Panasonic PT-AE1000U Service Manual
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Panasonic PT-AE1000U Service Manual

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PT-AE1000U
PT-AE1000E
© 2006 Matsushita Electric Industrial Co., Ltd. All
rights
reserved.
distribution is a violation of law.
ORDER NO. VED0610374C0
D10
LCD Projector
Unauthorized
copying
and

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Summary of Contents for Panasonic PT-AE1000U

  • Page 1 ORDER NO. VED0610374C0 LCD Projector PT-AE1000U PT-AE1000E © 2006 Matsushita Electric Industrial Co., Ltd. All rights reserved. Unauthorized copying distribution is a violation of law.
  • Page 2 PT-AE1000U / PT-AE1000E...
  • Page 3 PT-AE1000U / PT-AE1000E...

  • Page 4: Table Of Contents

    PT-AE1000U / PT-AE1000E CONTENTS Page Page 1 Safety Precautions 6.17. Removal of Iris Unit 1.1. General Guidelines 7 Measurement and Adjustments 1.2. Leakage Current Check 7.1. Adjustment Procedure Flowchart 1.3. UV Precaution and UHM Lamp Precautions 7.2. Cautions for Adjustment 2 Ext Option 7.3.

  • Page 5: Safety Precautions

    PT-AE1000U / PT-AE1000E 1 Safety Precautions 1.1. General Guidelines · For continued safety, no modification of any circuit must be attempted. · Unplug the power cord from the power outlet before disassembling this projector. · Use correctly the supplied power cord and must ground it.

  • Page 6: Ext Option

    PT-AE1000U / PT-AE1000E 2 Ext Option This projector has EXT OPTION in addition to standard on-screen menus. · There are SELF CHECK and FLICKER ADJUST for service, etc. 2.1. Procedure to enter EXT OPTION 1. When the projector is power ON, press "POWER" button on the main unit or remote control unit to display "POWER OFF"...

  • Page 7: Self-Check Mode

    PT-AE1000U / PT-AE1000E 3 Self-Check Mode This mode is used to narrow down the location of the failure. 3.1. Procedure to enter the self-check mode Select "SELF CHECK" on "EXT OPTION" menu and press "ENTER" button on the main unit or remote control unit.

  • Page 8: Self Check Display And Contents

    PT-AE1000U / PT-AE1000E 3.2. Self Check Display and Contents...

  • Page 9: Canceling The Self-Check Mode

    PT-AE1000U / PT-AE1000E 3.3. Canceling the self-check mode Press "MENU" button on the main unit or remote control unit. 4 Flicker Adjustment Mode If replacing the optical parts (LCD Panel / LCD block) or A-P.C.Board of this projector, enter the flicker adjustment mode and minimize the flicker.

  • Page 10: Using The Serial Connector

    PT-AE1000U / PT-AE1000E 5 Using the SERIAL Connector The serial connector which is on the back connector panel of the projector conforms to RS-232C standard. This projector can be controlled by a PC which is connected as shown in "5.1. Connection".

  • Page 11: Basic Format

    PT-AE1000U / PT-AE1000E 5.4. Basic Format The data sent from the PC to the projector is transmitted in the format shown below. Notes: · If sending multiple commands, check that a call back has been received from the projector for 1 command before sending the next command.
  • Page 12 PT-AE1000U / PT-AE1000E Query Commands Parameters [Example] When controls the audio volume to +30 by a PC (Sends commands as the following:) · When a command which does not require parameters is sent, the colon (:) is not required.

  • Page 13: Communication Cable Specifications

    PT-AE1000U / PT-AE1000E 5.6. Communication Cable Specifications 5.7. Signal Selector Connecting Cable Specifications When connecting to a signal selector (ex. TW-SWS62J), use a cable with specifications below. Connecting method: Connects a video signal cable from the signal selector to "VIDEO IN", and an RGB signal cable to "PC IN".

  • Page 14: Disassembly Instructions

    PT-AE1000U / PT-AE1000E 6 Disassembly Instructions Warning: · Be sure to unplug the power cord from the power outlet before disassembling this projector. Caution: · While turning over a printed circuit board, be sure to put a insulating material under it to prevent a short circuit.

