Table of Contents
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Table of Contents
Related Manuals for ABB HF Series
Summary of Contents for ABB HF Series
- Page 1 — M A N UA L Electronic compact starter HF range...
- Page 2 Electronic compact starters are becoming more and more popular due to their compactness and flexibility. Based on hybrid technology, ABB’s 22.5 mm-wide HF-Series provides direct on-line and reversing motor starter protects against overload, phase failures and phase asymmetry. A safety range supports the devices use in safety applications.
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Page 3: Table Of Contents
E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L — Table of contents 1 Product overview Benefits Product combinations Explanation of terminals 2 Safety and conformity General safety arrangements Safety arrangements in explosive areas... - Page 4 E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L Reset terminals Signaling relay terminals Short circuit protection 7 Circuits with brakes Motors with a 230 V AC brake Motors with a 400 V AC brake 8 Typical circuits for HF range types with...
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Page 5: Product Overview
Definition In this manual, 'HF range' and 'Electronic Compact Starter – ECS' refer to all variants of ABB’s electronic compact starters. They complement ABB’s motor starting solution offer, providing the right product for various applications up to 3 kW/400 V AC. - Page 6 E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L Applications The electronic compact starter is used mainly in the OEM-segment, whereever space is limited, long lifetime is necessary and frequent switching is need.
- Page 7 E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L The microcontroller powers the V1 and V2 semiconductors. Currents I1, I2 and I3 flow so that the motor runs, as highlighted in red in figure 3.
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Page 8: Benefits
Benefits Up to 90% less space required ABB's electronic compact starter saves cabinet space, and is especially effective for group mounting. The starter is just 22.5 mm wide and yet still provides motor starting functionalities with motor protection and safety embedded. -
Page 9: Product Combinations
E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L — Product combinations In combination with the HF-range, ABB recommends using power supply CP-E 27/0.75 (1SVR427030R0000). With an output current of 0.75 A, it is possible to connect up to 18 electronic compact starters. Function... - Page 10 E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L Terminal indications of DOL- and ROL- types Indication HFxx-DOL-24 V DC HFxx-ROL-24 V DC Input control supply voltage Input control supply voltage...
- Page 11 E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L Additional explanation No. 1: The input terminal for control supply voltage is 24 V DC. Its reference potential is the terminal right next to it, labeled with '⊥'.
- Page 12 E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L — 06 HMI of DOLE- ROLE- types Additional explanation No. 1: The input terminal for the control supply voltage is 24 V DC. Its reference potential is the terminal right next to it, labeled with '⊥'.
- Page 13 E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L LED status indicator of R- type Indication HFxx-ROLE-24 V DC Input Control supply voltage R: Right Control input for direct and reversed start L: Left...
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Page 14: Safety And Conformity
Further information and data can be obtained from the relevant product catalogues and data sheets, available from local ABB sales organizations as well as the ABB homepage: abb.com. Subject to change without prior notice. In case of doubt, the English text applies. -
Page 15: Safety Arrangements In Explosive Areas
E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L — Safety arrangements in explosive areas • All HF range devices are associated equipment and may not be installed in potentially explosive areas. When installing and operating the device, the applicable safety directives for associated equipment must be observed. -
Page 16: Functions
E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L — Functions ABB's electronic compact starter, up to 3 kW/400 V AC, is 22.5 mm wide with direct-on-line, reversed starting, motor overload protection, and emergency switching off integrated. ABB offers a standard and safety range. —... -
Page 17: Direct On-Line Starters
E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L • Motor with a power range of up to 3 kW/400 V AC can be operated with the electronic compact starter. A frequency of 2 Hz - 2 starts per second, 120 starts per minute, 7200 stars per hour is realizable. - Page 18 E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L Automatic restart For applications in explosion-protection areas, automatic restart is not permitted! •...
- Page 19 E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L DOL- type The HMI of the DOL device is described in chapter 1.9.1. The following figure 10 shows the corresponding drawing for the device.
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Page 20: Reversing Starters
E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L — Reversing starters All listed products can be used as reverse starters. Versions with HFxx-ROLE-24VDC in the type description can also be used for emergency switching off functions. - Page 21 E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L The following figure 12 shows an example voltage characteristic for reversing starters. Please note that this is a simplified diagram.
