Water Inlet (3/4" NPT, 180 °F MIN) B - Electrical Connection C - Drain Connection (1 1/2" NPT) D - Vent Collar - Optional E - Vent Cowl - Standard F - Machine Steam Inlet (3/4"...
- Page 13 MACHINE DIMENSIONS SPECIFICATIONS AJX-54 RIGHT-TO-LEFT LEGEND 4 [102 mm] 14 [355 mm] A - Main Water Inlet (3/4" NPT, 180 °F MIN) B - Electrical Connection C - Drain Connection (1 1/2" NPT) D - Vent Collar - Optional E - Vent Cowl - Standard F - Machine Steam Inlet (3/4"...
- Page 14 MACHINE DIMENSIONS SPECIFICATIONS AJX-66 LEFT-TO-RIGHT 4 [102 mm] 14 [355 mm] LEGEND 5 [127 mm] A - Water Inlet (3/4" NPT, 110–140 °F MIN) B - Electrical Connection C - Drain Connection (1 1/2" NPT) D - Vent Collar - Optional E - Vent Cowl - Standard 21 [535 mm] F - Machine Steam Inlet (3/4"...
- Page 15 MACHINE DIMENSIONS SPECIFICATIONS AJX-66 RIGHT-TO-LEFT 14 [355 mm] MIN 4 [102 mm] MIN 5 [127 mm] LEGEND A - Water Inlet (3/4" NPT, 110–140 °F MIN) B - Electrical Connection C - Drain Connection (1 1/2" NPT) D - Vent Collar - Optional 21 [535 mm] E - Vent Cowl - Standard F - Machine Steam Inlet (3/4"...
- Page 16 MACHINE DIMENSIONS SPECIFICATIONS AJX-76 LEFT-TO-RIGHT 4 [102 mm] LEGEND 14 [355 mm] 5 [127 mm] A - Water Inlet (3/4" NPT, 110–140 °F MIN) B - Electrical Connection C - Drain Connection (1 1/2" NPT) D - Vent Collar - Optional E - Vent Cowl - Standard 21 [535 mm] F - Machine Steam Inlet (3/4"...
- Page 17 MACHINE DIMENSIONS SPECIFICATIONS AJX-76 RIGHT-TO-LEFT 4 [102 mm] LEGEND 14 [355 mm] 5 [127 mm] A - Water Inlet (3/4" NPT, 110–140 °F MIN) B - Electrical Connection C - Drain Connection (1 1/2" NPT) D - Vent Collar - Optional E - Vent Cowl - Standard 21 [535 mm] F - Machine Steam Inlet (3/4"...
- Page 18 MACHINE DIMENSIONS SPECIFICATIONS AJX-80 LEFT-TO-RIGHT LEGEND 14 [355 mm] 5 [127 mm] 4 [102 mm] MIN A - Water Inlet (3/4" NPT, 110–140 °F MIN) B - Electrical Connection C - Drain Connection (1 1/2" NPT) D - Vent Collar - Optional E - Vent Cowl - Standard F - Machine Steam Inlet (3/4"...
- Page 19 MACHINE DIMENSIONS SPECIFICATIONS AJX-80 RIGHT-TO-LEFT 14 [355 mm] MIN 4 [102 mm] MIN 5 [127 mm] LEGEND A - Water Inlet (3/4" NPT, 110–140 °F MIN) B - Electrical Connection C - Drain Connection (1 1/2" NPT) D - Vent Collar - Optional 21 [533mm] E - Vent Cowl - Standard F - Machine Steam Inlet (3/4"...
- Page 20 MACHINE DIMENSIONS SPECIFICATIONS AJX-90 LEFT-TO-RIGHT LEGEND 4 [102 mm] 14 [355 mm] 5 [127 mm] A - Water Inlet (3/4" NPT, 110–140 °F MIN) B - Electrical Connection C - Drain Connection (1 1/2" NPT) D - Vent Collar - Optional E - Vent Cowl - Standard 21 [535 mm] F - Machine Steam Inlet (3/4"...
- Page 21 MACHINE DIMENSIONS SPECIFICATIONS AJX-90 RIGHT-TO-LEFT 4 [102 mm] LEGEND 14 [355 mm] 5 [127 mm] A - Water Inlet (3/4" NPT, 110–140 °F MIN) B - Electrical Connection C - Drain Connection (1 1/2" NPT) D - Vent Collar - Optional E - Vent Cowl - Standard 21 [535 mm] F - Machine Steam Inlet (3/4"...
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Page 22: Side-Loader Dimensions
SIDE-LOADER DIMENSIONS SPECIFICATIONS SIDE-LOADER LEFT-TO-RIGHT 25” 4 1/2” 5” Minimum Dishmachine 12 1/2” Dishmachine Center-line Vent Connection Opening Conveyor Dishmachine Splash Shield 1 1/2” drain, connected 14 1/2” to dishmachine drain line. 29” Section A-A 1/2” Dishtable Minimum Use silicone between table and lip of side-loader... - Page 23 Dishmachine SIDE-LOADER DIMENSIONS SPECIFICATIONS Center-line Vent Connection Opening SIDE-LOADER RIGHT-TO-LEFT Conveyor 25” 4 1/2” 5” Dishmachine Minimum Dishmachine 12 1/2” Splash Shield Dishmachine Center-line Vent Connection Opening Conveyor Dishmachine Splash Shield 14 1/2” 1 1/2” drain, connected to 29” 14 1/2” dishmachine drain line.
