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MERIDIAN FUEL TRAILER – CANADIAN MARKET Date: June 5, 2014 The Meridian Fuel Trailer contains an Intermediate Bulk Container (IBC) – in essence the tank assembly portion of the fuel trailer, that is registered to Transport Canada (TC). The IBC is a steel type 31A Mobile IBC for liquids and has been designed, tested and registered in compliance with TC requirements.
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The above equipment and Operator’s Manual have been received by me and I have been thoroughly instructed as to care, adjustments, safe operation, and applicable warranty policy. Owner’s Signature_____________________________________ Date ____/____/_______ 2902 Expansion Blvd. Storm Lake, Iowa 50588 Phone: 800-437-2334 Fax: 712-732-1028 Email: iowa_warranty@meridianmfg.com Meridian Manufacturing, Inc. October 2014 | Revision 1.0...
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____Make sure 12 volt battery is fully charged and in good working order ____If equipped, check gasoline engine fuel level ____If equipped, check gasoline engine oil level ____If equipped, start gasoline engine October 2014 | Revision 1.0 Meridian Manufacturing, Inc.
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DEALER: ___________________________Business ___________________________Business ___________________________Contact ___________________________Contact ___________________________Address ___________________________Address ___________________________City, State, Zip ___________________________City, State, Zip FUEL TRAILER MODEL # _________________________________________________________ FUEL TRAILER WEIGHT __________________________________________________________ Fuel Trailer Bone White Fuel Trailer Red Fuel Trailer Grey Meridian Manufacturing, Inc. October 2014 | Revision 1.0...
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IMPORTANT INFORMATION SERIAL NUMBER LOCATION Please provide the serial number of your Meridian Fuel Trailer, the engine, fuel pump, and the IBC when ordering parts or requesting service or other information. The serial number plates are located where indicated. Please record the numbers in the space provided below for easy reference.
2.1 CONGRATULATIONS 2.3 OWNER/OPERATOR It is the responsibility of the owner or operator Congratulations on your choice of a Meridian Manufacturing Inc. Fuel Trailer to complement to read this manual and to train all other operators before they start working with the your farming operation in Canada.
2. Fill the pump housing with filtered DEF. This fuel pump is a self-priming centrifugal pump and only requires priming prior to its initial 3. Replace the plug. start. The pump will retain sufficient liquid for self-priming thereafter. October 2014 | Revision 1.0 Meridian Manufacturing, Inc.
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! The Safety Alert symbol identifies important safety messages on the Meridian Fuel Trailer Models and in the manual. When you see this symbol, be alert to the possibility of personal injury or death. Follow the instructions in the safety message.
Think SAFETY! Work SAFELY! auxiliary equipment. YOU are responsible for the SAFE operation and maintenance of your Meridian Manufacturing Inc. Fuel Trailer. YOU must ensure that you and anyone else who is going to operate, maintain, or work around the Fuel Trailer be familiar with...
Set parking brake Safety alert symbol Stop engine STOP Slipping hazard THINK SAFETY! Think safety Tire pressure (maintain) Transmission in park Tripping injury Use proper support Pinch point Use proper tools Visibility Weight rating Meridian Manufacturing, Inc. October 2014 | Revision 1.0...
Securely latch compartment doors prior to use. before towing. Stop the gasoline fuel pump engine, remove ignition key, and wait for all STOP moving parts to stop before servicing, repairing, adjusting, filling, or towing. October 2014 | Revision 1.0 Meridian Manufacturing, Inc.
Seek medical attention • Fill the vehicle fuel tank no more than 95% immediately. full to allow for expansion. Meridian Manufacturing, Inc. October 2014 | Revision 1.0...
This product may also be subject to other regulations at the state and/or local level. Always consult the regulations applicable to your area prior to operation. October 2014 | Revision 1.0 Meridian Manufacturing, Inc.
Acid may leak out of the battery if the case is cracked or damaged. Maintenance-free batteries should always remain in an upright position (do not turn it sideways or upside down). Meridian Manufacturing, Inc. October 2014 | Revision 1.0...
