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FILE NO. 020-200510 R E V I S I O N 2 SERVICE MANUAL Projection Television Schematics start on page 45 of this PDF 62HM95 TOSHIBA CORPORATION 2005 DOCUMENT CREATED IN JAPAN, Aug., 2005...
TABLE OF CONTENTS SAFETY INSTRUCTIONS .............................. 3 SERVICE MODE ................................4 SETTING & ADJUSTING DATA ............................9 LAMP UNIT REPLACEMENT ............................10 LIGHT ENGINE REPLACEMANT..........................PARTS REPLACEMENT IN LIGHT ENGINE....................... EXPLODED VIEW ................................ 17 MECHANICAL DISASSEMBLY ............................ 18 CHASSIS REPLACEMENT PARTS LIST ........................19 PC BOARDS TOP AND BOTTOM VIEW ........................
SAFETY INSTRUCTIONS SAFETY PRECAUTION WARNING: Service should not be attempted by anyone unfamiliar with the necessary precautions on this receiver. The following are the necessary precautions to be observed before servicing this chassis. 1. An isolation transformer should be connected in the power line between the receiver and the AC line before any service is performed on the receiver.
SERVICE MODE 1. ENTERING SERVICE MODE 1) Press MUTE button twice 2) Press MUTE button 3) While pressing the MUTE button, on Remote Control. again and keep pressing. press MENU button on TV set. MUTE (Service mode display) 2. DISPLAYING THE ADJUSTMENT MENU 1) Press MENU button on Remote Control.
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SELF DIAGNOSTIC FUNCTION 1) Press “9” button on Remote Control during display of adjustment menu in the service mode. The diagnosis will begin to check if interface among IC’s is executed properly. 2) During diagnosis, the following displays are shown. Firmware : Version information of microprocessor In case of file name : HM95 and Version : 1401 indicates[HM95_1401].
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VERSION CHECK MODE 1) Press “9” button twice on Remote Control during display of adjustment menu in the service mode. The version of main MPU will begin to check. 2) During Version Check, the following displays are shown. MAIN MPU : Version information of microprocessor In case of file name : HM95, Version 1401 for Code Program Version and (U15) for OSD Version indicates [HM95_1401(U15)]...
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8. STATUS CHECK MODE 1) Press “9” button thrice on Remote Control during display of adjustment menu in the service mode. The status of this model will begin to check. 2) During Status Check, the following displays are shown. MAIN : Main source information : Display RF position number (1 - 135) on the main screen, or Input Source (ANT1/2, CABLE, TV etc.) MAIN FORMAT :...
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9. LED indications The green and red LED lights are on the TV front touchpad, to the left of the POWER button. The green and red LED lights on the TV control touchpad (on the lower right corner of the TV screen) indicate the TV's current status, as follows: TV front touchpad Red LED...
SETTING & ADJUSTING DATA SERVICE MODE ADJUSTING ITEMS AND DATA IN THE SERVICE MODE: Item Name of adjustment Preset Data Item Name of adjustment Preset Data RCUT R CUT OFF VPOS V-POSITION GCUT G CUTOFF CWDH COLOR WHEEL DELAY (HIGH) BCUT B CUT OFF CWDL...
LAMP UNIT REPLACEMENT Cautions when replacing LAMP UNIT (E998Z; PJ-D95-LMP) The light source for this TV is a mercury lamp with internal atmospheric pressure that increases during use. The lamp has a limited service life that varies depending on user settings. If you use the lamp beyond its service life: you may notice a reduction in the colors and/or brightness of the pic- ture;...
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Turn off the TV and unplug the power cord. Grasp the lamp unit handle and gently pull the lamp unit straight out of the TV. Set the old lamp unit aside. STOP! Allow the lamp to cool for at least one (1) hour before replacing it.
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Reattach the lamp unit door, making sure to insert the hook on the left side of the lamp unit door inside the opening in the TV cabinet. Replace the thumb screw and hand-tighten. Plug in the power cord and turn on the TV. After the initial warmup period (which may take up to 45 seconds for full picture brightness), the TV should operate nor- mally.
LIGHT ENGINE REPLACEMENT 1-2. Adjustment is made from service mode. The adjusting Cautions when replacing LIGHT ENGINE items consist of CWDL, CWDH and DMDB. LIGHT ENGINE UNIT: A271 : LV-672 TB 0D CWDL CWDH (Including with E998Z, SK01 to SK04, SK06,SK08 and SK09.) When CW delay number of the data bar code is 0450: LIGHT ENGINE is a heart of the TV and emits high heat.