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Page 24: Side-Loader & Table Install
SIDE-LOADER & TABLE INSTALL SPECIFICATIONS 23” SIDE-LOADER DIMENSIONS 30” SIDE-LOADER DIMENSIONS MODEL DIMENSIONS MODEL DIMENSIONS AJX-44 75” AJX-44 82” AJX-66 97” AJX-66 104” AJX-80 111” AJX-80 118” Left-to-Right shown. [254 mm] [102 mm] [864 mm] 23 or 30 [584 or 762 mm] Depending on the width of the side-loader. -
Page 25: Operating Parameters
OPERATING PARAMETERS SPECIFICATIONS OPERATING SPECIFICATIONS WATER REQUIREMENTS High-temp High-temp Racks per Hour Minimum Wash Temperature (°F/°C) 160/71 Dishes per Hour 5625 Minimum Rinse Temperature (°F/°C) 180/82 Glasses per Hour 8100 Pre-wash Temperature (°F/°C) 110-140/43-60 Flow Pressure (PSI) Low-temp Flow Rate (GPM) 2.57 Racks per Hour Water Line Size (NPT) -
Page 26: Electrical Requirements
ELECTRICAL REQUIREMENTS SPECIFICATIONS All electrical ratings provided in this manual are for reference only. Always refer to the machine data plate to get the exact electrical information for this machine. All electrical work performed on machines should be done in accordance with applicable local, state, territorial, and national codes. - Page 27 ELECTRICAL REQUIREMENTS SPECIFICATIONS Local codes may require more stringent protection than what is displayed here and on the data plate. Always verify with your electrical NOTICE service contractor that your circuit protection is adequate and meets all applicable national and local codes. Numbers in this manual are for reference and may change without notice.
- Page 28 ELECTRICAL REQUIREMENTS SPECIFICATIONS Local codes may require more stringent protection than what is displayed here and on the data plate. Always verify with your electrical NOTICE service contractor that your circuit protection is adequate and meets all applicable national and local codes. Numbers in this manual are for reference and may change without notice.
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Page 29: Installation Instructions
INSTRUCTIONS INSTALLATION INSPECTION Before installing the machine, check the packaging and machine for damage. Damaged packaging indicates possible damage to the product. If there is any type of damage to both the packaging and machine, DO NOT THROW AWAY THE PACKAGING. The machine has been inspected at the factory and is expected to arrive in new, undamaged condition. -
Page 30: Plumbing
INSTRUCTIONS INSTALLATION PLUMBING All plumbing connections must adhere to local, state, territorial, and national codes. The installing plumber is responsible for ensuring the incoming water lines are flushed of debris before connecting the machine. Chips and materials from cutting processes can become The plumber MUST flush the incoming water line! lodged in the solenoid valves and prevent them from opening or closing. -
Page 31: Steam Line Connections
INSTRUCTIONS INSTALLATION STEAM LINE The steam machines come with lines to connect the source steam. Connect all steam lines to the machine as all applicable codes provide. See machine data plate for CONNECTIONS information concerning steam flow pressure. here Click for the Steam Booster manual. -
Page 32: Motor Rotation
INSTRUCTIONS INSTALLATION MOTOR On 3-Phase machines only, correct pump motor rotation must be verified before the machine is operated. Failure to do so can result in damage to the machine and ROTATION components. 1. Follow the Power Up section. CAUTION CAUTION! On 3-Phase machines only, correct pump... -
Page 33: Chemical Feeder Equipment
INSTRUCTIONS INSTALLATION CHEMICAL FEEDER This machine does not come with an integrated chemical supply/feeder system. For the machine to operate correctly, connect it to a third-party chemical dispenser (see EQUIPMENT Connection Points section) that meets the requirements of NSF Standard 29. Contact a chemical supplier about connecting a dispenser to the machine. -
Page 34: Exhaust Fan Timer
INSTRUCTIONS INSTALLATION CONNECTION POINTS Incoming Water Rinse-aid Rinse-aid tube connection shown to the right. GRND Terminals marked "CVS" provide a voltage signal whenever the drive motor is operating. Terminals marked "DET" provide a voltage signal whenever the wash motor is operating. There is no dedicated connection for a rinse- aid dispenser on the... -
Page 35: Curtains
CURTAINS INSTALLATION Decals mark the curtain locations inside the machine, starting at the load end and ending at the unload end. The illustrations below (Left-to-Right machines shown, Right-to-Left are mirrored) indicate the curtain size to be placed on the curtain hooks provided. If any curtain components are missing, they MUST be obtained and installed before operation. CE &... -
Page 36: Operation
OPERATING INSTRUCTIONS OPERATION PREPARATION Before operating the machine, verify the following: 1. Drain handle is turned to “CLOSE” position. OPEN CLOSE 2. Strainers and pawl bar are installed and secure. 3. Actuator switches move with relative freedom and do not bind. 4. -
Page 37: First Rack
OPERATING INSTRUCTIONS OPERATION FIRST RACK The first rack of ware placed in the machine will typically reduce the temperature of the wash tank, and might need to run through the machine again. This process might be necessary any time the machine has not been operated for an extended period of time, although this is dependent on the type of ware being used, its temperature, and the... -
Page 38: Shutdown
OPERATING INSTRUCTIONS OPERATION SHUTDOWN To shut the machine down, press the OFF button on the front of the machine. To drain the machine, move the drain handle to the OPEN position. If the machine is equipped with a booster, shut it down according to its manufacturer’s instructions. CLEANING Clean the machine at least once every 24 hours or at the end of the day. - Page 39 OPERATING INSTRUCTIONS OPERATION CLEANING 5. As needed, clean the wash and rinse arms: a. Remove wash arm manifolds. For machines with pre-wash sections, also remove and clean the pre-wash arm. b. Remove end-caps from arms and manifolds. c. Clean nozzles with a brush. Also clean rinse assembly nozzles. d.
