Trane RAUP 250 Installation Operation & Maintenance

Trane RAUP 250 Installation Operation & Maintenance

Split system condensing units 20-55 tons
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Installation
Operation
Maintenance
Split System
Condensing Units
20-55 Tons
Models
RAUP 250, RAUP 300,
RAUP 400, RAUP 500, RAUP 600
August 2006
RAUP-IOM002-0806

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Summary of Contents for Trane RAUP 250

  • Page 1 Installation Operation Maintenance Split System Condensing Units 20-55 Tons Models RAUP 250, RAUP 300, RAUP 400, RAUP 500, RAUP 600 August 2006 RAUP-IOM002-0806...
  • Page 2: Performance Data

    72 hours of delivery. the Carrier immediately by phone and registered mail. Notify the Notify the local Trane Sales Office at the same time. The unit local Trane Sales office. Concealed damage must be reported should be totally inspected within 15 days of delivery.
  • Page 3: Table Of Contents

    Contents Performance Data Foreword Warranty Receiving / Handling Nomenclature General Data 20-55 Ton Condensing Unit Installation General Information Unit Nameplate Machine Room Installation Requirements Vibration Isolators (option) Electrical Connections Unit Start-up Operation / Maintenance Unit Operation Seasonal start-up procedure Maintenance Maintenance Weekly Maintenance Maintenance Inspections...
  • Page 4: Nomenclature

    MODEL NOMENCLATURE MODEL NOMENCLATURE R A U P 2 5 0 D 1 B 0 A 1 2 3 4 5 6 7 8 9 10 11 12 Digit Description Remote Condensing Unit Air Cooled Unit Airflow-Upflow Development Sequence Nominal Gross Capacity (MBH) 500 = 500 MBH 250 = 250 MBH 600 = 600 MBH...
  • Page 5: General Data 20-55 Ton Condensing Unit

    Table 1 General Data Outdoor Unit UNIT MODELS RAUP250 RAUP300 RAUP400 RAUP500 RAUP600 V/ph/Hz 380/3/50 380/3/50 380/3/50 380/3/50 380/3/50 POWER CONNECTION 53.59 57.54 91.07 101.45 109.03 PERFORMANCES Gross Cooling Capacity kW (MBH) 73.9 (253) 90.3 (308) 113.9 (389) 147.9 (505) 180.5 (617) Unit Capacity Steps (%) 100-50...
  • Page 6: Installation

    3. Minimum rated lifting capacity (vertical) of each sling and This manual cover the installation of the RAUP 250, RAUP 300 spreader bar shall be no less than the tabulated unit shipping (single circuit), and RAUP 400, RAUP 500, RAUP 600 (dual circuilts) weight.
  • Page 7 Voltage @ 380V hp (each) RLA @ 380V (each) Connection Range @ 380V RLA @ 380V (each) LRA @ 380V (each) 2x(13T) 22.9 1.03 RAUP 250 380V/3ph/50Hz 340-440 53.59 76.49 2x(15T) 24.2 1.03 RAUP 300 380V/3ph/50Hz 340-440 57.54 81.74 4x(10T) 20.7...
  • Page 8: Electrical Connections

    Caution : Wiring diagrams are furnished with the units, but extra copies may be obtained from the local Trane sales office. Phase unbalance must not exceed 2% . Supply for all The installing contractor is to provide and install fused motors is to be within plus or minus 5% of the voltages specified on the compressor nameplate.
  • Page 9 Installation Oil level 4. Reset all controls equipped with a manual reset function. Oil should be visible in the compressor, under full load, in Refrigerant charging the compressor oil level sight glass. The unit was charged After the refrigeration pipework system has been pressure with the proper amount of oil before shipping.
  • Page 10: Operation / Maintenance

    Trance compressors. level, stop the unit and correct the cause. The use of any oil not conforming to Trane required 8.On Scrolls, compressor sightglass oil levels may be standard is at the sole responsibility of the user and anywhere within the sightglass.
  • Page 11: Maintenance Inspections

    ** In shaded region, use 2 1/8 for all horizontal runs, and 1 5/8 for all vertical risers. However, for correct and proper pipe sizing, it is recommended to size piping based on Trane recommended piping guide or use computer aided...
  • Page 12: Compressor

