Windsor 10080480 Operating Instructions Manual

Windsor 10080480 Operating Instructions Manual

Windsor clipper duo carpet extractor operating instructions
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Carpet Extractor
Model:
10080480
Operating Instructions (ENG)
86302100-J
10/17/08

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Summary of Contents for Windsor 10080480

  • Page 1 Carpet Extractor Model: 10080480 Operating Instructions (ENG) 86302100-J 10/17/08...
  • Page 2 The appliance sprays a cleaning solution onto the carpet agitates the wet carpet, and then extracts the soiled solution back into the unit’s recovery tank. The appliance is fitted with and a hand tool for cleaning upholstery and stairs. Copyright 2006 Windsor Industries, Printed in USA OVERVIEW 86302100 CLIPPER DUO 10/02/07...
  • Page 3: Table Of Contents

    Machine Data Log/Overview...2 Table Of Contents ...3 HOW TO USE THIS MANUAL How To Use This Manual...1-1 SAFETY Important Safety Instructions ... 2-1 Hazard Intensity Level... 2-2 Grounding Instructions ... 2-3 Safety Label Location... 2-4 OPERATIONS Technical Specifications... 3-1 How The Machine Works..3-3 Components...
  • Page 4: How To Use This Manual

    HOW TO USE THIS MANUAL This manual contains the following sections: HOW TO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authorized dealers.
  • Page 5: Safety

    SAFETY IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use. To reduce the risk of fire, electric shock, or injury: Connect to a properly grounded outlet.
  • Page 6: Hazard Intensity Level

    In Flammable or Explosive areas. In areas with possible falling objects. WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts. 86302100 CLIPPER DUO 10/02/07...
  • Page 7: Grounding Instructions

    GROUNDING INSTRUCTIONS THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: In the USA this machine operates on a standard 15 amp 120V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.
  • Page 8: Safety Label Location

    SAFETY SAFETY LABEL LOCATION NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. 86302100 CLIPPER DUO 06/06/08 WARNING LABEL PART NUMBER 86242230 PRV NO 500009 WARNING LABEL EXPLOSION FRENCH PART NUMBER 86310500...
  • Page 9: Operations

    TECHNICAL SPECIFICATIONS ITEM Construction Vacuum Motor Solution Pump Brush Motor Brushes Cleaning Path Cleaning Rate Flow Rate Solution Spray Solution Tanks Recovery Tank Vacuum Shoe Wheels Power Cable Weight DIMENSION/CAPACITY Steel chassis with rotationally molded polyethylene tanks Three stage, bypass, 1.5 hp (1,119 watts), 100 cfm (2.8m³/min), 120”...
  • Page 10: Technical Specifications

    OPERATIONS TECHNICAL SPECIFICATIONS ITEM Height Length Width Width of scrub path SPECIAL NOTES: This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
  • Page 11: How This Machine Works

    The machine is designed to maintain your carpet using the Encapsulating Interim Carpet Cleaning Process. By using the Interim Carpet Maintainer in conjunction with Windsor Red Carpet Encapsulating Interim Cleaning (W450-4) or Encapsulating Interim Cleaning with Carpet Protection (W455-4) chemical...
  • Page 12: Components

    OPERATIONS-COMPONENTS 1. Control Panel 2. Recovery Dome 3. Recovery Drain Hose 4. Recovery Tank 5. Scrub Deck 6. Solution Fill Cover 7. Solution Drain Hose 8. Solution Tank 9. Vacuum Shoe 86302100 CLIPPER DUO 10/02/07...
  • Page 13 1. Hand Tool Switch 2. Main Switch 3. Light Cleaning OPERATIONS-COMPONENTS 4. Deep Cleaning 5. Continuous Spray 6. Intermittent Spray 7. Intermittent Spray Buttons 86302100 CLIPPER DUO 10/02/07...
  • Page 14 OPERATIONS-FILLING THE SOLUTION TANK Do not put defoamer, solvents, spotter or prespray chemicals in the solution tank. Do not allow water to spill into vacuum motor inlet. Dry spills from top of solution tank. Use only the suitable chemicals listed below. Using incompatible chemicals will damage the machine.
  • Page 15: Pre-Run Setup