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Page 40: Deliming
OPERATING INSTRUCTIONS OPERATION DELIMING 1. Disconnect/turn off chemical feeder equipment. 2. Turn the machine on. GRND 3. Add deliming solution according to chemical supplier’s instructions. 4. Close door. 5. Flip AUTOMATIC/DELIME switch to DELIME. 6. Run the machine period of time recommended by chemical supplier. 7. -
Page 41: Preventative Maintenance
PREVENTATIVE MAINTENANCE MAINTENANCE PREVENTATIVE The manufacturer highly recommends that any maintenance and repairs not specifically discussed in this manual be performed only by QUALIFIED SERVICE PERSONNEL. MAINTENANCE Performing maintenance on your machine may void your warranty, lead to larger problems, or even cause harm to the operator. -
Page 42: Drive Gear Reducer Lubrication
PREVENTATIVE MAINTENANCE LUBRICANTS MAINTENANCE WORM GEAR REDUCERS DRIVE GEAR The maintenance procedures detailed here are manufacturer’s instructions for the brand of gear reducer that is installed on the machines covered in this manual. REDUCER For special applications that involve severe ambient experience, recommends the use of Mobil SHC temperature extremes or a seasonal oil requirement, synthetic lubricants. - Page 43 PREVENTATIVE MAINTENANCE MAINTENANCE DRIVE GEAR after a short period of operation and adjusted, if necessary. When changing double- reduction models, each housing should be drained and filled independently, even though REDUCER there could be a common level. LUBRICATION Initial oil change - The new oil in a speed reducer should be changed at the end of 250 hours of operation.
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Page 44: Troubleshooting
TROUBLESHOOTING TROUBLESHOOTING WARNING: Inspection, testing, and repair of electrical equipment should only be performed by a qualified service technician. Many of the tests require that the machine have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE. WARNING OBSERVATION POSSIBLE CAUSE... - Page 45 TROUBLESHOOTING TROUBLESHOOTING WARNING: Inspection, testing, and repair of electrical equipment should only be performed by a qualified service technician. Many of the tests require that the machine have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE. WARNING OBSERVATION POSSIBLE CAUSE...
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Page 46: Ajx-44/54 Control Box
AJX-44/54 CONTROL BOX PARTS GRND ITEM DESCRIPTION PART NUMBER Electrical Box 05700-041-88-43 Terminal Block 05940-011-48-27 Rinse Thermometer, 96” Lead 06685-111-68-48 09905-002-97-62 Rinse Decal, 180 °F Star Washer, External Tooth, 10-24 05311-273-02-00 Screw, 10-32 x 3/4” Long Phillips Trusshead 05305-011-62-17 Decal, Gauge 09905-021-72-29 Wash, Thermometer, 48”... - Page 47 AJX-44/54 CONTROL BOX PARTS ITEM DESCRIPTION PART NUMBER Switch, ON/FILL - OFF/DRAIN 05930-301-46-00 Motor Contactor 05945-111-68-38 Heater Contactor (CE Only) 05945-002-24-70 Overload See Motor Overloads page. Overload See Motor Overloads page. Control Relay 05945-111-35-19 Control Relay 05945-111-72-51 Screw, 6-32 x 3/8” Long Round Phillipshead 05305-002-25-91 Fuse (460 V Only) 05920-011-72-88...
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Page 48: Ajx-66/76/80/90 Control Box
AJX-66/76/80/90 CONTROL BOX PARTS GRND ITEM DESCRIPTION PART NUMBER Electrical Box 05700-041-88-50 Decal, L1, L2, L3 09905-101-12-66 Terminal Block 05940-011-48-27 Terminal Board 05940-021-89-41 Decal, Gauge 09905-021-72-30 Light, Amber (CE Only) 05945-111-44-44 Wire Lug, 2 AWG to 14 AWG 05940-200-76-00 Light, Red 05945-111-44-45 Din Rail 05700-021-72-75... - Page 49 AJX-66/76/80/90 CONTROL BOX PARTS ITEM DESCRIPTION PART NUMBER Terminal Board 05940-002-78-97 Motor Contactor 05945-111-68-38 Circuit Breaker (208-230 Volt, 60 Hz Models Only) 05925-011-68-34 Overload See Motor Overloads page. Switch, ON/FILL - OFF/DRAIN 05930-301-46-00 Overload See Motor Overloads page. Overload See Motor Overloads page. Heater Contactor (CE Only) 05700-002-24-70 Control Relay...