Batteries can explode. Batteries give off hydrogen gas, which is flammable and can explode if a spark occurs near the battery (as when connecting a jumper cable). October 2014 | Revision 1.0 Meridian Manufacturing, Inc.
3.13 SIGN-OFF FORM Make these periodic reviews of SAFETY and OPERATION a standard practice for all of your Meridian Manufacturing Inc. follows the general equipment. We feel an untrained operator is Safety Standards specified by the American unqualified to operate this equipment.
7. Small air pockets can be pierced with a pin and smoothed out using a piece of sign backing paper. 4.3 SAFETY SIGN LOCATIONS 1. Safety Decal on Anti-Siphon Valve. October 2014 | Revision 1.0 Meridian Manufacturing, Inc.
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• MACHINE PRODUCES ARC FLASH, WEAR A WELDING HELMET WITH SHADE OF 10 OR HIGHER. 5. UN IBC Additional Marking tag. 8. Safety Decal on Fuel Pump (contact OEM supplier for replacement). Meridian Manufacturing, Inc. October 2014 | Revision 1.0...
Fuel trailers are shipped with four UN 1202 diesel fuel placards that are not installed. Federal regulations require that the placards be installed before filling the tank with diesel fuel. Note: The supplied fuel placards may differ from those illustrated. October 2014 | Revision 1.0 Meridian Manufacturing, Inc.
Note: The end user must install the placards prior to filling the fuel tank with diesel fuel. Trailers that have never been filled with fuel do not require the placards in order to be towed. Meridian Manufacturing, Inc. October 2014 | Revision 1.0...
E15, and diesel fuel up to Bio 20 Diesel fuel up to Bio 20, Acceptable Liquids (US) Gasoline, E15 UN Standards Compliance CGSB-43.146 UN Standards Classification 31A/W (steel tank for liquids) Registration Transport Canada Meridian Manufacturing, Inc. October 2014 | Revision 1.0...
(open to the left and closed to the right, facing unit). (4) Throttle lever. (5) Engine key switch. (6) Engine circuit protection indicator. (7) Battery box and battery (8) Air cleaner. (9) Gasoline tank. (32) Emergency safety kit. October 2014 | Revision 1.0 Meridian Manufacturing, Inc.
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This lever controls the engine RPM. Move the lever to increase or decrease the RPM. The engine RPM controls the pump speed. Adjust the throttle from 1/2 to full to obtain the desired fuel flow. Meridian Manufacturing, Inc. October 2014 | Revision 1.0...
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10. Fuses Several fuses protect the electrical system of the trailer and its components. Newer fuel trailers have harness mounted fuse holders that accept mini APM/ATM fuses. October 2014 | Revision 1.0 Meridian Manufacturing, Inc.
Maintenance and Service sections and engine manual. 1. Read and follow the instructions in the OEM engine, DEF pump, and the Meridian Operator’s Manuals. 2. Before starting the gasoline engine for the first time, check the engine oil level. Add oil as necessary.
12. Make sure lights, reflectors, fuel placards, and SMV/SIS emblem required by local highway IMPORTANT authorities are installed. The engine warranty is void if the engine is run without oil. October 2014 | Revision 1.0 Meridian Manufacturing, Inc.
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Chapter 7 | Pre-Operating Instructions 13. Clean and make sure taillights, signal lights, and side running lights are working properly. Triple axle option. Tandem axle option. Meridian Manufacturing, Inc. October 2014 | Revision 1.0...
Check the tires for high/low pressure, Never allow riders on the fuel cuts, bubbles, damaged rims, or missing lug nuts. Do not use the trailer trailer. if any damage is found. October 2014 | Revision 1.0 Meridian Manufacturing, Inc.
4. Using the jack, raise the hitch above the ball (95 N·m). on the tow vehicle. 5. Slowly back the tow vehicle until the hitch and ball are aligned. 6. Lower the hitch onto the ball. Meridian Manufacturing, Inc. October 2014 | Revision 1.0...
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Substandard or damaged safety chains could allow the trailer to separate from the tow vehicle, resulting in equipment damage, personal injury, or death. October 2014 | Revision 1.0 Meridian Manufacturing, Inc.