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Conversion Table for Decimal and Hexadecimal Numbers CW delay CW delay CW delay CW delay CW delay CWDH CWDL CWDH CWDL CWDH CWDL CWDH CWDL CWDH CWDL number number number number number 0000 0370 0740 1110 1480 0005 0375 0745 1115 1485 0010...
PARTS REPLACEMENT IN LIGHT ENGINE Replacement of Lamp FAN (SK01) Replacement of Ballast FAN (SK03) 1-1. Replace the FAN for cooling Lamp (SK01), remove 2 2-1. Replace the FAN for cooling Ballast Power Unit (SK03), screws on the FAN hood, and then remove 4 screws on remove the 4 pins by pressing into the unit, and then the FAN for cooling Lamp.
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Replacement of Ballast to Formatter Board 3-2. Remove the 2 screws from the bracket, and then remove the FAN for cooling Formatter Board (SK02). Cables (SK06 and SK08) 3-3. Disconnect and replace the FAN transfer cable between 5-1. Disconnect and replace the cable between Ballast and Ballast and Formatter Boards (SK09).
The part number must be used when ordering parts, in order to assist in processing, be sure to include the Model number and Description. The PC board assembly with mark is no longer available after the end of the production. Model : 62HM95 Capacitors ..... CD : Ceramic Disk PF : Plastic Film EL : Electrolytic Resistors ....
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Location Parts No. Description Location Parts No. Description C809 76086067 CHEMICON 200V 102M LGQ2D102MESHTL 76092730 CERAMIC CHIP, 16V B 0.1UF K @UC01 C810 76086067 CHEMICON 200V 102M LGQ2D102MESHTL CC02 76109102 CERAMIC CHIP, 50V B 1000PF K @U104 C811 76092567 CERAMIC DISC, AC250V E 1000PF M 76092730 CERAMIC CHIP, 16V B 0.1UF K @UC01 C812 76092567 CERAMIC DISC, AC250V E 1000PF M...
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Location Parts No. Description Location Parts No. Description CE51 76092738 CERAMIC CHIP, 25V B 0.47UF K CS24 76794101 ELECTROLYTIC, 16V 100UF M CE52 76073151 ELECTROLYTIC, 16V 120UF M 3A CS25 76794220 ELECTROLYTIC, 16V 22UF M CE53 76666470 ELECTORLYTIC, 16V 47UF M 3A CS31 76794100 ELECTROLYTIC, 16V 10UF M CE54...
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U102 23764252 PC BOARD ASSY, MOTHER 62HM95 PU PD2140A BB41 23713822 SOCKET, B-B 2MM 56P U104 23764260 PC BOARD ASSY, BACK AV 62HM95 PU PD2141A-1 BB42 23713801 PLUG, B-B 56P 2MM U105 23764261 PC BOARD ASSY, IR BLASTER PU PD2141A-2...
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SCHEMATIC DIAGRAM MODEL : 62HM95 WARNING: BEFORE SERVICING THIS CHASSIS, READ THE "X-RAY RADIATION PRECAUTION", "SAFETY PRECAUTION" AND "PRODUCT SAFETY NOTICE" ON THE MANUAL FOR THIS MODEL. CAUTION: The international hazard symbols " " in the schematic diagram and the parts list designate components which have special characteristics important for safety and should be replaced only with types identical to those in the original circuit or specified in the parts list.
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CIRCUIT BLOCK DIAGRAM BACK AV SIGNAL BOARD DDR SDRAM DDR SDRAM FLI8532 CORTEZ VBI Data PJ22 VIDEO Processor YCbCr CS 1/2 Analog DCDi Video CVBS Front MADi E 1-3 Decoder Scaling (16port) TUNER SC 1-3 ANT 1/2 LVDS RF-SW TIF OUT Chanel CVBS Process...
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OPTICAL ENGINE UNIT Smooth Picture Control Board Projection Lens Lamp Light Tunnel Chip From RTIR Prism Color Wheel Color Wheel Sensor Board Drive Ballast Board Ballast Engine DMD MAIN POWER FAN EX FAN EX FAN DMD FAN DMD Mother Board TRANS E2.5 E2.5...