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Page 50: Motor Overloads
MOTOR OVERLOADS PARTS AJX-44/54 VOLTS PHASE DRIVE MOTOR PRE-WASH MOTOR WASH MOTOR 05945-011-84-59 05945-111-68-40 05945-011-84-59 05945-111-68-40 05945-011-84-59 05945-111-68-40 05945-002-71-09 05945-111-68-40 05945-111-69-12 05945-111-81-33 05945-111-69-12 05945-111-81-33 05945-002-66-00 05945-002-65-99 05945-111-68-39 05945-111-68-40 05945-111-68-39 05945-111-68-40 05945-111-69-12 05945-111-81-33 05945-111-68-39 05945-111-68-40 05945-111-69-12 05945-111-81-33 AJX-66/76 VOLTS PHASE DRIVE MOTOR PRE-WASH MOTOR WASH MOTOR 05945-011-84-59... - Page 51 MOTOR OVERLOADS PARTS AJX-80/90 VOLTS PHASE DRIVE MOTOR PRE-WASH MOTOR WASH MOTOR 05945-011-84-59 05945-111-68-40 05945-011-84-59 05945-111-68-40 05945-011-84-59 05945-111-68-40 05945-002-71-09 05945-111-68-40 05945-111-69-12 05945-111-81-33 05945-111-69-12 05945-111-81-33 05945-002-66-00 05945-002-65-99 05945-111-68-39 05945-111-68-40 05945-111-68-39 05945-111-68-40 05945-111-69-12 05945-111-81-33 05945-111-68-39 05945-111-68-40 05945-111-69-12 05945-111-81-33 07610-003-60-98-L...
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Page 52: Heater Box
HEATER BOX PARTS ITEM DESCRIPTION PART NUMBER Heater Box Cover 05700-002-02-04 Heater Box 05700-002-98-38 05930-011-49-43 Thermostat, High Limit Fitting, 1/4”, Imperial Brass 05310-924-02-05 Heater See next page. Terminal Board 05940-002-78-97 Kit, Wash Regulating Thermostat (CE Series) 06401-003-18-20 Kit, Wash Regulating Thermostat (CS Series) 06401-003-18-21 07610-003-60-98-L... - Page 53 HEATER BOX PARTS ITEM DESCRIPTION PART NUMBER 5/16-18 Hex Nut 05310-275-01-00 Heater See table below. Heater Gasket 05330-200-02-70 5/16" Lockwasher 05311-275-01-00 HEATERS VOLTS PHASE PART NUMBER 04540-121-79-30 04540-121-79-31 04540-121-79-30 04540-121-79-31 04540-121-79-32 *Steam models do not use electric heaters. When replacing a heater, it is HIGHLY recommended that the heater gasket be changed as well. Once NOTICE installed, gaskets become compressed and are subjected to extreme temperature changes.
- Page 54 HEATER BOX PARTS HEATER SYSTEM TROUBLESHOOTING The wash tank heater system is electrically-connected in the circuit and is dependent upon the machine being properly filled with water and maintaining a safe water level. The system consists of two thermostats (mounted in the heater box behind the dress panel), a float switch (mounted in the wash tank), the heater relay (mounted in control box), and the heater which is activated by the thermostats.
- Page 55 HEATER BOX PARTS HEATER PROTECTION AND AUTOMATIC FILL (FOR UNITS EQUIPPED WITH AUTOMATIC FILL) This control is activated when the power switch is turned “ON.” The primary function is to automatically energize the wash tank heating circuit. It will also cut-off the wash tank heating circuit should the water be accidentally drained from the machine with the power switch still “ON.”...