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2. The trailer brakes apply when the brake pedal is depressed. 3. The breakaway brake system activates and applies the brakes when the cable key is pulled from its socket. Meridian Manufacturing, Inc. October 2014 | Revision 1.0...
Also, do not fill the IBC tank more than or tripping. 95 percent full. Keep hands, feet, hair, and clothing away from rotating parts on the machinery being refueled. October 2014 | Revision 1.0 Meridian Manufacturing, Inc.
This system will not recharge a depleted or dead battery; only help to maintain its current charge state. Use step 5 to make sure the tow vehicle is compatible with the fuel trailer. Meridian Manufacturing, Inc. October 2014 | Revision 1.0...
6. Always make sure the trailer lights and brakes are working properly before towing the trailer. Do not tow a trailer that is not operating properly. October 2014 | Revision 1.0 Meridian Manufacturing, Inc.
3. Move the ON/OFF lever upward to the “ON” position to apply power to the pump. Fuel Pump Lever in “ON” Position. Meridian Manufacturing, Inc. October 2014 | Revision 1.0...
To start a cold engine, move choke lever (4) to the left (closed). In warm weather, start the engine with the choke in the middle position. To restart a hot engine, move the choke lever to the closed position. October 2014 | Revision 1.0 Meridian Manufacturing, Inc.
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Once the pump is started, the fuel hose is pressurized and will pump fuel. Do not squeeze the handle on the fuel nozzle until it is inside the fuel tank of the machinery being refueled. Meridian Manufacturing, Inc. October 2014 | Revision 1.0...
Observe the fluid level through the side of the white poly tank. Do not overfill the tank. Note: Ensure breather on top of the tank is not blocked and is properly tightened. October 2014 | Revision 1.0 Meridian Manufacturing, Inc.
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3. Turn the power switch to the ON position to start the DEF pump. 4. Fill the machine’s DEF tank. Once the DEF tank is filled, turn the pump OFF. Do not run the pump any longer than necessary. Meridian Manufacturing, Inc. October 2014 | Revision 1.0...
Operating the pump with more than 12 Volts will cause the DEF is very corrosive to certain types of material. motor to overheat. Care should be taken when filling the trailer or the machinery. October 2014 | Revision 1.0 Meridian Manufacturing, Inc.
* To prevent decomposition of the DEF solution, prolonged transportation or storage above 77°F should be avoided. ** Significant loss of shelf life. Check every batch before use. Source: ISO 22241-3:2008(E) 9-10 Meridian Manufacturing, Inc. October 2014 | Revision 1.0...
This will help to extend the service life of the battery. 11. It is best to store the equipment inside. If possible, avoid any area with high humidity. Humidity promotes rust and corrosion. 10-1 October 2014 | Revision 1.0 Meridian Manufacturing, Inc.
1. Noticeable change in engine speed. 2. Sparking occurs. A fire extinguisher and first aid 3. Engine misfires or there is excessive engine kit should be readily accessible vibration. while performing maintenance on this equipment. 11-1 Meridian Manufacturing, Inc. October 2014 | Revision 1.0...
Corrosion can also be removed using a baking soda paste and water to neutralize and remove the acid from the battery terminals. • Dispose of old batteries properly. 11-2 October 2014 | Revision 1.0 Meridian Manufacturing, Inc.
Older fuel trailers have regular ATO/ATC fuses located within a control box inside the battery box. The DEF pump has an in-line fuse holder with a 20 Amp fuse. 11-3 Meridian Manufacturing, Inc. October 2014 | Revision 1.0...
NOTICE E85 is an alternative fuel and Meridian’s equipment 5. Reinstall the drain plug and tighten. is not designed for this type of fuel. E85 is not gasoline. It is made by combining 85% ethanol 6.
Thoroughly clean or replace the foam cover every three months or 50 hours of operation (clean it more frequently when used in dusty conditions). 3. Clean or replace dirty filter elements. Always replace damaged filter elements. 11-5 Meridian Manufacturing, Inc. October 2014 | Revision 1.0...
