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BENDIX Wingman FLR10 Installation Instructions Manual

Radar changeover kits

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PRePaRatIon
Park the vehicle on level ground. Switch off the ignition and
disconnect the battery. See the General Safety Guidelines.
Read and understand this document before beginning work.
tyPICaL tooLs RequIRed
Torx T20 Driver; Wire Cutter; Wire Stripper; Deutsch Crimp
Tool HDT-48-00; 13mm Socket and Driver; Wire Brush.
WaRnInG! PLease Read and FoLLoW tHese InstRuCtIons
When working on or around a vehicle, the following guidelines should be observed at aLL tImes:
▲ Park the vehicle on a level surface, apply the
parking brakes and always block the wheels.
always wear personal protection equipment.
▲ stop the engine and remove the ignition key
when working under or around the vehicle.
When working in the engine compartment,
the engine should be shut off and the ignition
key should be removed. Where circumstances
require that the engine be in operation, extReme
CautIon should be used to prevent personal
injury resulting from contact with moving,
rotating, leaking, heated or electrically-charged
components.
▲ do not attempt to install, remove, disassemble
or assemble a component until you have read,
and thoroughly understand, the recommended
procedures. use only the proper tools and
observe all precautions pertaining to use of those
tools.
▲ If the work is being performed on the vehicle's
air brake system, or any auxiliary pressurized air
systems, make certain to drain the air pressure
from all reservoirs before beginning any work
on the vehicle. If the vehicle is equipped with a
Bendix
®
ad-Is
®
dryer reservoir module, or a Bendix
dryer, be sure to drain the purge reservoir.
▲ F o l l o w i n g t h e v e h i c l e m a n u f a c t u r e r 's
recommended procedures, deactivate the
electrical system in a manner that safely removes
all electrical power from the vehicle.
▲ never exceed manufacturer's recommended
pressures.
▲ you should consult the vehicle manufacturer's operating and service manuals, and any related literature,
in conjunction with the Guidelines above.
Installation Instructions
Bendix
Wingman
®
GeneRaL saFety GuIdeLInes
to aVoId PeRsonaL InJuRy oR deatH:
air dryer system, a Bendix
ad-9si
®
FLR10
to FLR20
®
description
Bendix
FLR20
®
Adjusters/Screws. . . . . . . . . . . . . . . . . . 1
Bracket . . . . . . . . . . . . . . . . . . . . . . . 1
Harness Adapter
Deutsch Connector Mating Kit
Upgrade Tag (BW1829) . . . . . . . . . . . . . . 1
▲ never connect or disconnect a hose or line
containing pressure; it may whip and/or cause
hazardous airborne dust and dirt particles. Wear
eye protection. slowly open connections with
care, and verify that no pressure is present. never
remove a component or plug unless you are
certain all system pressure has been depleted.
▲ use only genuine Bendix
parts, components and kits. Replacement
hardware, tubing, hose, fi ttings, wiring, etc. must
be of equivalent size, type and strength as original
equipment and be designed specifi cally for such
applications and systems.
▲ Components with stripped threads or damaged
parts should be replaced rather than repaired.
do not attempt repairs requiring machining or
welding unless specifi cally stated and approved
by the vehicle and component manufacturer.
▲ Prior to returning the vehicle to service, make
certain all components and systems are restored
to their proper operating condition.
▲ For vehicles with automatic traction Control
(atC), the atC function must be disabled (atC
indicator lamp should be on) prior to performing
®
dRm
any vehicle maintenance where one or more
air
®
wheels on a drive axle are lifted off the ground
and moving.
▲ the power must be temporarily disconnected
from the radar sensor whenever any tests usInG
a dynamometeR are conducted on a vehicle
equipped with a Bendix
Radar Changeover Kits
Kit Contents
Reman Radar . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . 1
. . . . . . . . . . 1
brand replacement
®
Wingman
®
qty
system.
®
1

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Summary of Contents for BENDIX Wingman FLR10

  • Page 1 ® air dryer system, a Bendix ® ™ any vehicle maintenance where one or more dryer reservoir module, or a Bendix ad-9si ® ® wheels on a drive axle are lifted off the ground dryer, be sure to drain the purge reservoir.
  • Page 2 FLR10 Radar ® ™ (a) Strip all four wires 0.250 to 0.312 inch. 1. Disconnect the wire harness from the Bendix FLR10 ® ™ (b) Crimp the Deutsch socket part [0462-201-16141] on radar. Protect the connector and harness from damage.
  • Page 3: Install The Harness

    14. Slide the orange Connector Position Assurance (CPA) tab 20. Return the radar sensor removed from the vehicle, to the right, making sure the connector is fully engaged. for core return credit using the Bendix Upgrade Tag 15. Route the harness through the back of the bracket, firmly (BW1829) supplied in the kit. The radar must be carefully securing as necessary.
  • Page 4 Tools needed: Bendix alignment kit, steel clip or plate, Torx T-20 screwdriver and a tape measure. • One of the Bendix Alignment Tools part no: K065284 and K096579 — available from Bendix parts outlets — are used. The alignment procedure also requires a steel clip, part number K073087, [or steel plate, (K105222) along with stretch- release adhesive tape].
  • Page 5 ® FLR20 ™ Radar alignment LateRaL aLIGnment usInG tHe BendIx aLIGnment tooL (ContInued) ® Locate symmetrical points on the front of the vehicle that are at least 12 inches from the vehicle’s center line (such as the tow hooks). Using a ruler or tape measure, record the distance from each side to the laser light line.
  • Page 6 ® NOTE: Complete these steps only if a lateral adjustment is necessary. With the Bendix alignment tool still in place, use the Torx T-20 screwdriver to turn by hand the driver-side stand-off adjustment screw until the desired alignment is reached.
  • Page 7 Remove the steel clip or plate before returning the vehicle to service. When removing the stretch-release adhesive strips, be sure to pull directly down on the tab provided and clean any adhesive residue that may be present on the sensor. Call the Bendix Tech Team at 1-800-AIR-BRAKE (1-800-247-2725), option 2, for troubleshooting assistance.
  • Page 8 Log-on and Learn from the Best On-line training that's available when you are 24/7/365. Visit www.brake-school.com. S-1627 © 2014 Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse Group. 08/14. All Rights Reserved.

This manual is also suitable for:

Wingman flr20