  • Page 15: Printed Circuit Board And Main Parts Location

    PT-AE1000U / PT-AE1000E 6.1. Printed Circuit Board and Main Parts Location Electrical Parts Optical Parts...

  • Page 16: Removal Of Upper Case

    PT-AE1000U / PT-AE1000E 6.2. Removal of Upper Case 1. Lift the rear side of the top panel and disconnect the top panel Open/Close hook, then open the top panel. 6.3. Removal of A-P.C.Board 1. Remove the upper case according to the section 6.2.

  • Page 17: Removal Of J-P.c.board

    PT-AE1000U / PT-AE1000E 6.4. Removal of J-P.C.Board 6.5. Removal of K1-P.C.Board 1. Remove the upper case according to the section 6.2. 1. Remove the upper case according to the section 6.2. "Removal of Upper Case". "Removal of Upper Case". 2. Unscrew the 2 screws and remove the A-P.C.Board block.

  • Page 18: Removal Of R-P.c.board

    PT-AE1000U / PT-AE1000E 7. Unscrew the 3 screws and remove the K1-P.C.Board. 4. Unscrew the 1 screw and remove the R-P.C.Board. 6.7. Removal of S-P.C.Board 1. Remove the upper case according to the section 6.2. "Removal of Upper Case". 6.6.

  • Page 19: Removal Of B/Q-Module

    PT-AE1000U / PT-AE1000E 2. Unscrew the 2 screws and remove the V-P.C.Board. 6. Unscrew the 3 screws and remove the power block (B/Q- Module and P-Module). 6.9. Removal of B/Q-Module 1. Remove the upper case according to the section 6.2.

  • Page 20: Removal Of P-Module

    PT-AE1000U / PT-AE1000E 6.10. Removal of P-Module 2. Loosen the 3 screws until they idle. 1. Remove the P-Module block according to the steps 1 3. Slide the lamp lock button to release, and remove the lamp through 7 in the section 6.9. "Removal of B/Q-Module".

  • Page 21: Removal Of Analysis Block

    PT-AE1000U / PT-AE1000E Note: · There is not enough space between the analysis block and LCD block. Be careful not to damage nor dirty precision components (LCD panel, phase difference board, etc.) when removing. 6.13. Removal of LCD Block / 6.12.

  • Page 22: Replacement Of Phase Difference Board

    PT-AE1000U / PT-AE1000E polarizer (G). 6.14. Replacement of Phase 1. Remove the phase difference board according to the steps Difference Board 1 through 4 in the section 6.14. "Replacement of Phase Difference Board". The procedure is described as an example of phase difference 2.

  • Page 23: Removal Of Iris Unit

    PT-AE1000U / PT-AE1000E are installed in the analysis case (upper). Be careful 3. Unscrew the 1 screw and remove the integrator hold spring. not to shift the installation positions nor damage 4. Unscrew the 2 screws and remove the iris unit .

  • Page 24: Measurement And Adjustments

    PT-AE1000U / PT-AE1000E 7 Measurement and Adjustments 7.1. Adjustment Procedure Flowchart 7.2. Cautions for Adjustment · Never turn off the MAIN POWER switch until every fan completely stops. · To maintain and ensure safety, always use the designated components for replacement parts.
  • Page 25 PT-AE1000U / PT-AE1000E 4. Connect the service kit (extension cables). · Each flexible cable of LCD Panels (R/G/B) - Connectors (A1/A2/A3) on A-P.C.Board · Intake fan connector - Connector (A15) on A-P.C.Board · Power fan connector - Connector (A16) on A-P.C.Board ·...