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Page 56: Plumbing Options
PLUMBING OPTIONS PARTS SHOCK ABSORBER (WATER ARRESTOR) OPTION Water Arrestor, 1/2” 06685-100-05-00 Tee, 3/4” x 3/4” x 1/2” 04730-211-06-00 Nipple, 3/4”, Close, Brass 04730-207-34-00 WATER TREATMENT OPTION Scaltrol System Replacement Cartridge 04730-003-05-76 (inspect at least every 6 months) RSC-100 PRESSURE REGULATING VALVE OPTION (WITH SHOCK ABSORBER) Water Arrestor, 1/2”... -
Page 57: Pre-Wash Inlet Plumbing
PRE-WASH INLET PLUMBING PARTS ITEM DESCRIPTION PART NUMBER Fill Line Injector 05700-002-04-71 Gasket, Fill Line Injector 05330-111-42-81 Tube, Copper, 1/2” 05700-002-04-93 Adapter, Male 04730-401-03-01 Vacuum Breaker 04820-003-06-13 Elbow, 1/2” 04730-406-01-01 Adapter, 1/2” 04730-011-59-53 Valve, Solenoid, 1/2”, 110 V 04810-100-12-18 Nipple, 1/2”, Close, Brass 04730-207-15-00 Y-strainer, 1/2”... -
Page 58: Solenoid Valve & Vacuum Breaker
SOLENOID VALVE & VACUUM BREAKER PARTS Screw Data Plate Cap Screw Coil & Housing Data Plate Valve Bonnet Spring Plunger Cap Retainer O-ring Diaphragm Retainer O-ring Diaphragm Plunger Components of Repair Kit Screen Retainer Body Mesh Screen Valve Body Solenoid Valve Plunger Kit Vacuum Breaker Repair Kit Includes plunger and spring 06401-003-06-23... -
Page 59: Rinse Inlet Plumbing
RINSE INLET PLUMBING PARTS 07610-003-60-98-L... - Page 60 RINSE INLET PLUMBING PARTS ITEM DESCRIPTION PART NUMBER Plug, 1/8”, Brass 04730-209-07-37 Rinse Injector 05700-002-03-42 05330-111-42-81 Gasket, Rinse Injector Vacuum Breaker, 1/2” 04820-003-06-13 Adapter, 1/2” 04730-011-59-53 Elbow, 1/2” 04730-406-01-01 Valve, Solenoid, 1/2” 04810-100-12-18 Union, 1/2” 04730-412-05-01 Tube, Copper, 1/2” x 2” See note below.
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Page 61: Steam Coil
STEAM COIL PARTS Complete Steam Coil Assembly 05700-002-11-78 ITEM DESCRIPTION PART NUMBER Stand "D" 05700-002-74-85 Steam Coil 05700-002-84-03 Stand "C" 05700-002-74-84 Coil Gasket 05700-001-17-86 Flat Washer 05700-001-17-87 Coil Nut 05310-011-17-85 Stand "B" 05700-002-74-83 The Coil Gasket should be replaced any time the Steam Coil is replaced or removed for an extended NOTICE period of time. -
Page 62: Steam Plumbing, L-R
STEAM PLUMBING, L-R PARTS INLET OUTLET ITEM DESCRIPTION PART NUMBER Reducer, 3/4” to 1/2”, Black Iron 04730-911-02-34 Union, 3/4”, Black Iron 04730-912-01-00 Nipple, Close, 3/4”, Black Iron 04730-907-01-00 Valve, Steam Solenoid, 3/4”, 120 V 04820-011-87-39 Elbow, 90-degree, 3/4”, Black Iron 04730-906-10-34 Elbow, Street, 90-degree, 3/4”, Black Iron 04730-011-87-37... -
Page 63: Steam Plumbing, R-L
STEAM PLUMBING, R-L PARTS INLET OUTLET ITEM DESCRIPTION PART NUMBER Reducer, 3/4” to 1/2”, Black Iron 04730-911-02-34 Union, 3/4”, Black Iron 04730-912-01-00 Nipple, Close, 3/4”, Black Iron 04730-907-01-00 Valve, Steam Solenoid, 3/4”, 120 V 04820-011-87-39 Elbow, 90-degree, 3/4”, Black Iron 04730-906-10-34 Elbow, Street, 90-degree, 3/4”, Black Iron 04730-011-87-37... -
Page 64: Ajx-44/54 Drain Plumbing
AJX-44/54 DRAIN PLUMBING PARTS ITEM DESCRIPTION PART NUMBER Cross Connector, 1 1/2" 04710-004-43-65 Nipple, Rinse 05700-021-84-61 Ball Valve, 1 1/2” 04820-111-71-46 AJX-44 Ball Valve Handle Assembly 05700-021-84-74 Elbow, 1 1/2”, 90-degree, Street Brass 04730-206-32-00 Nipple, 1 1/2”, Close Brass 04730-207-40-00 Fitting, Barbed, 1 1/2"... -
Page 65: Ajx-66/76/80/90 Drain Plumbing, L-R
AJX-66/76/80/90 DRAIN PLUMBING, L-R PARTS ITEM DESCRIPTION PART NUMBER Adapter, Male to Female, 1 1/2” 04730-401-25-01 Connector, No-hub, 1 1/2” 04720-003-73-73 Tee, Brass, 1 1/2” 04730-011-69-93 Ball Valve, 1 1/2” 04820-011-71-46 06401-021-84-74 Valve Handle Assembly (Not Shown) Nipple, Close Brass, 1 1/2” 04730-207-40-00 Elbow, Brass, 90-degree, 1 1/2”... -
Page 66: Ajx-66/76/80/90 Drain Plumbing, R-L
AJX-66/76/80/90 DRAIN PLUMBING, R-L PARTS ITEM DESCRIPTION PART NUMBER Elbow, 1 1/2”, Street Brass 04730-206-32-00 Ball Valve, 1 1/2” 04820-011-71-46 Adapter, Male to Female, 1 1/2” 04730-401-25-01 Tube, Copper, 1 1/2” x 1 7/8” (All Models) See note below. Tee, Brass, 1 1/2” 04730-011-69-93 Nipple, Close Brass, 1 1/2”... -
Page 67: Drain Water Tempering System
DRAIN WATER TEMPERING SYSTEM PARTS Complete Drain Water Tempering System 05700-002-44-07 To Cold Water Supply To Machine Drain To Facility Drain From the existing drain, attach the two additional Tees (Item 7) using the 1 1/2” Close Brass Nipples (Item 8). Tighten the Reducers (Items 6 and 9) into the Tees as shown above. -
Page 68: Motor
MOTOR PARTS ITEM DESCRIPTION PART NUMBER Motor See table on the next page. Key, 3/16” x 1” 05700-011-89-17 Pump Plate 05700-021-71-83 Pump Seal 05330-011-71-98 Impeller (AJX-44/54) 05700-031-67-45 05700-031-71-78 Impeller (AJX-66/76/80/90) Impeller Washer 05700-011-71-95 Bolt, Hex Head 1/4-20 x 3/4” 05305-004-42-64 Upper Support Bracket 05700-021-73-68 Nut, 1/4-20 Serrated... - Page 69 MOTOR PARTS WASH MOTORS Volts Phase Motor Part Number Complete Kit Part Number 200-440 06105-121-81-34 06401-003-09-96 208-230 06105-021-70-57 06401-003-09-97 200-230 06105-121-70-58 06401-003-09-98 06105-121-81-34 06401-003-09-96 06105-121-70-58 06401-003-09-98 06105-002-48-31 06401-003-09-98 PRE-WASH MOTORS AJX-66/76 Volts Phase Motor Part Number Complete Kit Part Number 208-230 06105-121-70-56 06401-003-10-38...