    Remove electrical cord and literature from recovery tank. Fill solution tank (see filling instructions). Plug cord into grounded outlet. NOTE: Be sure dome is seated on recovery tank, and float shut- off is installed correctly. Switch the cleaning mode switch to the desired process.
  • Page 16 OPERATIONS-PRE RUN SETUP Lower machine to floor. STEP 5 Select continuous setting to start solution spray or select intermittent setting to enable use of trigger switches to start solution spray. The intermittent setting requires the operator to hold any one of the three trigger switches in the “on” position with the fingers, and is typically used in small areas where short cleaning passes are made.
  • Page 17: Operating The Machine

    1. This machine can be operated in either direction. For smaller areas operate the machine by pulling rearward. 2. For larger unobstructed areas, flip the handle and use the machine’s brush assisted propelling motion. Start at wall closest to power outlet. For small areas, pull straight back without pushing down on handle.
  • Page 18 OPERATIONS-OPERATING THE MACHINE ALTERNATE CLEANING PATH VACUUM INTAKE CENTER POSITION 3-10 Start at wall closest to power outlet. For large areas flip handle and operate machine in parallel passes, overlapping brush path. Clean perimeter last. During operation, observe the following: This machine is equipped with clear dome to facilitate operator viewing of dirty solution and vacuum air flow.
  • Page 19 To speed drying, use a Windblower™ fan. Empty recovery tank by releasing recovery drain hose. Use a hose with cold water to clean out the recovery tank. Also drain solution tank after each use. OPERATIONS-OPERATING THE MACHINE SOLUTION DRAIN HOSE 86302100 CLIPPER DUO 10/02/07 RECOVERY DRAIN HOSE...
  • Page 20: Using The Hand Tool

    OPERATIONS-USING THE HAND TOOL HAND TOOL CONNECTION SOLUTION QUICK DISCONNECT HAND TOOL POSITION 3-12 Use only acceptable accessory tools. See Optional Accessories section. To connect solution hose pull back collar and insert over machine mounted fitting, then release collar to lock into place.
  • Page 21: Maintenance

    SERVICE SCHEDULE MAINTENANCE Check machine for cord damage Check recovery dome and gasket for damage and cleanliness Check brushes – should be clean with no lint or strings attached Inspect vac shoe for blockage; remove fibers with coat hanger, etc. Check hoses for wear, blockages, or damage Check handles, switches, and knobs for damage Run one gallon of water through solution system...
  • Page 22: Maintenance Components

    MAINTENANCE-COMPONENTS LEFT 1. Vacuum Motor 2. Solution Strainer 3A. Spray Jet-Extraction 3B. Spray Jet-Interim BOTTOM 4. Interim Solution Pump 5. Main Solution Pump 6. Float Shut-off 86302100 CLIPPER DUO 10/02/07 RIGHT...
  • Page 23: Periodic Maintenance

    PERIODIC MAINTENANCE Twice a month, flush a white vinegar solution (One quart vinegar to two gallons of water) or anti- browning solution (mixed as directed) through the extractor. This will prevent build-up of alkaline residue in the system. If spray jets become clogged, remove the spray tips, wash them thoroughly, and blow-dry.
  • Page 24: Circuit Protection

    MAINTENANCE-CIRCUIT PROTECTION CIRCUIT BREAKERS CIRCUIT BREAKERS Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit breaker is tripped, reset it by pressing the exposed button. If a circuit breaker continues to trip. The cause should be found and corrected. 15 Amp.
  • Page 25: Scrub Brushes

    MAINTENANCE-SCRUB DECK 1. Scrub Brush Motor 2. Scrub Brushes 3. Retaining Clip 4. Brush Installation Decal 86302100 CLIPPER DUO 10/02/07...
  • Page 26 MAINTENANCE-SCRUB DECK SCRUB HEAD The dual cylindrical scrub head is designed to scrub chemical into the carpet. The two counter rotating brushes raise the pile of the carpet, giving it a lush groomed appearance. The rear brush is the stiffer brush and is intended to scrub deeper and help propel the machine.
  • Page 27: Vacuum

    ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRSVACUUM MOTOR REPLACEMENT Turn off all switches and unplug machine. Remove recovery tank. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the inside of the frame.
  • Page 28 MAINTENANCE-TROUBLESHOOTING PROBLEM Is the cord plugged in. No Power, Nothing Circuit breaker tripped in building. Runs Faulty switch. Faulty power cord or pigtail. Vacuum circuit breaker tripped. Vacuum Motor Will Not Faulty main vacuum switch. Loose wiring. Faulty vac motor. Debris lodged in vac shoe.
  • Page 29: Parts List

