Greenheck Grease Trapper  ESP Installation, Operation And Maintenance Manual
Greenheck Grease Trapper  ESP Installation, Operation And Maintenance Manual

Greenheck Grease Trapper ESP Installation, Operation And Maintenance Manual

Kitchen exhaust pollution control system

Advertisement

Quick Links

®
Installation, Operation and Maintenance Manual
Please read and save these instructions for future reference. Read carefully before attempting to assemble, install,
operate or maintain the product described. Protect yourself and others by observing all safety information. Failure
to comply with these instructions will result in voiding of the product warranty and may result in personal injury
and/or property damage.
Grease Trapper ESP™
The Grease Trapper ESP™ is a pre-engineered electrostatic precipitator
type pollution control unit with integral exhaust fan (available without
exhaust fan as an option). The unit is designed to remove grease and
smoke particles as well as odor from the kitchen exhaust airstream. This
installation manual covers procedures for receiving, installing, and
maintaining the unit.
For additional instructions and maintenance information on the integral
exhaust fan, when applicable, refer to the fan nameplate to determine
model type and visit greenheck.com to download the corresponding manual.
General Safety Information
Only qualified personnel should install this system.
Personnel should have a clear understanding of these
instructions and should be aware of general safety
precautions. Improper installation can result in electric
shock, possible injury due to coming in contact with
moving parts, as well as other potential hazards. Other
considerations may be required if high winds or seismic
activity are present. If more information is needed,
contact a licensed professional engineer before moving
forward.
DANGER
Always disconnect power before working on or near
this equipment. Lock and tag the disconnect switch or
breaker to prevent accidental power up.
CAUTION
To reduce the risk of fire, electric shock, and injury be
sure to follow the cautions below:
• Before servicing, make sure the unit is properly
grounded.
• When servicing the fan, motor may be hot enough
to cause pain or injury. Allow motor to cool before
servicing.
• Do not operate this unit in an explosive atmosphere.
• Keep all flammable materials (such as gasoline)
away from the unit.
• Do not use flammable cleaner on or near the unit.
• The unit should be inspected frequently and the
unit and cells should be manually cleaned at proper
intervals to prevent a fire.
• Operating temperatures of the airstream should not
exceed 130°F.
®
Kitchen Exhaust Pollution Control System
1. Follow all local electrical and safety codes, as well as
the National Electrical Code (NEC), the National Fire
Protection Agency (NFPA), where applicable. Follow
the Canadian Electrical Code (CEC) in Canada.
2. The rotation of the fan wheel is critical. It must
be free to rotate without striking or rubbing any
stationary objects.
3. Fan motor must be securely and adequately
grounded.
4. Do not spin fan wheel faster than maximum
cataloged fan rpm. Adjustments to fan speed
significantly affects motor load. If the fan RPM is
changed, the motor current should be checked to
make sure it is not exceeding the motor nameplate
amps.
5. Do not allow the wires to kink or come in contact
with oil, grease, hot surfaces or chemicals. Replace
immediately if damaged.
6. Verify that the power source is compatible with the
equipment.
7. Never open access doors to a duct while the fan is
running.
8. The precipitator contains safety electrical interlock
switches at all maintenance access doors. Do not
attempt to defeat these interlocks.
Grease Trapper ESP™ Kitchen Exhaust Pollution Control System
Document 482585
Grease Trapper ESP™
Unit Certified to UL 8782
1

Advertisement

Table of Contents
loading

Summary of Contents for Greenheck Grease Trapper ESP

  • Page 1 For additional instructions and maintenance information on the integral exhaust fan, when applicable, refer to the fan nameplate to determine model type and visit greenheck.com to download the corresponding manual. Unit Certified to UL 8782 General Safety Information Only qualified personnel should install this system.
  • Page 2 Receiving OUTDOOR Units designed for outdoor applications may be stored Upon receiving the product, check to make sure all outdoors, if absolutely necessary. Roads or aisles for items are accounted for by referencing items shown portable cranes and hauling equipment are needed. on the packing list.
  • Page 3: Table Of Contents