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Page 70: Pre-Wash & Wash Pumps
PRE-WASH & WASH PUMPS PARTS ITEM DESCRIPTION PART NUMBER Pump Discharge 05700-002-50-90 Gasket 05330-002-54-55 Motor Mounting Gasket 05330-011-71-62 Wash Pump 05700-002-50-92 Intake Suction Scoop 05700-002-51-20 Pre-wash Intake Strainer 05700-021-74-96 Pre-wash Strainer Bracket 05700-021-74-94 Pre-wash Pump, AJX-66/76/80/90, L-R 05700-002-43-56 Pre-wash Pump, AJX-66/76/80/90, R-L 05700-002-42-69 07610-003-60-98-L... -
Page 71: Lower Wash Arm
LOWER WASH ARM PARTS Complete Lower Wash Arm Assembly, 50 Hz Machines 05700-002-24-86 Complete Lower Wash Arm Assembly, 60 Hz Machines 05700-031-74-66 ITEM DESCRIPTION PART NUMBER Lower Wash Arm Manifold, 50 Hz Machines 05700-002-24-87 05700-031-67-29 Lower Wash Arm Manifold, 60 Hz Machines End-cap 05700-011-67-11 End-cap Replacement Kit*... -
Page 72: Pre-Wash Arm & Upper Wash Arm
PRE-WASH ARM & UPPER WASH ARM PARTS Complete Pre-wash Arm Assembly Complete Upper Arm Assembly 05700-021-74-65 05700-031-74-99 ITEM DESCRIPTION PART NUMBER End-cap 05700-011-67-11 End-cap Replacement Kit* 06401-003-10-19* Pre-wash Tube (AJX-66/76/80/90) 05700-001-16-89 Pre-wash Manifold (AJX-66/76/80/90) 05700-031-69-70 Mounting Screw, End-cap, 10-32 x 3/8" 05305-173-12-00 Lanyard 05340-011-72-46... -
Page 73: Final Rinse
FINAL RINSE PARTS ITEM DESCRIPTION PART NUMBER Rinse Arm Support Bracket 05700-002-06-24 Gasket, Final Rinse Manifold 05330-111-42-81 Rinse Arm 05700-002-02-18 End-cap 05700-002-02-19 Rinse Nozzle 04730-003-59-63 Final Rinse Manifold 05700-002-97-41 Rinse Pan Strainer 05700-041-85-09 Locknut, 1/4-20 with Nylon Insert 05310-374-01-00 Rinse Drain Control Plate 05700-011-68-70 Rinse Drain Overflow Plate 05700-002-53-62... -
Page 74: Doors
DOORS PARTS ITEM DESCRIPTION PART NUMBER Door 05700-003-13-47 Pre-wash Door, Left-to-Right 05700-003-13-42 05700-003-13-40 Pre-wash Door, Right-to-Left Screw, 8-32 x 1/4” 05305-172-09-00 Door Switch Magnet 05700-111-51-68 Door Guide 05700-111-70-92 Bracket, Right Door Stop 05700-002-96-33 Bracket, Left Door Stop 05700-002-96-32 Locknut, 10-24 Hex with Nylon Insert 05310-373-01-00 Bracket, Pre-wash Door Stop 05700-002-05-46... -
Page 75: Drive Assembly
DRIVE ASSEMBLY PARTS Complete Drive Assembly 05700-003-60-69 ASSEMBLED VIEW Part numbers 33 and 34 are assembled in this hole for all low-temperature (chemical-sanitizing) machines. Part numbers 33 and 34 are assembled in this hole for all high-temperature (hot-water-sanitizing) machines. (This is the hole in the farthest clockwise position.) ITEM DESCRIPTION PART NUMBER... - Page 76 DRIVE ASSEMBLY PARTS ITEM DESCRIPTION PART NUMBER Collar, Shaft Conveyor Drive 05700-011-89-18 Spring, Adjuster 05315-011-71-90 Nut, Hex, 3/8-16 05310-276-01-00 Set Screw, 5/16-18 x 1/4" 05305-002-98-39 Bolt, 3/8-16 x 3/4” 05306-011-71-60 Bolt, 1/4-20 x 1/4" 05305-274-22-00 Washer, 1/4-20 05311-174-01-00 Locknut, 1/4-20 Hex with Nylon Insert 05310-374-01-00 Spring, Drive 05315-011-83-51...