    Compressor This sequence is of most importance Compressor The scroll compressors in the RAUP because it maximizes lubrication and Motor Winding Ther mostat units do not unload. Instead, they are ensure proper oil return. Secondly, the staged on and off for various steps of design of the oil return with equalizer loading.
  • Page 13 Burned-out holding coil or broken Repair or replace. contacts. Open contacts of safety control of Safety control of thermal overload Call Trane Service. thermal overload. relays has cut outs. Electric circuit test shows no current a) Power failure. Check for blown line fuse or on line side of motor starter.
  • Page 14 Trouble Analysis C. Compressor shortcycles Problems and symptoms Probable cause Recommended action Suction pressure too low and Restricted liquid liner driver. Replace driver core. frosting at driver. Motor starts and stops frequently Faulty motor. Replace compressor. D. Compressor runs Continuously Problems and symptoms Probable cause Recommended action...
  • Page 15: Trouble Analysis 10 To

    Trouble Analysis H. Discharge pressure too high Problems and symptoms Probable cause Recommended action Too little or too warm condenser air. Excessively warm air leaving Clean coil, check fan and motor condenser. for proper operation. Restricted air flow. Cuts out on high pressure control. Excessive discharge pressure.
  • Page 21 Schematic & Termination Diagram RAUP 250 SCHEMATIC&TERMINATION DIAGRAM :-RAUP250 NOTE :- SEE UNIT NAMEPLATE FOR RAUP250 - COMPRESSOR OVERLOAD ARE INTERNALLY PROTECTED FOR LINE VOLTAGE FUSED DISCONNECT SWITCH EVF-C / EVF-OL LEGEND DEVICE DESCRIPTION DESIGNATION LPCO LOW PRESSURE CUT-OUT HPCO...
  • Page 22 Schematic & Termination Diagram RAUP 250 COMPONENT LAY-OUT/POWER WIRING :-RAUP250 POWER CABLE SHOWN IN COLOR POWER CABLE SHOWN IN COLOR FOR ILLUSTRATION ONLY. FOR ILLUSTRATION ONLY. THE ACTUAL POWER CABLE THE ACTUAL POWER CABLE COLOR IS BLACK OR RED. COLOR IS BLACK OR RED.
  • Page 23 Schematic & Termination Diagram RAUP 250 STARTER CONTROLLER MODULE - I/O WIRING :-RAUP250 INPUT OUTPUT TYPICAL WIRING FOR RAUP 250 LPCO1 LPCO 1 COM 1 A-C1 RESET 1 A-C1 COM 0 A CIRCUIT RESET 2 HPCO1 HPCO 1 COMPRESSORS COM 2...
  • Page 24 Schematic & Termination Diagram RAUP 300 SCHEMATIC&TERMINATION DIAGRAM :-RAUP300 NOTE :- FOR RAUP300 - COMPRESSOR OVERLOAD ARE EXTERNALLY PROTECTED SEE UNIT NAMEPLATE FOR LINE VOLTAGE EVF-C / EVF-OL FUSED DISCONNECT SWITCH LEGEND DEVICE DESCRIPTION DESIGNATION LPCO LOW PRESSURE CUT-OUT HPCO HIGH PRESSURE CUT-OUT HMW T HIGH MOTOR WINDING T-STAT...
  • Page 25 Schematic & Termination Diagram RAUP 300 COMPONENT LAY-OUT/POWER WIRING :-RAUP300 POWER CABLE SHOWN IN COLOR POWER CABLE SHOWN IN COLOR FOR ILLUSTRATION ONLY. FOR ILLUSTRATION ONLY. THE ACTUAL POWER CABLE THE ACTUAL POWER CABLE COLOR IS BLACK OR RED. COLOR IS BLACK OR RED. TO ALL FAN MOTORS (IN PARALEL) 200mm 10 10...
  • Page 26 Schematic & Termination Diagram RAUP 300 STARTER CONTROLLER MODULE - I/O WIRING :-RAUP300 INPUT TYPICAL WIRING FOR RAUP 300 OUTPUT LPCO1 LPCO 1 COM 1 A-C1 RESET 1 A-C1 COM 0 A CIRCUIT RESET 2 HPCO1 HPCO 1 COMPRESSORS COM 2 RESET 3 A-C2 SYSTEM RESET...
  • Page 27 Schematic & Termination Diagram RAUP 400-500 SCHEMATIC&TERMINATION DIAGRAM : RAUP400/500 NOTE :- FOR RAUP400/500 - COMPRESSOR OVERLOAD ARE INTERNALLY PROTECTED NOTES: LEGEND SEE UNIT NAMEPLATE DASHED LINES INDICATE RECOMMENDED FIELD DEVICE FOR LINE VOLTAGE WIRING BY OTHERS. DASHED LINE ENCLOSURES DESCRIPTION DESIGNATION EVF-C / EVF-OL...
  • Page 28 Schematic & Termination Diagram RAUP 400-500 COMPONENT LAY-OUT/POWER WIRING : RAUP400/500 POWER CABLES SHOWN IN COLOR FOR ILLUSTRATION ONLY. THE ACTUAL POWER CABLE COLOR IS BLACK OR RED. TO ALL FAN MOTORS (IN PARALEL) R R R L1 L2 1TB5 1000mm B-C4 B-C3...
  • Page 29 Schematic & Termination Diagram RAUP 400-500 STARTER CONTROLLER MODULE - I/O WIRING :-RAUP400/500 INPUT OUTPUT TYPICAL WIRING FOR RAUP 400/500 LPCO1 LPCO 1 COM 1 RESET 1 A-C1 A-C1 COM 0 RESET 2 A CIRCUIT RESET 3 HPCO1 HPCO 1 COMPRESSORS COM 2 SYSTEM RESET...
  • Page 30 Schematic & Termination Diagram RAUP 600 SCHEMATIC&TERMINATION DIAGRAM :-RAUP600 NOTE :- FOR RAUP600 - COMPRESSOR OVERLOAD ARE EXTERNALLY PROTECTED NOTES: LEGEND SEE UNIT NAMEPLATE FOR LINE VOLTAGE DASHED LINES INDICATE RECOMMENDED FIELD DEVICE WIRING BY OTHERS. DASHED LINE ENCLOSURES DESCRIPTION FUSED DISCONNECT SWITCH EVF-C / EVF-OL DESIGNATION...
  • Page 31 Schematic & Termination Diagram RAUP 600 COMPONENT LAY-OUT/POWER WIRING :-RAUP600 POWER CABLES SHOWN IN COLOR FOR ILLUSTRATION ONLY. THE ACTUAL POWER CABLE COLOR IS BLACK OR RED. TO ALL FAN MOTORS (IN PARALEL) RR R L1 L2 L3 N 1TB5 1000mm B-C4 B-C3...
  • Page 32: Schematic & Termination Diagram 18 To