  • Page 26: Software For Adjustment

    PT-AE1000U / PT-AE1000E 7.4.3.2. G Reflector Adjustment 1. Turn on the power and display 100 % white pattern on the screen. 2. Loosen the 1 screw fixing the mirror adjusting lever A just until the lever can be shifted. 3. Adjust the mirror adjusting lever A position to minimize color unevenness on the screen by shifting the lever in arrow directions.
  • Page 27 PT-AE1000U / PT-AE1000E 7.5.2. Operating Procedure 1. Run software program by the keyboard entry. Note: · Use the software program as below. Adjustment Tool [AE1000] 2. The first menu is Port selection menu. 3. Adjust the projector by selecting the necessary item from the menu in each stage.
  • Page 28 PT-AE1000U / PT-AE1000E 7.5.4. Data Transmission/Reception Menu 7.5.4.1. Explanation of Buttons Micom Data Transmission: Reads the microcomputer data from the file and transmits it to the projector. Micom Data Reception: Receives the microcomputer data from the projector and writes it in the file.

  • Page 29: Flicker Adjustment

    PT-AE1000U / PT-AE1000E 7.5.5. Adjustment Menu 7.5.5.1. Explanation of Buttons Flicker Adjustment: Displays Flicker Adjustment menu. Input Level Adjustment [RGB]: Displays Input Level Adjustment (RGB) menu. Exit: Exits this application. 7.6. Flicker Adjustment 7.6.1. Adjustment Menu 7.6.2. Explanation of Buttons B Signal Adj.:...

  • Page 30: Input Level Adjustment (Rgb)

    PT-AE1000U / PT-AE1000E Stop: Discontinues the communication. (This button is usually set for its inactive mode.) Undo: Returns the setting value to its original state and transmits its data. The color of the text "OK" returns to black. Close: Closes this menu.

  • Page 31: Troubleshooting

    PT-AE1000U / PT-AE1000E 8 Troubleshooting...
  • Page 32 PT-AE1000U / PT-AE1000E...
  • Page 33 PT-AE1000U / PT-AE1000E...
  • Page 34 PT-AE1000U / PT-AE1000E...
  • Page 35 PT-AE1000U / PT-AE1000E...
  • Page 36 PT-AE1000U / PT-AE1000E...
  • Page 37 PT-AE1000U / PT-AE1000E...
  • Page 38 PT-AE1000U / PT-AE1000E...
  • Page 39 PT-AE1000U / PT-AE1000E...
  • Page 40 PT-AE1000U / PT-AE1000E...

  • Page 41: Interconnection Block Diagram

    PT-AE1000U / PT-AE1000E 9 Interconnection Block Diagram 9.1. Interconnection Block Diagram (1/2) Interconnection Block Diagram (1/2) B-Module Q-Module J-P.C.Board (PT-AE1000E) P-Module K1-P.C.Board K2-P.C.Board J-P.C.Board (PT-AE1000U) H-P.C.Board S-P.C.Board R-P.C.Board M2-P.C.Board M1-P.C.Board V-P.C.Board...

  • Page 42: Interconnection Block Diagram (2/2)

    PT-AE1000U / PT-AE1000E 9.2. Interconnection Block Diagram (2/2) Interconnection Block Diagram (2/2) A-P.C.Board...

  • Page 43: Block Diagram

    PT-AE1000U / PT-AE1000E 10 Block Diagram 10.1. Power Supply Power Supply K2-P.C.Board SWITCHING STB 3.3 V TRANSFORMER SW9101 MAIN PHOTOISOLATOR POWER DETECTOR COLD VOLT_DET -7 V THERMOSENSOR SWITCHING INTERLOCK REGULATOR +7 V SWITCH SWITCHING TRANSFORMER +6 V F9101 A-P.C.Board POWER...

  • Page 44: Signal Processing (1/3)

    PT-AE1000U / PT-AE1000E 10.2. Signal Processing (1/3) Signal Processing (1/3) from/to (3/3) IC1001 IC1005 IC1006 128M DDR SDRAM (x2) IC1008 SWITCHING, RESIZE, VIDEO DECODER, V-KEYSTONE CORRECTION, PC IN HIGH_SPEED 3ch A/D, SD/HD IP CONVERSION, 3D-NOISE REDUCTION, BITMAP OSD PLLCK IC1143...

  • Page 45: Signal Processing (2/3)

    PT-AE1000U / PT-AE1000E 10.3. Signal Processing (2/3) Signal Processing (2/3) IC1030 (FPGA ACT) D1013 IC1032 DYNAMIC GAMMA, LCD PANEL (R) WAVEFORM MONITOR (FPGA) IC1013 COLOR UNEVENNESS CORRECTION, SDRAM (x2) GAMMA CORRECTION, LCD PANEL CONTROL IC1014 LCD PANEL (B) LCDCLK REMO R-P.C.Board...