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Page 77: Pawl Bar Roller Bracket
PAWL BAR ROLLER BRACKET PARTS ITEM DESCRIPTION PART NUMBER Pawl Bar Bracket (No Tabs) 05700-031-92-36 Pawl Bar Roller Replacement Kit 06401-003-11-80 Pawl Bar Bracket (Tabs) 05700-031-84-68 Top Guide Block 05700-011-69-49 06401-003-10-15 Guide Block Replacement Kit Pawl Bar Gutter Gasket 05330-011-68-55 Bottom Guide Block 05700-011-69-50 Pawl Bar Gutter Replacement Kit... -
Page 78: Ajx-44/66 Pawl Bars
AJX-44/66 PAWL BARS PARTS Complete AJX-44 Pawl Bar Assembly with Hardware 06401-131-81-00 Complete AJX-66 Pawl Bar Assembly with Hardware 06401-141-74-64 ITEM DESCRIPTION PART NUMBER 12 on AJX-44 Pawl Bar Dog Casting 09515-021-69-00 18 on AJX-66 24 on AJX-44 Pawl Bar Spacer 05700-011-71-45 36 on AJX-66 Pawl Bar (AJX-44) -
Page 79: Pawl Bar
AJX-80 PAWL BAR PARTS Complete AJX-80 Pawl Bar Assembly with Hardware, L-R 06401-131-81-06 Complete AJX-80 Pawl Bar Assembly with Hardware, R-L 06401-241-81-06 ITEM DESCRIPTION PART NUMBER Pawl Bar Dog Casting 09515-021-69-00 Bolt, 3/8-16 x 1-3/4” Long 05700-011-71-45 Pawl Bar (L-R) 05700-031-74-19 05700-041-82-01 Pawl Bar (R-L) -
Page 80: Ajx-44 Rack Rails
AJX-44 RACK RAILS PARTS ITEM DESCRIPTION PART NUMBER Rack Rail 05700-031-67-59 05700-031-69-48 Opposite Rack Rail Actuator Switch 05700-021-72-39 Actuator Switch Replacement Kit 06401-003-10-14 Bolt, Hex Head 1/4-20 x 3/4" 05305-004-42-64 Pawl Bar Spacer 05700-011-71-44 Locknut, 1/4-20 Hex with Nylon Insert 05310-374-01-00 Kit contains the switch, two spacers, and hardware. -
Page 81: Rack Rails
AJX-66 RACK RAILS PARTS Left-to-Right Right-to-Left ITEM DESCRIPTION PART NUMBER Large Actuator Switch, L-R 05700-021-76-97 Large Actuator Switch Replacement Kit, L-R 06401-003-10-99 Large Actuator Switch, R-L 05700-002-91-09 06401-003-10-86 Large Actuator Switch Replacement Kit, R-L 8 per rail Bolt, Hex Head 1/4-20 x 3/4" 05305-004-42-64 8 per rail Locknut, 1/4-20 Hex with Nylon Insert... -
Page 82: Ajx-80 Rack Rails
AJX-80 RACK RAILS PARTS Left-to-Right Right-to-Left ITEM DESCRIPTION PART NUMBER Large Actuator Switch, L-R 05700-021-77-01 Large Actuator Switch Replacement Kit, L-R 06401-003-10-83 Large Actuator Switch, R-L 05700-002-91-10 06401-003-10-85 Large Actuator Switch Replacement Kit, R-L 8 per rail Bolt, Hex Head 1/4-20 x 3/4" 05305-004-42-64 8 per rail Locknut, 1/4-20 Hex with Nylon Insert... -
Page 83: Strainers
STRAINERS PARTS ITEM DESCRIPTION PART NUMBER Drain Guard Strainer 05700-002-09-15 Screen Strainer with Handle 05700-002-09-04 Wash Intake Strainer 05700-001-22-23 Wash Strainer Separator 05700-002-90-84 Tub Strainer 05700-002-03-21 07610-003-60-98-L... -
Page 84: Rinse Fill Option
RINSE FILL OPTION PARTS Complete Rinse Fill Motor Assembly 05700-002-40-25 Complete Rinse Fill Motor Assembly (AJX-66 L-R Only) 05700-002-48-22 ITEM DESCRIPTION PART NUMBER Motor 06105-002-72-71 Bracket, Pump Mounting 05700-003-17-56 Clamp, Hose 5 5/8” to 6” 04730-011-34-90 Reducer Bushing, 1 1/4” to 1” 04730-002-73-62 Reducer Bushing 1”... -
Page 85: Float Switch/Scrap Basket
