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Disassembly and Assembly

Please follow the information provided in this section to perform the
complete disassembly procedure of the notebook. Be sure to use proper
tools described before.
A
SUS X510 Series Notebook consists of various modules. This chapter describes the
procedure for the complete notebook disassembly and assembly (Assemble process please
look up from the last page). In addition, in between procedures, the detailed disassembly
(assembly) procedure of individual modules will be provided for your service needs.
The disassembly procedure consists of the following steps:
 Service overview
 Appropriate Tools
 Bottom Case Module
 HDD Module
 WLAN Module
 Battery Module
 SSD Module
 Thermal Assy & FAN Module
 Memory Module
 IO Board
 HDDBoard
 Motherboard Module
 Speaker Module
 Touchpad Module
 LCD Module
V1.0
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Disassembly Procedure
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Chapter

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Summary of Contents for Asus X510 Series

  • Page 1 Be sure to use proper tools described before. SUS X510 Series Notebook consists of various modules. This chapter describes the procedure for the complete notebook disassembly and assembly (Assemble process please look up from the last page). In addition, in between procedures, the detailed disassembly (assembly) procedure of individual modules will be provided for your service needs.
  • Page 2 Disassembly Procedure Service Overview Please pay special attention to the cautions below to prevent any damages to the notebook and also please be sure to select the appropriate tools described in this section to perform any services desired. Precautions Before you perform any service and or repair on the notebook, please follow the steps below first. 1.
  • Page 3 Disassembly Procedure 9. Screw Appearance Criteria. If the screws have the following damaged appearance, please do not use. a. Shape deformed b. Paint scratched off c. Rusty d. Damaged head – unable to drive in e. Damaged unable to securely tighten BACK 2 - 3 V1.0...
  • Page 4 Disassembly Procedure Appropriate Tools The illustrations below show the appropriate tools that should be used for the notebook’s service and repair. Cross Screwdriver Please accord to different screw specification to choose different screwdriver and head. Below photos are for reference only. Use a cross screwdriver to fasten/remove screws.
  • Page 5 Disassembly Procedure Tweezers Use a pair of tweezers to remove/insert flexible cables. Thickness gauge (PN: 20LT0-0002J000) Thickness compass specification 0.05mm-1.5mm Use it to measure the gap. BACK 2 - 5 V1.0...
  • Page 6 Disassembly Procedure Bottom Case Module The illustrations below show how to remove the Bottom Case Module. Remove Bottom Case Module Follow below numbers to remove 10 screws on the Bottom Case. Assembly Notice: follow the reverse numbers to lock screws. Screw tightening torque:[1-7] 2.0±...
  • Page 7 Disassembly Procedure Remove 2 rubber cover on the bottom case and remove 2 screws under it. Be careful to use tweezers to avoid scratching the cover. Assembly Notice: Screw tightening torque:3.0± 0.2 kgf-cm SCREW M2.5*8L (K) B-ZN,NY 2 - 7 V1.0...
  • Page 8 Disassembly Procedure Using a plastic blade to pry up the bottom case away by following the hook position below. Please pry open bottom case from this location Parts:  Total screw * 12  X510UA-1A BOT CASE ASSY * 1 (Actual part name depends on different SKU.) BACK 2 - 8...
  • Page 9 Disassembly Procedure HDD Module The illustrations below show how to remove the HDD from the notebook. Remove HDD Module 1. Disconnect the battery cable. Notice: Before disassembly, please be sure to pull out adapter and disconnect the battery more than ten seconds in order to avoid IC damage. Disconnect the battery cable by hand instead of using a tweezer , in order to avoid short circult.
  • Page 10 Disassembly Procedure SCREW M2*6L (K) W-NI,NY SCREW M2*3L D4.5 (K) W-NI NY 3. Follow below numbers to remove 4 screws on the bracket. Assembly Notice: follow the reverse numbers to lock screws. Screw tightening torque: 2.5+0.5kgf-cm 2 - 10 V1.0...
  • Page 11 Disassembly Procedure SCREW M3*3L (K) W-NI,NY Parts:  Total screw * 8  X510UA HDD SATA3 2.5' 2T5 * 1  X510UA HDD RF GASKET* 1  X510UA-1A HDD MYLAR* 1 (Actual part name depends on different SKU.) BACK 2 - 11 V1.0...