  • Page 46: Signal Processing (3/3)

    PT-AE1000U / PT-AE1000E 10.4. Signal Processing (3/3) Signal Processing (3/3) 3.3V_SDA A-P.C.Board 3.3V_SCL IC1104 Q1046, Q1047 HDMI 1 3.3V LEVEL CONVERTER 27.045 MHz HDMI 5V_SCL RECEIVER H-P.C.Board 5V_SDA YUVVS EEPROM YUVHS IC1098 YUVCLK SDA2 SCL2 Q1044, Q1045 3.3V_SDA HDMI 2 3.3V...

  • Page 47: Schematic Diagram

    PT-AE1000U / PT-AE1000E 11 Schematic Diagram...

  • Page 48: A-P.c.board (1/8)

    PT-AE1000U / PT-AE1000E 11.1. A-P.C.Board (1/8) A-P.C.Board TXANP01VKD4 (1/8)

  • Page 49: A-P.c.board (2/8)

    PT-AE1000U / PT-AE1000E 11.2. A-P.C.Board (2/8) A-P.C.Board TXANP01VKD4 (2/8)

  • Page 50: A-P.c.board (3/8)

    PT-AE1000U / PT-AE1000E 11.3. A-P.C.Board (3/8) A-P.C.Board TXANP01VKD4 (3/8)

  • Page 51: A-P.c.board (4/8)

    PT-AE1000U / PT-AE1000E 11.4. A-P.C.Board (4/8) A-P.C.Board TXANP01VKD4 (4/8)

  • Page 52: A-P.c.board (5/8)

    PT-AE1000U / PT-AE1000E 11.5. A-P.C.Board (5/8) A-P.C.Board TXANP01VKD4 (5/8)

  • Page 53: A-P.c.board (6/8)

    PT-AE1000U / PT-AE1000E 11.6. A-P.C.Board (6/8) A-P.C.Board TXANP01VKD4 (6/8)

  • Page 54: A-P.c.board (7/8)

    PT-AE1000U / PT-AE1000E 11.7. A-P.C.Board (7/8) A-P.C.Board TXANP01VKD4 (7/8)

  • Page 55: A-P.c.board (8/8)

    PT-AE1000U / PT-AE1000E 11.8. A-P.C.Board (8/8) A-P.C.Board TXANP01VKD4 (8/8)

  • Page 56: K1-P.c.board, K2-P.c.board

    PT-AE1000U / PT-AE1000E 11.9. K1-P.C.Board, K2-P.C.Board K1-P.C.Board TXANP08VKD4 K2-P.C.Board TNPA4083...

  • Page 57: J-P.c.board, S-P.c.board, R-P.c.board

    PT-AE1000U / PT-AE1000E 11.10. J-P.C.Board, S-P.C.Board, R-P.C.Board J-P.C.Board TXANP05QEBZ (PT-AE1000U) S-P.C.Board TNPA4093 J-P.C.Board TXANP05QECZ (PT-AE1000E) R-P.C.Board TNPA4095...

  • Page 58: V-P.c.board, H-P.c.board, M1-P.c.board, M2-P.c.board

    PT-AE1000U / PT-AE1000E 11.11. V-P.C.Board, H-P.C.Board, M1-P.C.Board, M2-P.C.Board H-P.C.Board TNPA4094 V-P.C.Board TNPA4098 M1-P.C.Board TNPA4107 M2-P.C.Board TNPA4198...

  • Page 59: B-Module (1/2)

    PT-AE1000U / PT-AE1000E 11.12. B-Module (1/2) B-Module TXANP03VKD4 (1/2) Module Replacement Only supplied components IC9602-03, Q9603-11, Q9614, D9601, D9604-09, D9611-12, D9616-29, R9601, R9630-34, R9636-40, R9653, C9603, C9610, C9617-19, T9604, SW9601, S9602, TXJ/L2VKD4...