    Table of Contents NOTE Grease Trapper ESP System Function ..3 • Grease Trapper ESP must be connected to a listed System Components exhaust hood assembly and must be installed in Unit Body ..... . .4 accordance with local building codes, NFPA 96 ESP Cells .
  • Page 4: System Components

    System Components If a module has multiple cells, power is passed from cell NOTE to cell through these brass plungers coming into contact The installation criteria for each of the system with the pins on next cell. components shown below should be considered The total current to both the ionizer section and when selecting a site for install.
  • Page 5: System Control Panel

    System Components continued NOTE System Control Panel Doors will have to be opened and/or removed to access fasteners inside of modules. The 115 VAC system control panel fed from a 30A building breaker allows the user to interface with the 3.
  • Page 6: Attaching Fan

    Installation Attaching Fan The ESP fan is shipped bolted to unit body and rails. If Rigging and Placing Equipment the unit was requested to be disassembled in the field, 1. The unit is furnished with lifting lugs the unit body-to-fan connection has not been sealed. at the four corners.
  • Page 7: Ductwork Connections

    Ductwork Connections Cells and Carbon Trays Ductwork must conform to IMC and SMACNA guidelines. Open ESP cell and carbon tray access All factory-built grease duct needs to be constructed doors by turning and in accordance with ANSI/UL 1978 and should be releasing all latches manufactured and installed in accordance with their listing.
  • Page 8: Plumbing Connections

    Plumbing Connections When the unit is washing and the wash sequence NOTE is calling for detergent, a diaphragm pump housed All water piping exposed to freezing temperatures within the remote detergent control cabinet pumps the must be trace heated and insulated to prevent detergent into the factory provided inlet manifold.
  • Page 9: Wash Manifolds

    Plumbing Connections Electrical - continued Wash Manifolds Once all system components are installed, electrical connections for the system can be made. It is The unit is supplied with a single 1-inch wash header recommended that plumbing connections be done prior inlet located at the top of the ESP.
  • Page 10: Fire System

    Fire System The Pollution Control Unit (PCU) is furnished with factory pre-piped fire suppression nozzles. Field connection, tanks, controls, fusible link detectors, and commissioning is provided and installed, based on specifications at time of order. The Authority Having Jurisdiction (AHJ) may require additional protection. The fire system must be installed and operational to maintain the UL Listing of the unit.
  • Page 11: Initial System Start-Up

    Initial System Start-Up 1. Verify unit is installed properly and all field water NOTE and electrical connections have been made. As a safety precaution, the system will only operate 2. Check that all ESP cells have been installed in the NORMAL mode when the access doors of properly.
  • Page 12: Wash

    Sequence of Operation - continued 2. WASH: System goes through cycles to clean and Soak dry dirty ionizing-collecting cells • Exhaust Fan - Off The wash cycle is recommended to be performed • Main and Impingement or ESP Module Solenoid daily on the unit and uses an automated wash down Valve - Off sequence to remove the grease that has been collected...
  • Page 13: Controller Setup And Tutorial

    Controller Setup and Tutorial The DDC controller is located in the unit control panel. The face of the controller has six buttons, allowing the user to view unit conditions and alter parameters. The  DDC controller is pre-programmed with easy to use menus.
  • Page 14  Main Menu Overview   Pressing button will bring you into the main menu. Scrolling up/down with buttons will bring you to different sub-menus including A: Clock, B: Input/Output, C: Service, and D: Manufacturer. Exiting the main menu (using button) this will first bring you to system status screen loop.
  • Page 15: Clock

    The Clock menu allows the user to view and alter the time and date. The user can Clock also adjust the daylight savings time setting. loCk sCrEEn allows thE UsEr to adjUst thE timE and datE Clock The time/date will not be adjustable on the controller if the user interface is the 02:00:00 01/01/18 touch screen.
  • Page 16: Service