  • Page 12 Disassembly Procedure WLAN Module The illustrations below show how to remove the WLAN Module from the notebook. 1. Disconnect the antenna cable. 2. Remove 1 screw on the WLAN card and take the WLAN card away. Screw tightening torque: 2.0± 0.2kgf-cm SCREW M2*3L D4.5 (K) W-NI NY 2 - 12 V1.0...
  • Page 13 Disassembly Procedure Parts:  Total screw * 1  802.11AC+BT4.2(2*2)M.2_WW_MSQ * 1 (Actual part name depends on different SKU.) BACK 2 - 13 V1.0...
  • Page 14 Disassembly Procedure Battery Module The illustrations below show how to remove the battery from the notebook. 1. Follow below numbers to remove 3 screws on the battery and take the battery away. Assembly Notice: follow the reverse numbers to lock screws. Screw tightening torque: 2.0+0.5kgf-cm SCREW M2*6L (K) W-NI,NY Please well arrange the antenna and put it in the hook slot as below.
  • Page 15 Disassembly Procedure SSD Module The illustration below shows how to remove the SSD module. 1. Remove 1 screw from SSD and take it away. Screw tightening torque: 2.0± 0.2kgf-cm SCREW M2*1.8L+0.7(5.7,0.8) Parts:  Total screw * 1  X510UA SSD M2 2280 S3 512G*1 (Actual part name depends on different SKU.) BACK 2 - 15...
  • Page 16 Disassembly Procedure Thermal Assy & FAN Module 1.Use a plastic plade to disconnect the FAN cable and follow the numbers to remove 7 screws on the thermal module and take it away. Assembly Notice: follow the reverse numbers to lock screws. Screw tightening torque: 2.0±...
  • Page 17 Disassembly Procedure Memory Module The illustrations below show how to remove and disassemble the memory of the notebook. 1. Pull four latches here to pop the Memory module up at 45 angles, and then pull out the module at that angle. 2.
  • Page 18 Disassembly Procedure IO Board The illustrations below show how to disassemble and remove the IO Board. 1. Disconnect IO FFC from MB. Assembly notice: 1) Insert FFC to the bottom until just accord with the line when lock the latch. 2) Please check whether the appearance of FFC/FPC is intact (not broken) and press the cable carefully before assembly.
  • Page 19 Disassembly Procedure SCREW M2.5*4 (K) W-NI #1 3. Disconnect the IO FFC from the IO Board. Assembly notice: 1) Insert FFC to the bottom until just accord with the line when lock the latch. 2) Please check whether the appearance of FFC/FPC is intact (not broken) and press the cable carefully before assembly.
  • Page 20 Disassembly Procedure HDD Board The illustrations below show how to disassemble and remove the HDD Board. 1. Remove 1 screw from hdd board and take the it away. Assembly Notice: Screw tightening torque: 2.0± 0.25kgf-cm SCREW M2*3L D4.5 (K) W-NI NY Parts: ...
  • Page 21 Disassembly Procedure Motherboard Module The illustrations below show how to disassemble and remove the Motherboard Module. 1. Disconnect LVDS cable from MB. 2. Remove 1 screw from hinge and take LCD away. Assembly Notice: Screw tightening torque: 3.0± 0.25kgf-cm 2 - 21 V1.0...
  • Page 22 Disassembly Procedure SCREW M2.5*4 (K) W-NI #1 3. Disconnect Speaker cable. 4. Disconnect KB FPC KB LED FPC TP FFC FFC. Assembly notice: 1) Insert FFC to the bottom until just accord with the line when lock the latch. 2) Please check whether the appearance of FFC/FPC is intact (not broken) and press the cable carefully before assembly.
  • Page 23 Disassembly Procedure 5. Remove 2 screws on the MB. Assembly Notice: follow the reverse numbers to lock screws. Screw tightening torque: 2.0± 0.25kgf-cm SCREW M2*3L D4.5 (K) W-NI NY Parts:  Total screw * 3  X510UQ MB._0G/I7-7500U/AS * 1 (Actual part name depends on different SKU.) 2 - 23 V1.0...
  • Page 24 Disassembly Procedure Notice: These two pictures for your reference for mylar/gasket/sponge etc.. of MB. 2 - 24 V1.0...
  • Page 25 How to judge with backlight K/B? Please check KB whether with backlight if F3/F4 can adjust brightness. How to enable backlight? Please refer to instructions from SIP to enable K/B backlight. SIP path is as below. http://sip.asus.com/document/DisplayDocument.aspx?folder_type=PUB&doc_id=97003 BACK 2 - 25 V1.0...