    PARTS LIST 86302100 CLIPPER DUO 10/02/07...
  • Page 30: Brush Deck

    BRUSH DECK 86302100 CLIPPER DUO 10/02/07...
  • Page 31 PART NO. PRV NO. 86223780 70896 86224170 730410 86012800 86012810 86223520 67598 86223310 64116 86215250 11049 86224660 730393 86173330 87513 86014990 86215870 140914 86012780 86216050 12530 86295520 86223490 67468 86224130 730394 86219380 41546 86294070 86012790 86172970 70911 86222870 620103 86217780 32058 86219390 41548...
  • Page 32: Brush Deck Motor

    BRUSH DECK MOTOR 86302100 CLIPPER DUO 10/02/07...
  • Page 33 PART NO. PRV NO. 86273750 70011 86173340 87514 86010630 87013 86215880 140929 86222120 53274 86222290 57308 86217250 22105 86217260 22106 86172960 70910 86225790 87504 86005640 57030 86002390 20063 86198450 20005 86276820 70740 86216750 20098 DESCRIPTION SCR, 1/4-20 X 5/8 HHCS SS WASHER, SPLIT LOCK, 1/4 SS WASHER, 1/4 ID X 5/8 OD SS BRKT, MOTOR MOUNT...
  • Page 34: Brush Deck Mounting

    BRUSH DECK MOUNTING 86302100 CLIPPER DUO 10/17/07...
  • Page 35 PART NO. PRV NO. 86302710 86270830 57023 86010670 87029 86259410 87206 86296450 86228990 09153 86277130 70795 86295010 86294940 86294950 86270990 57090 86010650 87018 86071800 141001 86225790 87504 86006580 70085 86301870 86008460 80102 86296480 86295020 86271840 57285 DESCRIPTION DEFLECTOR, SPRAY NUT, 5/16-18 HEX NYLOCK SS WASHER, 5/16 FLAT SS WASHER, THRUST .51 ID X 1 OD X .063 BRKT, DECK ARM CROSSBAR...
  • Page 36: Control Panel

    CONTROL PANEL 86302100 CLIPPER DUO 07/09/08...
  • Page 37 PART NO. PRV NO. 86002010 14942 86001980 14700 86215670 140839 86308020 86173030 70917 86173300 87495 86005640 57030 86172640 57507 86223010 62909 86301820 86224730 73939 86224930 730012 86007130 72128 86007200 72162 86007140 72130 86010640 87016 86295700 86298820 86276820 70740 86298690 86297750 86233170 20054 86234110...
  • Page 38: Decal

    DECAL 86302100 CLIPPER DUO 10/17/07...
  • Page 39 PART NO. PRV NO. 86221470 501208 86244680 501205 86004970 50990 86298670 86295620 DESCRIPTION LABEL, ACCESSORY LABEL, CLIPPER DUO LABEL, WINDSOR LOGO DOMED LABEL, BRUSH INSTALL LABEL, CTRL PNL CLP DUO 86302100 CLIPPER DUO 10/17/08 DECAL SERIAL NO. NOTES: FROM 5-10...
  • Page 40: Hand Tool

    HAND TOOL 86302100 CLIPPER DUO 10/02/07 5-11...
  • Page 41 PART NO. PRV NO. 86200810 270-11 86293280 86293290 86293500 86293750 DESCRIPTION NIPPLE, 1/8 FPT QD FEM BRASS HOSE, 1/4” RETRACTABLE HOSE ASM, 38.1 X 711 BLK VAC HANDTOOL ASM RETAINER, SOLUTION HOSE 86302100 CLIPPER DUO 10/02/07 HAND TOOL SERIAL NO. NOTES: FROM 5-12...
  • Page 42: Handle

    HANDLE 86302100 CLIPPER DUO 10/17/08 5-13...
  • Page 43 PART NO. PRV NO. 86215340 140318 86224500 730417 86218660 38353 86223830 70927 86173000 70914 86293400 86218960 41575 86218950 41574 86218640 38351 86218630 38350 DESCRIPTION BEZEL, SWITCH SPACER, HANDLE EXTRUSION HANDLE, GRIP SCR, M8X40, SHCS, ISO 4762, SST SCR, KA40X20, PT OVAL, WN1412, PL SCR, M5X12 SHCS GR 10.9 PLT HOOK, UPPER, CORD HOOK, LOWER, CORD...
  • Page 44: Handle Bracket