    System Information his sCrEEn shows vErsion boot and bios inFormation ios and boot PErtain Information ’ to thE ControllEr s FirmwarE and oPErating systEm Greenheck Fan Corp. Version: 2.00.000 Date 09/21/20 Bios: 6.40 11/17/15 Boot: 5.02...
  • Page 17 his sCrEEn allows thE UsEr to adjUst sEttings rEgarding thE aUto wash Wash Settings 2 FEatUrE whiCh starts a wash aUtomatiCally at a sPECiFiC timE a day Auto Wash: Auto Wash: Enable or disable the auto wash feature. Auto Wash Time: 2:00am Days/Week Auto Wash Time: Adjust the time of day the wash will start.
  • Page 18 his sCrEEn allows UsEr to viEw low dEtErgEnt inFormation rECordEd with Low Det Settings 1 wash systEm Washes during low detergent Washes during low detergent alarm: Counts number of times wash cycle was alarm: 0 Last wash on low det: completed during a low detergent alarm.
  • Page 19    mstP … o aCCEss adjUst ParamEtErs PErForm thE Following stEPs 1. Press together for 3 seconds the (alarm) and (enter) to enter the BIOS menu. Press (down) arrow to select OTHER INFORMATION and press (enter) to confirm. ...
  • Page 20 The Service Settings sub-menu allows the user to adjust fan operation settings, Service set a fan on/off schedule, manually enable/disable input and outputs, calibrate e. Service Settings sensors, create or restore user settings and the alarm history log. a. Fan Operation b.
  • Page 21: Manufacturer

    Manual Relay: Allows the user to override the relay output for troubleshooting. Relay Output Manual Position: The value to force the output to when in an override state. Exhaust Relay (DOUT 1) Status: The current value of the relay output. Manual Relay 1: Manual Position Relay 1 Status:...
  • Page 22: Keypad Navigation

    Keypad Navigation SYSTEM FAULT EXHAUST FAN FAULT POWER SUPPLY 3 OFF IF PRESOAK TLEFT: 172s WASH MENU When ‘BUTTON(S)’ are mentioned in the description below, we are referring to the ‘squares’ on the keypad. The following information details the Daily Operations of the Grease Trapper ESP keypad buttons and their functions. ...
  • Page 23: Touch Screen Navigation

    WASH WASH DETERGENT DETERGENT ON/OFF ON/OFF ON/OFF ON/OFF INDICATOR INDICATOR Touch Screen Navigation FIRE STATUS INDICATOR – gray indicates no fire, and red indicates fire detected. POWER SUPPLY POWER SUPPLY DOOR SAFETY DOOR SAFETY WASH WASH FIRE FIRE STATUS STATUS STATUS STATUS STATUS...
  • Page 24 Service Password Screen Settings • Fan Settings NOTE The Service Password must be entered to access the FAN SETTINGS SETTINGS, CONFIGURATION and INFORMATION screen. The default service password is 1000. AUTO FAN OFF: RUN HOURS: Service Password Verification Required NOTE: THIS WILL ONLY SHUT THE FAN OFF IF THE FAN WAS POWERED ON BY THE KEYPAD.
  • Page 25 • Wash Schedule and Timing Settings Configuration • Date/Time WASH SCHEDULE AND TIMING SETTINGS 03/17/16 11:06:51 AM DATE / TIME AUTO WASH ACTIVE: ADJUST DATE: AUTO WASH TIME: ADJUST TIME: MONDAY TUESDAY WEDNESDAY THURSDAY FRIDAY SATURDAY SUNDAY UPDATE DATE/TIME PRE-SOAK DETERGENT SOAK RINSE...
  • Page 26 Information • System Information SYSTEM INFORMATION SYSTEM INFORMATION GREENHECK FAN CORPORATION GREENHECK FAN CORPORATION VERSION: VERSION: 2.00 2.00 DATE OF RELEASE: DATE OF RELEASE: 09/21/2020 09/21/2020 BOOT: BOOT: 5.02 5.02 BIOS: BIOS: 6.40 6.40 FOR TECHNICAL SUPPORT, PLEASE CALL: 1-800-371-6858 FOR TECHNICAL SUPPORT, PLEASE CALL: 1-800-371-6858 HAVE YOUR SERIAL NUMBER READY.
  • Page 27: Variable Frequency Drive Information