  • Page 26 Disassembly Procedure Speaker Module The illustrations below show how to disassemble and remove Speaker Module. Take the speaker away. Parts:  SPEAKER GL553VW *1  X510UA_ASAP_SPK_WIFI_ANTENNA (Actual part name depends on different SKU.) BACK 2 - 26 V1.0...
  • Page 27 Disassembly Procedure Touchpad Module The illustrations below show how to disassemble and remove the touchpad Module. 1. Disconnect the TP FFC and FP FFC on the Touchpad. Assembly notice: 1) Insert FFC to the bottom until just accord with the line when lock the latch.
  • Page 28 Disassembly Procedure 2. Tear up the mylar and remove 3 screws from Touchpad. Assembly notice:follow the reverse numbers to lock screws. Screw tightening torque: 2.5± 0.25kgf-cm SCREW M2*2.5L K B-NI #1 NY 3. Take the touchpad away. 4. Remove touchpad mylar from touchpad. Assembly Notice: Please assemble touchpad to top case and then paste the touchpad mylar.
  • Page 29 Disassembly Procedure Parts:  Total screw * 3  X510UQ-1A TOUCHPAD MODULLE * 1  X510UA TP FFC 8P 0.5MM L126.5 * 1  X510UA FP FFC 8P 0.5P L62* 1  X510UA-1A FP MYLAR* 1 (Actual part name depends on different SKU.) 2 - 29 V1.0...
  • Page 30 Disassembly Procedure Touchpad Mylar assembly SOP 1. Install the TP module on the top case and lock the screws. 2 - 30 V1.0...
  • Page 31 Disassembly Procedure 2. Paste 1 TP Mylar on the TP PCB. Notice: Red line marked place is the anchor point. Please align the upper left corner and upper edge when you paste 2 - 31 V1.0...
  • Page 32 Disassembly Procedure 3. Use the roller or hands press TP Mylar. 4. Check the gap value between TP Mylar and top case in the range. Notice: The machine assembly technique is similar, but the specific values (such as: gap value) of each model is different, please refer to the service guide: gap step. 2 - 32 V1.0...
  • Page 33 Disassembly Procedure How to get the gap value (Sample: T302CHI) 1. In the service guide chapter 2. Gap step part BACK 2 - 33 V1.0...
  • Page 34 Disassembly Procedure LCD Module The illustrations below show how to remove and disassemble the LCD Module of the notebook. 1. Pull the hinge cap to the right direction and remove it. 2. Remove 6 screws and take hinge cover away. Assembly Notice: follow the reverse numbers to lock screws.
  • Page 35 Disassembly Procedure 3. Use disassembly tool to pry up the edge of the bezel. Then take LCD bezel away. Snaps as belows: Assemble direction 4. Remove 4 screws from LCD Cover and take panel away. Assembly Notice: follow the reverse numbers to lock screws. Screw tightening torque: 2.0±...
  • Page 36 Disassembly Procedure SCREW M2*2L (K)W-NI NY(φ5.0) 5. Tear up the Mylar and disconnect the LVDS cable. 6. Disconnect camera cable and use a plastic plade to pry the camera. 2 - 36 V1.0...
  • Page 37 Disassembly Procedure Please well arrange the antenna and put it in the hook slot as below. Assembly Notice: Parts  Total screw *10  X510UA-1A LCD BEZEL ASSY *1  X510UA-1A LCD COVER ASSY *1  LCD 15.6' FHD WV US EDP *1 ...
  • Page 38 Disassembly Procedure Screw torque table PART NAME Quantity Torque M2*2L (K)W-NI NY(φ5.0) 2.0kg_cm The LCD Panel to NT Lcd cover assy M2.5*4 (K) W-NI #1 NY 3.0kg_cm The Hinge R/L to NT Lcd cover assy M2*2L (6.2,0.5) (K) #1 2.0kg_cm The TP holer to Top case assy M2.5*4 (K) W-NI #1 NY 3.0kg_cm...
  • Page 39 Disassembly Procedure Gap Step 2 - 39 V1.0...
  • Page 40 Disassembly Procedure 2 - 40 V1.0...
  • Page 41 Disassembly Procedure 2 - 41 V1.0...
  • Page 42 Disassembly Procedure BACK 2 - 42 V1.0...

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