Frymaster 3000 Training Manual
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Frymaster 3000 Training Manual

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3000 CONTROLLER
TRAINING MANUAL
April 26, 2012
Software Version 1.59.03

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Summary of Contents for Frymaster 3000

  • Page 1 3000 CONTROLLER TRAINING MANUAL April 26, 2012 Software Version 1.59.03...

  • Page 2: Table Of Contents

    4. Info Mode: Last Load Stats –Information about last cook ................36 Scan Mode: Viewing Daily Stats ..........................37 Appendix A: Cancelling Out of Filtering After Drain Valve has been Opened ............. 39 Appendix B: 3000 Controller Error Log Codes Appendix C: Loading and Updating Software Procedures on 3000 Controller...

  • Page 3: Quick Reference: Using The 3000

    3000 CONTROLLER USER GUIDE Quick Reference: Using the 3000 Enter Check Exits COOL codes, actual, mode. setpoint respond Access Heats oil to left- temps & FILTER back to display software prompts. setpoint. Press to scroll through Use to scroll through prompts.
  • Page 4 3000 CONTROLLER USER GUIDE SHAKE: If shake is needed, alarm sounds. DONE: Audible alarm sounds. Press blinking product button to cancel alarm and remove product. NOTE: To cancel cook at any time: Press and hold blinking product button COOL MODE deactivation Press ON/OFF : Oil heats to setpoint temperature.
  • Page 5 3000 CONTROLLER USER GUIDE Left Display Right Display Action NUMBER Press to advance. COOKING SINGLE Press to advance. (Default is SINGLE SETPOINT) MODE SETPOINT NOTE: If multiple setpoint (segmented) cooking is desired, press MULTIPLE. Then go to MULTIPLE SETPOINT (SEGMENTED) product setup and follow the instructions.

  • Page 6: Menu Summary Tree

    3000 CONTROLLER USER GUIDE NOTE: To un-assign a product from a button, set the cook time to 0:00 and press EXIT/SCAN. 3000 Controller Menu Summary Tree PRODUCT SETUP 1600 VAT SETUP 1656 TECH MODE For technician’s use only SELECT PRODUCT...
  • Page 7 3000 CONTROLLER USER GUIDE 3000 Controller Menu Summary Tree LONG NAME SHORT NAME COOKS REMAINING COOKS TODAY COOKS SINCE LAST DISPOSE NOTE: Numbered items (such as 1 TIME) may 1 TIME have multiple entries. 1 TEMPR 1 SENSITIVITY 1 ALARM TIME...

  • Page 8: Main Menu: Programming Your Fryer

    3000 CONTROLLER USER GUIDE Main Menu: Programming your Fryer The main menu is used to access the setup options to program the 3000 controller for your fryer. Main Menu: Navigation Turn the controller off and follow the steps below to scroll to the function you wish...

  • Page 9: Main Menu: Product Setup-Single Setpoint Cooking

    3000 CONTROLLER USER GUIDE Main Menu: Product Setup – Single Setpoint Cooking (Same temperature throughout cook) Controller default is single setpoint cooking. To program menu items, make sure the controller is OFF and follow the steps below. NOTE: Exit from a programming step at any time by pressing until the display returns to its pre-programming status.
  • Page 10 3000 CONTROLLER USER GUIDE Left Display Right Display Action 1 ALARM 0:00 OR 17. Enter time in cook cycle for audible alarm for shaking or stirring. (e.g. 30 second SHAKE into a 3 minute COOK would be entered :30). TIME (SHAKE PREVIOUSLY If set to 0:00, skip to FILTER PROMPT.

  • Page 11: Main Menu: Product Setup-Multiple Setpoint (Segmented) Cooking

    16, MAIN MENU. Overview The 3000 controller is capable of multiple setpoint (segmented) cooking, a feature that allows a cooking cycle to be broken into a number of smaller cook cycles, each with its own cooking temperature and time.
  • Page 12 3000 CONTROLLER USER GUIDE Enter 13:00, the combined time of all cook cycles, and 340°F (171°C), initial setpoint. Remaining cook Remaining cook time time Minus segment Minus segment length length Entered on Remaining cook Entered on No entry is required...