- Page 22 E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L — 13 Voltage characteristic of reversing starter...
- Page 23 E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L ROL- types The following figure 14 shows the corresponding block diagram for the device. Each box represents a functionality. 96/98 97 &...
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Page 24: Setting The Nominal Current
E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L R-type The HMI of the R- device is described in chapter 1.10.3. The following figure 16 shows the corresponding drawing for the device. - Page 25 E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L LED's on the front side Nominal current [A] Iadj HF0.6-DOL-24VDC HF0.6-DOLE-24VDC HF2.4-DOL-24VDC HF2.4-DOLE-24VDC HF9-DOL-24VDC...
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Page 26: Motor Protection
E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L — Motor protection The electronic compact starter protects electrical three-phase motors against: •... -
Page 27: Thermal Overload Protection
E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L — Thermal overload protection The electronic compact starter to protect three-phase motors against overload. If the current exceeds the set value –... -
Page 28: Phase Asymmetry
E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L — Phase asymmetry The electronic compact starter protects 3-phase motors against phase asymmetry. The motor currents are measured at phases L1 and L3 and monitored for symmetry. -
Page 29: Signaling
E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L — Signaling The electronic compact starter provides visual confirmation of the operating status with four LEDs. The functions of the LEDs follow NAMUR NE 44 recommendations. - Page 30 E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L Signaling for DOLE-types The following table shows the LED codes for •...
- Page 31 E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L Signaling for ROL-types The following table shows the LED codes for ROL- and ROLE-device diagnostics. An equivalent table can be found in the package insert.
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Page 32: Function Test
E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L Signaling for ROLE-types The following table shows the LED codes for ROL- and ROLE- device diagnostics. An equivalent table can be found in the package insert. -
Page 33: Installation And De-Installation
E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L — Installation and de-installation Startup, mounting, modifications and upgrades should only be carried out by a skilled electrical worker! Please read the installation instruction inserted in the package box. -
Page 34: Derating
3. Lift the device from the upper edge of the DIN-rail. Disposal All electronic compact starters comply with 'ROHS', the directive on the restriction of the use of certain hazardous substances in electrical and electronic equipment. Please contact de-electroniccompactstarter@abb.com for any questions regarding disposal. -
Page 35: Commissioning
E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L — Commissioning Before working on the device, disconnect the power. CAUTION: Danger to life! Never carry out installation work when the voltage is turned on! When connecting the 3-phase network, it is essential to observe the terminal identification! If you want to clamp two conductors under one terminal point, you must use conductors with the same conductor cross-section. -
Page 36: Control Terminals
E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L — Control terminals Terminal U The HF range is supplied by the rated control supply voltage U with 24 V DC. - Page 37 E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L DOLE- and ROLE- types The control inputs (ON / R, L) are electrically isolated from the control supply voltage (U , ⊥).
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Page 38: Reset Terminals
• Automatic reset (bridge connection) ‘RES’ terminal provides the voltage for the reset. (24 V DC) Detailed information for pilot devices is provided at: http://new.abb.com/low-voltage/products/pilot-devices. It is suggested to use e.g. the ABB push-buttons MP1-10x, MCBH-00, MCB-10 1/L1 3/L2 5/L3... -
Page 39: Short Circuit Protection
E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L — Short circuit protection Single mounting Single mounting means that one manual motor starter protects one HF-Starter. The maximal current of the motor defines the size of the short circuit protection device (SCPD) and which HF-Starter is best to take. - Page 40 E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L Group mounting Group mounting HF-Starter results in significant space savings in control cabinets. One MO132 can be used to protect several electronic compact starters.
- Page 41 E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L Group mounting – example 2 It is possible to combine all variants of HF-starters with all MO132 up to 32 A (DOL, ROL, DOLE, ROLE, R). It is important that the sum of currents must not exceed the nominal current of the MO132.
- Page 42 E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L Group mounting fused design Group mounting HF-starters results in significant space savings in control cabinets. Please find all installation proposals in table 21 for 500 V AC and in table 22 for 415 V AC.
