Eclipse ExtensoHeat EH050 Installation Manual

Lance burners

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Installation Guide 235
5/23/2011
Eclipse ExtensoHeat
Lance Burners
Model EH050
Version 1

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Summary of Contents for Eclipse ExtensoHeat EH050

  • Page 1 Installation Guide 235 5/23/2011 Eclipse ExtensoHeat Lance Burners Model EH050 Version 1...
  • Page 2 Please send your corrections and comments to our Marketing Communications Manager. www.eclipsenet.com It must be understood that Eclipse’s liability for its product, Product Name whether due to breach of warranty, negligence, strict Item #...
  • Page 3: Table Of Contents

    Step 3: Air Balancing Adjustment .................. 11 Step 4: Settings Verification ..................11 Operating Cycle ........................12 Stop............................12 Maintenance and Troubleshooting ..................13 Introduction .......................... 13 Maintenance......................... 13 Monthly Checklist ......................... 13 Eclipse Vortometric Burner, V3, Design Guide 248, 6/10/2010...
  • Page 4 Table of Contents Yearly Checklist ........................13 Troubleshooting ........................14 Appendix ........................... i Conversion Factors......................i Key to System Schematics ....................ii Eclipse ExtensoHeat Lance Burners, V1, Installation Guide 235, 5/23/2011...
  • Page 5: Introduction

    • This document with an oxidizing atmosphere (O > 12% vol.) Purpose The purpose of this manual is to ensure the installation of a safe, effective, and trouble-free combustion system. Figure 1.1. ExtensoHeat Burner Eclipse Vortometric Burner, V3, Design Guide 248, 6/10/2010...
  • Page 6: Safety

    ■ Read this entire manual before you attempt to start the system. If you do not understand any part of the information in this manualm contact your Eclipse representative or the Eclipse factory before you continue. Eclipse ExtensoHeat Lance Burners, V1, Installation Guide 235, 5/23/2011...
  • Page 7: Installation

    All electrical wiring must comply with all applicable local Stassartstraat 36 codes and/or standards such as: B-1050 Brussels Phone: +32-25196871 • NFPA Standard 70 Fax: +32-25196919 • IEC60364 www.cenelec.org • CSA C22 • BS7671 Eclipse ExtensoHeat Lance Burners, V1, Installation Guide 235, 5/23/2011...
  • Page 8: Checklist Before Installation

    • Check that there are no obstructions in the burner duct or in the feed piping connections. Electrical Install the high-voltage transformer (as applicable) as close to the burner as possible. Eclipse ExtensoHeat Lance Burners, V1, Installation Guide 235, 5/23/2011...
  • Page 9 • Measure the kiln roof or wall thickness and then install the retainer ring so the end of the nozzle is even with interior surface of the kiln roof/wall, or recessed up to a maximum of 2 inches (50mm). Eclipse ExtensoHeat Lance Burners, V1, Installation Guide 235, 5/23/2011...
  • Page 10: Piping

    Make sure the handle of the gas cock is at a right angle to the valve body when the valve is in the closed position. This is an important position indicator. If you do not do this, Eclipse ExtensoHeat Lance Burners, V1, Installation Guide 235, 5/23/2011...
  • Page 11: Adjustment, Start, And Stop

    • Reset the group control cabinet (general safeties) if necessary. General safety solenoid valve opening will take place. NOTE: Eclipse authorized personnel should perform the initial start of all Eclipse burners. Eclipse ExtensoHeat Lance Burners, V1, Installation Guide 235, 5/23/2011...
  • Page 12: Step 2: Fuel Gas Adjustment And Regulation

    6. Fully open the gas balancing valve to the burner. to hold the valve position. DANGER ■ If simulated limits do not shut down the fuel system within the required failure response time, immediately correct problem before proceeding. Eclipse ExtensoHeat Lance Burners, V1, Installation Guide 235, 5/23/2011...
  • Page 13: Operating Cycle

    ■ Select resistant material for air pipes if there is a possibility of temporary reversal of hot gases. Eclipse ExtensoHeat Lance Burners, V1, Installation Guide 235, 5/23/2011...
  • Page 14: Maintenance And Troubleshooting

    6. Make sure the following components are not damaged or distorted: • Air tube • Gas tube • Gas Injector • Nozzle 7. If applicable, remove and clean all orifice plates. Eclipse ExtensoHeat Lance Burners, V1, Installation Guide 235, 5/23/2011...
  • Page 15: Troubleshooting

    Oxygen and/or temperature levels too low Stop the installation and verify the design data The burner is erratic and Internal damage to the burner. Some parts Contact Eclipse does respond inside the burner may be loose or dirty adjustment Eclipse ExtensoHeat Lance Burners, V1, Installation Guide 235, 5/23/2011...
  • Page 16 Cannot achieve full capacity Gas pressure is too low into the main gas Adjust gas pressure pressure regulator Gas nozzles clogged Check and clean Poor piping practices Contact Eclipse Eclipse ExtensoHeat Lance Burners, V1, Installation Guide 235, 5/23/2011...
  • Page 17: Appendix

    Appendix Conversion Factors Metric to English From Multiply By actual cubic meter/hr (am³/h) actual cubic foot/hr (acfh) 35.31 normal cubic meter/hr (Nm³/h) standard cubic foot /hr (scfh) 38.04 degrees Celsius (°C) degrees Fahrenheit (°F) (°C x 9/5) + 32 kilogram (kg) pound (lb) 2.205 kilowatt (kW)
  • Page 18: Key To System Schematics

    Bulletin/ Symbol Appearance Name Remarks Info Guide ExtensoHeat Burner Main Gas Eclipse strongly endorses NFPA Shut-Off Main Gas Shut-Off Valve Train as a minimum Valve Train The combustion air blower Combustion Air Blower provides the combustion air pressure to the burner(s)
  • Page 19 Installation Guide 235, 5/23/2011...

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