    Schematic & Termination Diagram RAUP 600 S TAR TER CONTR OLLER MODULE - I/O WIRING :-RA UP600 INPU T OUTPU T TYPICA L WIRING FOR RA UP600 LPCO1 LPCO 1 COM 1 RESE T 1 A-C1 A-C1 COM 0 RESE T 2 A CIRCUI T RESE T 3 HPCO1...
  • Page 33: Installation Checklist

    Check electrical connections and connections to mains power switch General Check available cooling charge (50% of rated installation load) Check with other handling installation works Comments:..................................................................................................................................................Signature: ..........Name ......................Order No ................................... Work site:..................................Please return to your Trane Service Agency...
  • Page 34: Commissioning Log Sheet

    Commissioning Log Sheet START-UP ENGINEER/TECHNICIAN NAME: PROJECT NAME DEALER/CONTRACTOR SALES OFFICE LOCATION DATE COMMISSIONED 1.Nameplate information Model No. Serial No. Voltage 2. Compressor (S) A. Voltage at Compressor Terminals Comp. No. 1: Comp. No. 2: Comp. No. 3: Comp. No. 4: Voltage Imbalance : Comp.
  • Page 35 RAUP-IOM002-0806 August 2006 RAUP-IOM002-0705 Trane has a policy of continuous product and product data implement and reserves the http://www.tranethailand.com A Business of American Standard Company right to change design and specifications without notice.

This manual is also suitable for:

Raup 300Raup 400Raup 500Raup 600

Table of Contents