  • Page 13: Multiple Setpoint (Segmented) Cooking Setup

    3000 CONTROLLER USER GUIDE Multiple Setpoint (Segmented) Cooking Setup 1. Set Up Product Left Display Right Display Action 1-1. Press checkmark key until Product Setup is displayed. MAIN MENU will flash before displaying PRODUCT SETUP. PRODUCT [BLANK] 1-2. Press to program menu items and cooking parameters.

  • Page 14: Rd Temp And Time Remaining

    3000 CONTROLLER USER GUIDE 3. Enter 2 Temp and Time Remaining 2 TIME 0:00 OR 3-1. Enter time remaining after first temperature change (see page PREVIOUSLY 12) and press to advance. ENTERED TIME 2 TEMP 0:00 OR 3-2. Enter first temperature change and press to advance.

  • Page 15: End Temp Changes Or Repeat Step 5 If Needed

    3000 CONTROLLER USER GUIDE 6. End Temp Changes or Repeat Step 5 if needed 5 TIME 0:00 OR 6-1. Leave at zero if no more segments are needed and press PREVIOUSLY to select and advance. If more segments are needed,...

  • Page 16: Create 3 Rd Shake Alarm

    3000 CONTROLLER USER GUIDE 9. Create 3 Shake Alarm 3 ALARM TIME 0:00 OR 9-1. Enter time for third audible alarm for shaking. PREVIOUSLY Press to advance. ENTERED TIME 3 ALARM NAME SHAKE 9-2. Press to scroll to choice of alarm names.

  • Page 17: Main Menu: Vat Setup

    3000 CONTROLLER USER GUIDE Main Menu: Vat Setup To program the Vat Setup, make sure the controller is OFF and follow the steps below. Vat Setup mode allows the controller to be set for language displays, vat sizes, and temperature range displays.

  • Page 18: Vat Set Up: Time/Date

    3000 CONTROLLER USER GUIDE SYSTEM 2-8. Press to scroll choices: F for Fahrenheit; C for Celsius (Default TEMPR is set at factory). FORMAT (Global) Press to advance. Far left controller only. 180ºF (82 ºC) EXIT MELT 2-9. Use numbered keys to select a temperature from 100° F (38° C) to TEMPR 180°...

  • Page 19: Vat Set Up: Dst Set Up (Daylight Savings Time)

    3000 CONTROLLER USER GUIDE VAT SETUP ENTER 3-3. Enter 1656. CODE SYSTEM [BLANK] 3-4. Press to scroll to TIME/DATE. TIME/DATE [BLANK] 3-5. Press to advance. Far left controller only. (Global) TIME TIME 3-6. Use numbered keys to change time in 24 hour format.

  • Page 20: Vat Set Up: Filter

    3000 CONTROLLER USER GUIDE NOTE: Daylight savings time ends each year at 2:00 a.m. on the first Sunday in November with clocks For the U.S. states and international locations that do not use DST, moving back one hour. this set-up feature can be disabled.

  • Page 21: Vat Set Up: E-Log

    3000 CONTROLLER USER GUIDE 6. Vat Set Up: E-Log 6-1. Press until PRODUCT SETUP is displayed. PRODUCT [BLANK] 6-2. Press to scroll to VAT SETUP and press SETUP VAT SETUP ENTER 6-3. Enter 1656. CODE SYSTEM [BLANK] 6-4. Press until you have scrolled to E-Log.

  • Page 22: Filter Menu

    3000 CONTROLLER USER GUIDE Filter Menu The 3000 Controller has oil station management menu prompting options. These options provide a step by step guide to manual performance of common fry station management functions. Controller ON: FILTER* – A 3 minute operation to remove crumbs and sediment from the frypot.