4. Test the system by pulling the pin out of the breakaway switch. The battery will activate the brakes. (Note: Do not use this kit as a parking brake). The battery should be charged and tested prior to each trailer outing. 11-6 October 2014 | Revision 1.0 Meridian Manufacturing, Inc.
Always make sure the tank is empty before performing any maintenance. 1. Initially check the wheel bolt torque at 10, 25, and 50 miles and after each wheel removal. 11-7 Meridian Manufacturing, Inc. October 2014 | Revision 1.0...
Grade 8 rating. Refer to “5.3.1 Bolt Torque 11.14 OPTIONAL COMPRESSOR Values” on page 5-3 for the proper tightening 1. Maintain compressor oil level on or slightly torque. above the red indicator circle. 11-8 October 2014 | Revision 1.0 Meridian Manufacturing, Inc.
Repack Wheel Bearings and Check Hub for Wear. Refer to “11.2 Wheel Bearings” on page 11-2. Inspect Axle Grease Seal. Inspect Diesel Fuel Pump. Refer to “14.2 Diesel Fuel Pump” on page 14-2. 12-1 Meridian Manufacturing, Inc. October 2014 | Revision 1.0...
Refer to “11.7 Changing Diesel Fuel Filter” on 2. Test the trailer breakaway brake system. page 11-6. Refer to “11.9 Trailer Breakaway System” on page 11-6. 3. Inspect the tires for wear and damage. 12-2 October 2014 | Revision 1.0 Meridian Manufacturing, Inc.
Hold-Down Bolts” on page 11-7. 5. Thoroughly clean the fuel trailer. 6. Check the tires for wear, and replace if needed. 7. Check the taillights to make sure they are working properly. 12-3 Meridian Manufacturing, Inc. October 2014 | Revision 1.0...
After the tank passes the test and inspection, obtain a copy of the leak test record from the testing facility and retain it until the next required leak test and inspection. 12-4 October 2014 | Revision 1.0 Meridian Manufacturing, Inc.
Before any welding is for wear. Refer to OEM manual for procedure. done on the fuel trailer, contact Meridian for 3. Inspect grease seal for leakage. Refer to further instructions.
12.7 DOOR LIGHT SWITCH The lights on both doors are activated by plunger switches. If the lights do not illuminate when the door is opened, check the switches, bulbs, wiring connections, and/or fuse. 12-6 October 2014 | Revision 1.0 Meridian Manufacturing, Inc.
Operator Manual(s) are not available, obtain a copy before using this equipment. (13) Optional 2-in-1 Air compressor/generator. (14) Oil fill port. (15) Oil level indicator. (16) 110 Volt electrical cord. (17) Air hose. 13-1 Meridian Manufacturing, Inc. October 2014 | Revision 1.0...
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(25) Air cleaner. (26) Choke lever (open to the left and closed to the right, facing unit). (27) Fuel shut off lever (open to the right and closed to the left, facing unit). (28) Gasoline tank. (29) Automatically controlled throttle lever. 13-2 October 2014 | Revision 1.0 Meridian Manufacturing, Inc.
Fax: (586)-293-8469 www.mppumps.com 14.1 GASOLINE ENGINE For any questions concerning the gasoline engine, diesel fuel pump, or DEF solution pump, refer to the OEM manual that was provided with the fuel trailer. 14-1 Meridian Manufacturing, Inc. October 2014 | Revision 1.0...
An Owner’s Manual and parts listing is provided with the fuel trailer. Additional information can be obtained from: Axis Products, Inc. 3403 Reedy Drive Elkhart, IN 46514 Phone: (574) 266-8282 14-2 October 2014 | Revision 1.0 Meridian Manufacturing, Inc.
Check for severe vacuum leak. Check for proper Voltage with the pump operating (±10%). Check pump for damage. Pump leaks. Check pump seals and plugs. Check for loose pump head or drive screws. 15-1 Meridian Manufacturing, Inc. October 2014 | Revision 1.0...