FLOAT SWITCH/SCRAP BASKET PARTS Parts are not shown to scale with relation to each other. ITEM DESCRIPTION PART NUMBER Float Switch Support Bracket Kit* 06401-003-11-77 Float Switch Cover 05700-021-75-71 Wash Tank Float Switch Kit* 06401-003-11-75 06401-003-11-76 Pre-wash Tank Float Switch Kit* Scrap Basket Lid 05700-002-56-55 Scrap Basket Assembly... -
Page 86: Curtain/Conveyor Switch
CURTAINS/CONVEYOR SWITCH PARTS Parts are not shown to scale with relation to each other. 24.5 ITEM DESCRIPTION PART NUMBER Curtain, XL, 24 1/2” x 20 1/2” 08415-002-47-37 Curtain, L, 21” x 20 1/2” 08415-131-73-45 Curtain, S, 12” x 20 1/2” 08415-131-73-44 Decal, XL Curtain 09905-004-38-08... -
Page 87: Side-Loader Parts
SIDE-LOADER PARTS PARTS Parts are not shown to scale with relation to each other. 07610-003-60-98-L... - Page 88 SIDE-LOADER PARTS PARTS ITEM DESCRIPTION PART NUMBER Actuator Switch, Side-loader 05700-002-91-12 Actuator Switch Kit* 06401-003-10-64 Pawl Bar Spacer 05700-011-71-44 Track, Side-loader (L-R), 23” 05700-031-78-98 Track, Side-loader (R-L), 23” 05700-031-95-20 Track, Side-loader (L-R), 30” 05700-003-04-57 Track, Side-loader(R-L), 30” 05700-003-04-58 Adjustable Foot, Side-loader 05340-108-01-03 Leg Socket Kit* 06401-003-09-79...
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Page 89: Miscellaneous Parts
MISCELLANEOUS PARTS PARTS Parts are not shown to scale with relation to each other. ITEM DESCRIPTION PART NUMBER Vent Cowl 05700-041-86-94 Vent Cowl Cover 05700-011-74-67 Vent Cowl Cover Replacement Kit* 06401-003-10-16 Gasket, Top Vent Cowl 05330-031-83-47 Gasket, Side Vent Cowl 05330-031-83-48 Vent Scoop Option 05700-002-04-08... - Page 90 MISCELLANEOUS PARTS PARTS Parts are not shown to scale with relation to each other. ITEM DESCRIPTION PART NUMBER Plate, Left Water Directional 05700-021-79-27 Plate, Right Water Directional 05700-021-79-23 Run-off Sheet 05700-021-71-39 Splash Shield 05700-031-85-16 Hole Direction Plate Kit* 06401-003-10-00 Rinse Drain Plate Gasket 05330-011-72-27 Pipe Clamp 05700-000-35-05...
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Page 91: Ajx-44/54Ce 208-230 V/50-60 Hz/1-Phase
AJX-44/54CE 208-230 V/50-60 HZ/1-PHASE SCHEMATICS 07610-003-60-98-L... -
Page 92: Ajx-44/54Ce 460 V/50-60 Hz/3-Phase
AJX-44/54CE 460 V/50-60 HZ/3-PHASE SCHEMATICS 07610-003-60-98-L... -
Page 93: Ajx-44/54Cs 208-230 V/50-60 Hz/1-Phase
AJX-44/54CS 208-230 V/50-60 HZ/1-PHASE SCHEMATICS 07610-003-60-98-L... -
Page 94: Ajx-44/54Cs 460 V/50-60 Hz/3-Phase
AJX-44/54CS 460 V/50-60 HZ/3-PHASE SCHEMATICS 07610-003-60-98-L... -
Page 95: Ajx-66/76/80/90Ce 208-230 V/50-60 Hz/1-Phase
AJX-66/76/80/90CE 208-230 V/50-60 HZ/1-PHASE SCHEMATICS 07610-003-60-98-L... -
Page 96: Ajx-66/76/80/90Ce 460 V/50-60 Hz/3-Phase
AJX-66/76/80/90CE 460 V/50-60 HZ/3-PHASE SCHEMATICS 07610-003-60-98-L... -
Page 97: Ajx-66/76/80/90Cs 208-230 V/50-60 Hz/1-Phase
AJX-66/76/80/90CS 208-230 V/50-60 HZ/1-PHASE SCHEMATICS 07610-003-60-98-L... -
Page 98: Ajx-66/76/80/90Cs 460 V/50-60 Hz/3-Phase
AJX-66/76/80/90CS 460 V/50-60 HZ/3-PHASE SCHEMATICS 07610-003-60-98-L... -
Page 99: Side-Loader
SIDE-LOADER SCHEMATICS 07610-003-60-98-L... -
Page 100: Exhaust Fan
EXHAUST FAN SCHEMATICS 07610-003-60-98-L... - Page 102 Jackson WWS, Inc. • 6209 N. US Hwy 25E • Gray, KY 40734 USA 1.888.800.5672 • www.jacksonwws.com AJX Series Manual • 07610-003-60-98-L...