  • Page 60: B-Module (2/2)

    PT-AE1000U / PT-AE1000E 11.13. B-Module (2/2) B-Module TXANP03VKD4 (2/2) Module Replacement Only supplied components IC9602-03, Q9603-11, Q9614, D9601, D9604-09, D9611-12, D9616-29, R9601, R9630-34, R9636-40, R9653, C9603, C9610, C9617-19, T9604, SW9601, S9602, TXJ/L2VKD4...

  • Page 61: Circuit Boards

    PT-AE1000U / PT-AE1000E 12 Circuit Boards 12.1. A-P.C.Board (Foil Side) A-P.C.Board TXANP01VKD4 (Foil Side) A-P.C.Board (Foil Side) IC1001 IC1028 IC1096 IC1002 IC1033 IC1097 IC1008 IC1061 IC1102 IC1010 IC1065 IC1103 IC1012 IC1066 IC1108 IC1013 IC1092 IC1111 IC1014 IC1093 IC1116 IC1027 IC1094...

  • Page 62: A-P.c.board (Component Side)

    PT-AE1000U / PT-AE1000E 12.2. A-P.C.Board (Component Side) A-P.C.Board TXANP01VKD4 (Component Side) A-P.C.Board (Component Side) IC1003 IC1060 IC1107 IC1004 IC1062 IC1123 IC1005 IC1063 IC1124 IC1006 IC1064 IC1125 IC1007 IC1089 IC1137 IC1016 IC1090 IC1138 IC1026 IC1091 IC1139 IC1029 IC1098 IC1142 IC1030 IC1099...

  • Page 63: J-P.c.board, V-P.c.board

    PT-AE1000U / PT-AE1000E 12.3. J-P.C.Board, V-P.C.Board J-P.C.Board TXANP05QEBZ J-P.C.Board TXANP05QEBZ V-P.C.Board TNPA4098 V-P.C.Board TNPA4098 (Foil Side) (Component Side) (Foil Side) (Component Side) (PT-AE1000U only) (PT-AE1000U only) J-P.C.Board V-P.C.Board (Component Side) (Foil Side) TRANSISTOR TRANSISTOR Q3401 Q2031 Q3402 Q2032 Q3403 Q2033...
  • Page 64 PT-AE1000U / PT-AE1000E...

  • Page 65: Terminal Guide Of Ics And Transistors

    PT-AE1000U / PT-AE1000E 13 Terminal guide of ICs and transistors...

  • Page 66: Exploded Views

    PT-AE1000U / PT-AE1000E 14 Exploded Views...
  • Page 67 PT-AE1000U / PT-AE1000E...
  • Page 68 PT-AE1000U / PT-AE1000E...
  • Page 69 PT-AE1000U / PT-AE1000E...