  • Page 23: Filter Menu: Filter Controller On

    3000 CONTROLLER USER GUIDE NOTE: Split pots will display the following information alternately in either the left or right window, depending on which pot is selected. When the left pot is selected, use button instead of for selections and to confirm actions when requested.

  • Page 24: Filter Menu: Clean And Filter Controller On

    3000 CONTROLLER USER GUIDE 3. Filter Menu: Clean and Filter Controller ON Left Display Right Display Action FILTER [BLANK] 3-1. Press to advance to CLEAN AND FILTER. CLEAN AND [BLANK] 3-2. Press to select. FILTER CLEAN NOW? 3-3. Press to select YES which turns heat off.

  • Page 25: 4A. Filter Menu: Jib And None Settings - Dispose Controller On

    3000 CONTROLLER USER GUIDE 4a. Filter Menu: JIB and NONE Settings - Dispose Controller ON Left Display Right Display Action FILTER [BLANK] 4a-1. Press to advance to DISPOSE. DISPOSE [BLANK] 4a-2. Press to select. DISPOSE 4a-3. Press . A YES answer turns heat off.

  • Page 26: 4B. Filter Menu: Bulk Setting - Dispose - Controller On

    3000 CONTROLLER USER GUIDE 4b. Filter Menu: BULK Setting only – Dispose Controller ON Left Display Right Display Action FILTER [BLANK] 4b-1. Press to advance to DISPOSE. DISPOSE [BLANK] 4b-2. Press to select. DISPOSE 4b-3. Press . A YES answer turns heat off.

  • Page 27: Filter Menu: Bulk Setting - Fill Vat From Bulk Controller On

    3000 CONTROLLER USER GUIDE 5. Filter Menu: Bulk Setting - Fill Vat from BULK Controller ON Left Display Right Display Action FILTER [BLANK] 5-1. Press to advance to DISPOSE. FILL VAT [BLANK] 5-2. Press to select. FROM BULK FILL VAT 5-3.

  • Page 28: Filter Menu: Bulk Setting - Fill Vat From Bulk Controller Off

    3000 CONTROLLER USER GUIDE 2. Filter Menu: Bulk Setting – Fill Vat from Bulk Controller OFF Left Display Right Display Action FILTER [BLANK] 2-1. Press to advance to DISPOSE. FILL VAT [BLANK] 2-2. Press to select. FROM BULK FILL VAT 2-3.

  • Page 29: Filter Menu: Jib And None Settings Controller Off

    3000 CONTROLLER USER GUIDE 3. Filter Menu: JIB and None Settings Controller OFF Left Display Right Display Action FILTER [BLANK] 3-1. Press to advance to DISPOSE. DISPOSE [BLANK] 3-2. Press to select. DISPOSE 3-3. Press YES to advance. selects NO and bypasses NOW? dispose.

  • Page 30: 3A. Filter Menu: Bulk Settings - Dispose - Controller Off

    3000 CONTROLLER USER GUIDE 3a. Filter Menu: Bulk Setting - Dispose Controller OFF Left Display Right Display Action FILTER [BLANK] 3a-1. Press to advance to DISPOSE. DISPOSE [BLANK] 3a-2. Press to select. DISPOSE 3a-3. Press . A YES answer turns heat off.

  • Page 31: Boil Out - Controller Off

    4-11. Controller returns to OFF automatically after last confirmation. Polish Menu: Fryer ON Enter Polish: Fryer ON The 3000 controller displays a series of prompts when a polish filter cycle is initiated. To initiate a polish, press and hold the arrows simultaneously for about 3 seconds until POLISH NOW appears.

  • Page 32: Polish: Fryer On

    10. Controller returns to OFF automatically after last confirmation. Info Mode: Viewing Operational Stats The 3000 controller collects and stores information on the cook cycles and filter cycles. This data is accessed in the info mode, which is accessed by pressing the checkmark with the controller off until Info Mode displays.