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SCHEMATIC DIAGRAM MODEL : 62HM95 WARNING: BEFORE SERVICING THIS CHASSIS, READ THE "X-RAY RADIATION PRECAUTION", "SAFETY PRECAUTION" AND "PRODUCT SAFETY NOTICE" ON THE MANUAL FOR THIS MODEL. CAUTION: The international hazard symbols " " in the schematic diagram and the parts list designate components which have special characteristics important for safety and should be replaced only with types identical to those in the original circuit or specified in the parts list.
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CIRCUIT BLOCK DIAGRAM BACK AV SIGNAL BOARD DDR SDRAM DDR SDRAM FLI8532 CORTEZ VBI Data PJ22 VIDEO Processor YCbCr CS 1/2 Analog DCDi Video CVBS Front MADi E 1-3 Decoder Scaling (16port) TUNER SC 1-3 ANT 1/2 LVDS RF-SW TIF OUT Chanel CVBS Process...
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OPTICAL ENGINE UNIT Smooth Picture Control Board Projection Lens Lamp Light Tunnel Chip From RTIR Prism Color Wheel Color Wheel Sensor Board Drive Ballast Board Ballast Engine DMD MAIN POWER FAN EX FAN EX FAN DMD FAN DMD Mother Board TRANS E2.5 E2.5...
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RN1204 PB505 4P_2.5mm_1.5A_Beige RB575 (NC) OPEN RMT IN OPEN 5V-1 PB504 5P_2.5mm_1.5A_Beige RB510 RB513 IR IN CB511 DB503 QB503 RB574 DB502 MA8100-M 0.1uF RMT IN PB502 MA8100-M 2SC4081-Q 3.5¶’ PHONE JACK 5V-1 IR OUT 62HM95 BACK_AV (IR) 52HM95/195 SHEET-5/6 (5/146)
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BACK AV /MONO PV60 W-B 10P 2.5mm PLUG R/A PV02 PIN JACK JACK 1S3P RV22 1/6P75 CV14 0.01 RV21 1/6P75 LV20 CV15 0.01 FRONT AV TO POWER P902A 3P_2.5mm_L_SMK DOOR SW 62HM95 FRONT_AV (7/146)
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13.5V MALIBU3.3V 1-A1,1-A5 RF30 OPEN CF30 CF31 OPEN OPEN RF31 DF32 CF32 CF33 C020 CF36 C021 C022 C023 SENSE OPEN OPEN OPEN OPEN 25V0.1 OPEN 25V0.1 25V0.1 25V0.1 CF34 RF32 OPEN OPEN 62HM95 62HM95/62HM195 MOTHER (REG) MOTHER REG SHEET-2/2 (15/146)
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2.5V-HDMIPHY NOT MOUNT [L26901] IC610 R648 R658 NOT MOUNT I2S_DA_OUT I2S_DA_IN1 400:6C;601:1D R649 NOT MOUNT NOT MOUNT I2S_DA_WS R650 NOT MOUNT I2S_DA_CL COUNT[0] COUNT[1] C646 NOT MOUNT 62HM95 SH.NO. SIGNAL (AUDIO_DELAY) (61/146)
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NOT MOUNT D888 C882 GDM420000199 6.3V RD6.2MB2-T2B-A 220uF(M) NOT MOUNT 2SC4116-Y(TE85L,F) Q877 Q876 2SC4116-Y(TE85L,F) R876 33K(J) 3.3V1 [TRP] Q880 POWER_DB 2SA1586-Y(TE85L,F) 405:8C Q878 POWER_SW 2SA1586-Y(TE85L,F) 800:8D POWER_DB_DET 405:4D;800:7B C880 470pF(J) R878 Q879 2SC4116-Y(TE85L,F) 405:3D;800:7B POWER_TV_DET 22K(J) 62HM95 SH.NO. SIGNAL (DC/DC_CONVERTER) (69/146)
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RGBBLU1 904:3D RGBBLU2 904:3D RGBBLU3 904:3E RM904 NOT MOUNT RGBBLU4 904:3E RGBBLU5 904:3E RGBBLU6 904:3E RGBBLU7 904:3E RM905 NOT MOUNT RGBVS 905:2A RGBHS 905:2A RGBCLK 905:2B RM914 NOT MOUNT ML_HANDSHAKE 504:4E R9232 NOT MOUNT 62HM95 SH.NO. SIGNAL (FLI8532 LVDS_OUT) (70/146)
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PI017: Enc STOP signal is Pull-up at the receiving end. PI016: Enc RESET signal is Pull-down at the receiving end. PI012: VMUTER signal is Pull-down at the receiving end. 62HM95 SH.NO. SEINE_DIGITAL (PIO) (79/146)