    Variable Frequency Drive (VFD) Information A Yaskawa V1000 (200-230 VAC and 460 VAC) or Yaskawa A1000 (575 VAC) variable frequency drives (VFDs) will be provided if the PCU is configured to use a VFD to control the exhaust fans. These drives will come programmed from the factory, and little to no adjustment will be necessary in most cases.
  • Page 28 C 1-01 RESET ENTER FOUT DIGITAL OPERATOR JVOP HELP STOP - MODE - Prog ramm RESET ENTER C 1-01 Model V1000 STOP RESET FOUT HELP DIGITAL OPERATOR JVOP-180 0070.0 F 0.00 Changing Parameters Monitor Motor Frequency and Motor Current RESET ENTER FOUT FOUT...
  • Page 29: Bms Points List

    Grease Trapper ESP v2.00 Modbus / BACnet ® Points List BACnet Device Instance: 77000 (default) Modbus - RTU/TCP Read Analog = AV, Integer = AV, Digital = BV Address: 1 (default) Type Description Write Instance Name Units Register Analog Exhaust_Fan_Speed percent 40021 Exhaust Fan Speed Percentage...
  • Page 30: Maintenance

    Maintenance Wash System Detergent: Manufacturer recommends NOTE Zep X701 detergent, manufactured by Zep Incorporated. Maintenance frequency will vary based on site This detergent has been specifically formulated for this conditions. Adjust frequency as needed. type of equipment, and will help ensure successful operation and optimum performance.
  • Page 31: Unit Layout

    Maintenance 13. Reinstall the cell to the location from which it was Replacement Parts Ordering removed. There is an airflow arrow on the cell Replacement parts can be obtained through the Parts end plate. Re-insert the cell pushers by hooking Department, 800-355-5354 or your local authorized the pusher between the cell and the c-channel of Accurex Sales Representative.
  • Page 32: Field Wiring Diagrams

    Field Wiring Diagrams Field diagrams are provided as general drawings. For unit specific drawings, consult wiring diagrams found on the unit control panels. STANDARD UNIT SOLID FUEL UNIT Grease Trapper ESP™ Kitchen Exhaust Pollution Control System ®...
  • Page 33 FIRE SYSTEM CABINET WIRING OUTDOOR CABINET HEATER CONTROL CONTROL INPUT: 115VAC, 15AMPS FROM BREAKER CABINET HEATER THERMOSTAT HEATER THERMOSTAT PROGRAMMING INSTRUCTIONS PARAMETER SETTING DESCRIPTION 40.0 Setpoint Value Probe 1 Setpoint Value Probe 2 Setpoint Value Probe 3 Differential Probe 1 Differential Probe 2 Differential Probe 3 -50.0...
  • Page 34: Wash Water Plumbing Schematic

    Wash Water Plumbing Schematic (not to scale) STANDARD UNIT Plumbing Notes: 1. Trapped drain line water column to be sized for total system loss + 1.0 in. wg Drain shall be plumbed to an approved grease interceptor. 2. Water supply and drain piping exposed to freezing must be trace heated and insulated.
  • Page 35: Troubleshooting

    Troubleshooting Problem: Cells shorting immediately (Green indicator light continually flashes) Run through a wash, making sure detergent level is full. If cells are still dirty, safely Cells are dirty/clogged removing cells and manual cleaning/spraying may be necessary. If air compressor is available on site, spray out cells thoroughly of any dust and debris.
  • Page 36: Maintenance Log

    As a result of our commitment to continuous improvement, Greenheck reserves the right to change specifications without notice. Product warranties can be found online at Greenheck.com, either on the specific product page or in the literature section of the website at Greenheck.com/Resources/Library/Literature.

Table of Contents