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(less than 30 min- utes). Clogged screen. Remove and clean screen. Restricted suction pipe. Remove restriction. Motor failure. Contact OEM for replacement options. Pump rotor lock-up. Contact OEM for cleaning and/or repair options. 15-2 October 2014 | Revision 1.0 Meridian Manufacturing, Inc.
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Loose fasteners. Tighten fasteners. Electric diesel fuel pump hums Motor failure. Contact OEM for replacement options. but will not operate. Broken key. Remove all debris and replace key. Notes: Notes: Notes: 15-3 Meridian Manufacturing, Inc. October 2014 | Revision 1.0...
See attachment for full Performance Specification details on Polyester Powder Finishes. 4. The obligation of the Manufacturer hereunder extends only to the original owner and to the Meridian dealer to whom the materials may have been initially sold. This warranty shall not be subject to any assignment or transfer without the written consent of the Manufacturer.
Chapter 17 | Parts 17. PARTS The following pages contain a list of serviceable parts for the Fuel Trailer unit. Parts are available from your authorized Dealer Parts Department. 17-1 Meridian Manufacturing, Inc. October 2014 | Revision 1.0...
Hose, Diesel, 1-1/2” ID, Puma 11506 17519 304 SS 17517 Plug, Plastic, for 3” Hole 11516 1” Sch 40 Nipple 3” Long 304 SS Diesel Nozzle 1” Outlet (Fill-Rite) 21020 Green 17-3 Meridian Manufacturing, Inc. October 2014 | Revision 1.0...
17353 Fill Neck Bottom Gasket 17344 Screw, Phillips, 1/4-20 x 7/8 SS 17346 Flat Screw, Phillips, 1/4-20 x 3/8 SS 17347 Round Hose Barb, 1-1/4” x 1” NPT Sch 80 17351 17-5 Meridian Manufacturing, Inc. October 2014 | Revision 1.0...
Nut, Hex, Flanged, 3/8-16 Bolt, Hex, Flanged, 3/8-16 x 1” *Color of painted components is denoted by a two letter 19569 long suffix as follows. MR - Meridian Red, BW - Bone White, Locknut, Nylon, 3/8-16 GR - Grey. 19347 Manway, Anti-Spill Inspection,...
Fuel Express Platinum Decal 17416 Fuel Express Platinum Pro Decal *Color of painted components is denoted by a two letter suffix as follows. MR - Meridian Red, BW - Bone White, 17553 Decal, Warning (inside door) GR - Grey Tape, Fender Anti-slip...
Chapter 17 | Parts 17.9 UTILITY BOX ASSEMBLY 17-10 October 2014 | Revision 1.0 Meridian Manufacturing, Inc.
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19126 Nut, Hex, Flanged, 1/4-20 *Color of painted components is denoted by a two letter Protruding Head Style Break suffix as follows. MR - Meridian Red, BW - Bone White, 19089 Mandrel Closed End Blind Rivet GR - Grey Gas Spring Assist Shock, 30 lb 11520 (20.13 Ext)
Machine Screw - Type I *Color of painted components is denoted by a two letter Nut, Nylon, #10-32 UNF suffix as follows. MR - Meridian Red, BW - Bone White, 7722 GR - Grey Bulb Seal, 14” - 3/8”, 90° x 1/8”...
Bolt, Hex, 5/8-11 x 3-1/2 17589 18460 Washer, Lock, 5/8 *Color of painted components is denoted by a two letter suffix as follows. MR - Meridian Red, BW - Bone White, GR - Grey 17-18 October 2014 | Revision 1.0 Meridian Manufacturing, Inc.
17.16 FIRST AID KIT AND FIRE EXTINGUISHER MMG-00500 Part No. Item Qty. Description Caddy, Safety Kit 22774 Screw, Hex Washer Hd, Self 19597 Drilling, 1/4-14 x 3/4 17733 Fire Extinguisher First Aid Kit 17-19 Meridian Manufacturing, Inc. October 2014 | Revision 1.0...
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APPENDIX A 17-20 October 2014 | Revision 1.0 Meridian Manufacturing, Inc.
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17-21 Meridian Manufacturing, Inc. October 2014 | Revision 1.0...