  • Page 33: Info Mode: Controller Off

    3000 CONTROLLER USER GUIDE 1. Enter Info Mode: Controller OFF Left Display Right Display Action 1-1. Press until INFO MODE is displayed. INFO MODE will flash before displaying LAST DISPOSE STATS. LAST [BLANK] 1-2. Press to scroll: DAILY STATS, SELECTED PERIOD...

  • Page 34: Info Mode: Daily Stats - Information By Day Of The Week Over The Past Week

    3000 CONTROLLER USER GUIDE Left Display Right Display Action RESET LAST YES NO 2-13. Press YES advances to ENTER CODE. Enter 0469. DISPOSE COMPLETE displays in left window and changes to EXIT. STATS NO advances to EXIT. EXIT EXIT 2-14. Press...

  • Page 35: Info Mode: Selected Period Stats - Information For A Specifically Defined Period Of Time

    3000 CONTROLLER USER GUIDE 4. Info Mode: Selected Period Stats – Information for a specifically defined period of time Left Display Right Display Action DAILY STATS [BLANK] 4-1. Press to scroll to SELECTED PERIOD STATS. SELECTED [BLANK] 4-2. Press to advance.

  • Page 36: Info Mode: Last Load Stats -Information About Last Cook

    3000 CONTROLLER USER GUIDE 5. Info Mode: Last Load Stats – Information about last cook Left Display Right Display Action SELECTED [BLANK] 5-1. Press to scroll to LAST LOAD STATS. PERIOD STATS LAST LOAD [BLANK] 5-2. Press to advance. STATS...

  • Page 37: Scan Mode: Viewing Daily Stats

    3000 CONTROLLER USER GUIDE Scan Mode: Viewing Daily Stats The SCAN mode can be used to see current setup of any product quickly throughout the day. To enter the SCAN mode, the controller must be on. Follow the steps below to view stats.
  • Page 38 3000 CONTROLLER USER GUIDE Left Display Right Display Action 1 ALARM TIME SHAKE TIME The time during a cook till a product shake alarm occurs. Press to advance to next product stat. 1 ALARM ALARM NAMES The alarm name programmed for the product.

  • Page 39: Appendix A: Cancelling Out Of Filtering After Drain Valve Has Been Opened

    3000 CONTROLLER USER GUIDE Appendix A: Cancelling Out of Filtering After Drain Valve has been Opened. You can completely cancel a filter function by turning the controller OFF BEFORE you open a drain valve. If you have opened a drain valve there are several prompts that must be answered to assure proper oil return.
  • Page 40 3000 CONTROLLER USER GUIDE Situation #3: (Fill Vat from Pan: NO, Is Pan Empty: NO) Must satisfy by answering YES to FILL VAT FROM PAN 2 time around. Left Display Right Display Action OIL IN PAN CONFIRM Press to CONFIRM.

  • Page 41: Appendix B: 3000 Controller Error Log Codes

    3000 CONTROLLER USER GUIDE Appendix B: 3000 Controller Error Log Codes CODE ERROR MESSAGE EXPLANATION ERROR TEMP PROBE FAILURE TEMP Probe reading out of range. HI 2 BAD High limit reading is out of range. HOT HI 1 High limit temperature is past more than 410°F (210°C), or in CE countries, 394°F...

  • Page 42: Appendix C: Loading And Updating Software Procedures On 3000 Controller

    Remove the two screws securing the controller allow it to swing down. Remove the two screws on the left side cover plate of the 3000 controller or far left controller in a battery. To update the software, follow these steps carefully:...
  • Page 43 (check) button. (Repeat for all remaining controllers). With the controller(s) displaying OFF, VERIFY software update by pressing the TEMP button to check updated 3000 version on each controller. 3000 should display software version 40.0159.03. for 3000 and 35.0157.00 for ATO.

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