    HANDLE BRACKET 86302100 CLIPPER DUO 10/17/07 5-15...
  • Page 45 PART NO. PRV NO. 86276800 70734 86279170 87093 86296830 86296860 86296880 86296890 86296920 86296970 86296980 86302860 86298840 86233170 20054 86005640 57030 86274400 70194 86298830 DESCRIPTION SCR, 10-32 X 3/8 HHMS SS WASHER, #10 X 1.0 FLAT BRKT, HANDLE PIVOT PLATE, HANDLE PIVOT LATCH LEVER, HANDLE RELEASE LEFT LEVER, HANDLE RELEASE RIGHT BRKT, HANDLE TANK MOUNT...
  • Page 46: Handle Mounting

    HANDLE MOUNTING 86302100 CLIPPER DUO 10/02/07 5-17...
  • Page 47 PART NO. PRV NO. 86274400 70194 86006950 70532 86276490 70670 86010670 87029 86295760 86295770 86297100 86297220 DESCRIPTION SCR, 1/4-20 X 5/8 BHCS SCR, 10-32 X 1/2 PPHMS BLK NP SCR, 5/16-18 X 5/8 HHCS SS WASHER, 5/16 FLAT SS CAP, HANDLE, OUTER CAP, HANDLE, INNER BRUSH, HANDLE CAP PANEL, CONN.
  • Page 48: Handle Release Lever

    HANDLE RELEASE LEVER 86302100 CLIPPER DUO 07/09/08 5-19...
  • Page 49 PART NO. PRV NO. 86215240 140971 86215630 14878 86216870 27973 86008650 80604 86218190 35371 86218020 35024 86221730 51053 86222280 57307 86295820 86221840 14833 86222550 66138 86222990 62891 86173030 70917 86293370 86224540 73588 86254970 730304 86259400 87205 86225950 89284 DESCRIPTION BEARING, FLANGE, 10M ID BRACKET, LEVER, CONSOLE CONSOLE, HANDLE COTTER, 14”...
  • Page 50: Recovery Tank

    RECOVERY TANK 86302100 CLIPPER DUO 10/02/07 5-21...
  • Page 51 PART NO. PRV NO. 86217680 28068 86218180 35370 86003630 34351 86299180 86297250 86006950 70532 86004500 41390 86004510 41391 86002400 20064 86296640 86233140 20041 DESCRIPTION DOME, 2 HOSE GASKET, DOME FLOAT SHUT-OFF TANK, RECVRY, DK GRAY (TRIMMED) HOOK, WIREFORM, HANDTOOL SCR, 10-32 X 1/2 PPHMS BLK NP HOSE, CAP HOSE, INSERT CLAMP, 2.0”...
  • Page 52: Solution

    SOLUTION 86302100 CLIPPER DUO 10/17/08 5-23...
  • Page 53 PART NO. PRV NO. 86308240 86197420 31026 86218360 36244 86200280 250-12 86005640 57030 86273930 70051 86006520 70052 86274290 70162 86298840 86010650 87018 86197940 40027 86294700 86294720 86297930 86298120 86299120 86281100 39274 86281980 39549 86304620 86233150 20042 86240530 40098 *SEE SERIAL NUMBER PAGE. DESCRIPTION GASKET, SOLUTION ASSY ELBOW, 3/8 NPT STREET...
  • Page 54 SOLUTION 5-25 86302100 CLIPPER DUO 10/17/08...
  • Page 55 PART NO. PRV NO. 86233090 20016 86233150 20042 86281060 39265 86197640 40064 86270780 57008 86273930 70051 86006520 70052 86295050 86295060 86297210 86297850 86297890 86299330 862811000 39274 86300310 86301050 86310710 86256090 730262 86298090 86001530 40039 86297230 86297440 86012550 86004570 44067 86010820 87192 86197400 31022...
  • Page 56: Solution Tank

    SOLUTION TANK 86302100 CLIPPER DUO 10/02/07 5-27...
  • Page 57 PART NO. PRV NO. 86200820 270-11A 86260690 02130 86233110 20018 86233150 20042 86234790 27827 86238460 36259 86197520 40011 86197920 40023 86301930 86006860 70403 86276160 70604 86276290 70626 86276490 70670 86277050 70782 86240790 82358 86010650 87018 86010670 87029 86297620 86297990 86299390 86299530 86299590 86301780...
  • Page 58: Vac Shoe