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Page 43: Circuits With Brakes
E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L — Circuits with brakes This is a product for environment A (industry). The device can cause unwanted radio interference if used in domestic class B environments. -
Page 44: Motors With A 400 V Ac Brake
E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L — Motors with a 400 V AC brake If a motor with a brake (connection in the motor terminal board) is connected, the 400 V AC brake must be linked to the 2/T1 and 6/T3 terminals. -
Page 45: Typical Circuits For Hf Range Types With Integrated Emergency Stop
E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L — Typical circuits for HF range types with integrated emergency stop In circuits in potentially dust/gas-explosive areas of zones 21 and 22, equipment connected to this circuit must be guaranteed to comply with category 2D or 3D or be certified as such. -
Page 46: Wiring Standard Variants
E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L — Wiring standard variants Wiring DOL + 24 V DC Device and wire protection 1/L1 3/L2 5/L3... -
Page 47: Wiring Safety Variants - Dole
E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L — Wiring safety variants - DOLE — 8.3.1 Disconnecting control input voltage (ON) to safety relay The safety relay and the electronic compact starter can be connected to the same supply voltage. - Page 48 E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L — 8.3.2 Disconnecting ground E (ꞱE) to safety relay The safety relay and the electronic compact starter can be connected to the same supply voltage. It is not necessary to connect to two different supplies.
- Page 49 E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L — 8.3.3 Disconnecting control supply voltage (U ) to safety relay Switching off the control voltage supply (U ) with a controlled motor always results in wear to the electronic compact starter.
- Page 50 E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L — 8.3.4 Disconnecting ground (Ʇ) to safety relay Switching off the ground (Ʇ) with a controlled motor always results in wear to the electronic compact starter.
- Page 51 E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L — 8.3.5 Disconnecting control input voltage (ON) and ground E (ꞱE) to safety relay - two channel connection In applications for which the emergency stop is a normal operation status such as two-hand applications or safety doors, the control current circuit is switched instead of the control voltage.
- Page 52 E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L — 8.3.6 Disconnecting Control supply voltage (Us) and ground (Ʇ) to safety relay- two channel connection Switching off the control voltage supply with a controlled motor always results in wear to the electronic compact starter.
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Page 53: Wiring Safety Variants - Role
E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L — Wiring safety variants - ROLE — 8.4.1 Disconnecting control input voltage (R and L) to safety relay In applications where the emergency stop is a normal operation status, such as two-hand applications or safety doors, the control current circuit (R and L) is switched instead of the control voltage. - Page 54 E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L — 8.4.2 Disconnecting ground E (ꞱE) to safety relay In applications where the emergency stop is a normal operation status, such as two-hand applications or safety doors, the control current circuit (R, L and ground E) is switched instead of the control supply voltage.
- Page 55 E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L — 8.4.3 Disconnecting control supply voltage (Us) to safety relay Switching off the control supply voltage with a controlled motor always results in wear to the electronic compact starter.
- Page 56 E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L — 8.4.4 Disconnecting ground (Ʇ) to safety relay Switching off the control supply voltage with a controlled motor always results in wear to the electronic compact starter.
- Page 57 E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L — 8.4.5 Disconnecting ground E (ꞱE) and control input terminals (L and R) to safety relay The safety relay and the electronic compact starter can be connected to the same supply.
- Page 58 E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L — 8.4.6 Disconnecting control supply voltage (U ) and ground (Ʇ) to safety relay Switching off the control supply voltage with a controlled motor always results in wear to the electronic compact starter.
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Page 59: Technical Data
E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L — Technical data Please find important technical data on our homepage by following the links in the table. Order code Type 1SAT112000R1011... -
Page 60: Dimensional Drawings
E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L — Dimensional drawings Dimension drawings for all HF- types with integrated overload protection in mm [inch]... - Page 61 E L E C T R O N I C C O M PA C T S TA R T E R | M A N U A L Dimensional drawings for R- type in mm [inch]...
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Page 62: Annex
— Annex For more information and download material, please visit our homepage or find our videos about the HF range. • new.abb.com/low-voltage • Episode 1: Product introduction and benefits - HF range youtube.com/watch?v=y_WtX5FYOis • Episode 2: Hybrid technolog of HF range youtube.com/watch?v=OtQ1zkhHMEk... - Page 63 Any reproduction, disclo- gard to purchase orders, the agreed par- sure to third parties or utilization of its ticulars shall prevail. ABB AG does not ac- contents – in whole or in parts – is forbid- cept any responsibility whatsoever for...