    VAC SHOE 86302100 CLIPPER DUO 10/02/07 5-29...
  • Page 59 PART NO. PRV NO. 86225650 85087 86218110 35363 86218270 35380 86218260 35379 86223230 85089 86172950 70909 86293170 86293190 86293180 DESCRIPTION VACUUM SHOE, 18" GASKET, 18” VAC SHOE OUTER GASKET, 18 “ VAC SHOE SIDE GASKET, 18” VAC SHOE CENTER PLATE, 18” VACUUM SHOE SCR, M5X12, SHCS, ISO4762, SS WIPER ASM 18”...
  • Page 60: Vac Shoe Mounting

    VAC SHOE MOUNTING 86302100 CLIPPER DUO 10/02/07 5-31...
  • Page 61 PART NO. PRV NO. 86003010 27759 86004290 39491 86002390 20063 86297470 86276490 70670 86010670 87029 86295030 86278280 70350 86296510 86005810 57245 86259420 87232 86272750 67010 86010730 87088 86298080 86259410 87206 86010630 87013 86273750 70011 86293160 DESCRIPTION CUFF. HOSE 1.5” BLK A 2161 HOSE, 1.5 BLK VAC X 45”...
  • Page 62 VACUUM 86302100 CLIPPER DUO 10/17/07 5-33...
  • Page 63: Vacuum

    PART NO. PRV NO. 86300300 86217480 270805 86299250 86002390 20063 86004290 39491 86302620 DESCRIPTION SCR, #8 X 2” PPHSMS COVER, VAC MOTOR ASSY, VAC MOTOR CLAMP, 1.75” WORM GEAR X .312 HOSE, 1.5 BLK VAC X 45” FOAM, 1 X 1 X 18 86302100 CLIPPER DUO 10/17/08 VACUUM SERIAL NO.
  • Page 64: Wheel & Axle

    WHEEL & AXLE 5-35 86302100 CLIPPER DUO 10/02/07...
  • Page 65 PART NO. PRV NO. 86276490 70670 86010670 87029 86219480 41567 86001660 41236 86226050 89279 86010730 87088 86294920 DESCRIPTION SCR, 5/16-18 X 5/8 HHCS SS WASHER, 5/16 FLAT SS HUBCAP, 9.75” WHEEL HUBCAP, 5/8” SHAFT WHEEL, 9.75” X 1.5” WASHER, 5/8 ID X 1.18 X .06 SS AXLE ASM, CLIPPER DUO 86302100 CLIPPER DUO 10/17/08 WHEEL &...
  • Page 66: Wiring Diagram

    WIRING DIAGRAM HANDLE CONSOLE HANDLE SWITCH #1 VAC MOTOR CIRCUIT BRKR SWITCH 90 F/I CONTINUOUS PIGGYBACK 90 F/I BRUSH MOTOR CIRCUIT BRKR 90 F/I 90 F/I BUTTON SPRAY PIGGYBACK SOLUTION GROUP TERMINAL STRIP VAC MOTOR ASSY JACKETED CABLE 5-37 HANDLE SWITCH #2 HANDLE SWITCH #3 SWITCH SWITCH...
  • Page 67 PART NO. PRV NO. QTY 86296060 86297750 86298180 86296010 86296020 86295980 86268210 88205 86295990 86296000 86299330 86299370 86299340 86299360 86294220 DESCRIPTION HARNESS, HANDLE CORD ASM, 14/3 X 22 PGTL WIRE, 540MM BLU/18 76046XSTRIP WIRE, 240MM ORG/18 76031X76046 WIRE, 150MM RED/18 76031X76046 WIRE, 605MM BRN/18 76046X76047L WIRE, 15”...
  • Page 68: Suggested Spare Parts

    SUGGESTED SPARE PARTS PART NO. PRV NO. 86215250 11049 86216050 12530 86295520 86002010 14942 86001980 14700 86215670 140839 86218290 35382 86007130 72128 86007200 72162 86007140 72130 86218180 35370 86003630 34351 86299250 86298070 86297440 86012550 86201110 250-78 86234790 27827 86256090 730262 86004570 44067 86293170...
  • Page 69: Serial Numbers

    SERIAL NUMBERS REF. MODEL: SERIAL # 10080480: 10080480000338 86302100 CLIPPER DUO 10/17/07 5-40...

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Clipper duo 10080480

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