  • Page 70: Replacement Parts List

    PT-AE1000U / PT-AE1000E 15 Replacement Parts List Ref. Part No. Part Name & Remarks Ref. Part No. Part Name & Remarks Description Description TEEC5266 LAMP VENTILATION DUCT [MECHANICAL PARTS] TEEC5267 LAMP VENTILATION DUCT ET-LAE1000 LAMP TEEC5269 POWER VENTILATION DUCT EUR7914Z40...
  • Page 71 PT-AE1000U / PT-AE1000E Ref. Part No. Part Name & Remarks Ref. Part No. Part Name & Remarks Description Description TMKY142 INSULATION SHEET(K- XTBT969FJK SCREW PCB) XTN3+6GFJ SCREW TMKY144 SOCKET FIX METAL XTW3+8PFJ SCREW TMKY147 SHIELD SHEET XYN2+F6FJ SCREW TMKY160 BALLAST INSULATION...
  • Page 72 PT-AE1000U / PT-AE1000E Ref. Part No. Part Name & Remarks Ref. Part No. Part Name & Remarks Description Description Q1001 B1ABCF000020 TRANSISTOR D1061 EZAEG2A50AX DIODE Q1002 B1ADCF000063 TRANSISTOR D1062 EZAEG2A50AX DIODE Q1003 B1ADCF000063 TRANSISTOR D1063 EZAEG2A50AX DIODE Q1004 B1ADCF000063 TRANSISTOR...
  • Page 73 PT-AE1000U / PT-AE1000E Ref. Part No. Part Name & Remarks Ref. Part No. Part Name & Remarks Description Description L1018 J0JHC0000078 FILTER L1143 G1C330MA0077 COIL L1019 J0JHC0000078 FILTER L1144 J0JJC0000022 EMI FILTER L1020 J0JHC0000078 FILTER L1145 J0JJC0000022 EMI FILTER L1021...
  • Page 74 PT-AE1000U / PT-AE1000E Ref. Part No. Part Name & Remarks Ref. Part No. Part Name & Remarks Description Description R1016 ERJ3GEYJ101 M 100 OHM,J,1/16W R1097 EXB28V470JX RESISTOR ARRAY R1017 ERJ3GEYJ104 M 100KOHM,J,1/16W R1098 ERJ3EKF1002 M 10KOHM, 1/16W R1018 ERJ3GEYJ471 M 470 OHM,J,1/16W...
  • Page 75 PT-AE1000U / PT-AE1000E Ref. Part No. Part Name & Remarks Ref. Part No. Part Name & Remarks Description Description R1177 ERJ3EKF3302 M 33KOHM, 1/16W R1252 ERJ3GEYJ220 M 22 OHM,J,1/16W R1178 ERJ2GEJ220 M 22 OHM, 0.063W R1253 ERJ3GEYJ473 M 47K OHM,J,1/16W...
  • Page 76 PT-AE1000U / PT-AE1000E Ref. Part No. Part Name & Remarks Ref. Part No. Part Name & Remarks Description Description R1342 ERJ2GEJ102 M 1K OHM, 0.063W R1421 ERJ2GE0R00X M 0 OHM, 0.063W R1343 ERJ2GEJ102 M 1K OHM, 0.063W R1422 EXB28V470JX RESISTOR ARRAY...
  • Page 77 PT-AE1000U / PT-AE1000E Ref. Part No. Part Name & Remarks Ref. Part No. Part Name & Remarks Description Description R1497 ERJ3GEYJ220 M 22 OHM,J,1/16W R1573 ERJ3GEYJ470 M 47 OHM,J,1/16W R1498 EXB28V220J RESISTOR ARRAY R1574 ERJ3GEYJ470 M 47 OHM,J,1/16W R1499 ERJ3GEYJ220...
  • Page 78 PT-AE1000U / PT-AE1000E Ref. Part No. Part Name & Remarks Ref. Part No. Part Name & Remarks Description Description R2002 ERJ3EKF1871V RESISTOR R2003 ERJ3EKF3741 RESISTOR C1000 F2G0J3300014 CAPACITOR R2004 ERJ3EKF1132 RESISTOR C1001 F2G1A101A029 CAPACITOR R2005 ERJ3GEYJ102 M 1K OHM,J,1/16W C1002 ECJ0EB1C103K C 0.01UF, 16V...
  • Page 79 PT-AE1000U / PT-AE1000E Ref. Part No. Part Name & Remarks Ref. Part No. Part Name & Remarks Description Description C1073 ECJ2FF1A106Z C 10UF, 10V C1151 ECJ1VF1A225Z CAPACITOR C1074 F1J0J226A014 C 10UF, 10V C1152 ECJ0EF1C104Z C 0.1UF, 16V C1075 ECJ2FF1A106Z C 10UF, 10V...
  • Page 80 PT-AE1000U / PT-AE1000E Ref. Part No. Part Name & Remarks Ref. Part No. Part Name & Remarks Description Description C1228 ECJ0EF1C104Z C 0.1UF, 16V C1303 ECJ2VB1C224K CAPACITOR C1229 ECJ0EF1C104Z C 0.1UF, 16V C1304 ECJ1VB1H821K CAPACITOR C1230 ECJ2FF1A106Z C 10UF, 10V...
  • Page 81 PT-AE1000U / PT-AE1000E Ref. Part No. Part Name & Remarks Ref. Part No. Part Name & Remarks Description Description C1379 ECJ0EF1C104Z C 0.1UF, 16V C1453 ECJ0EF1C104Z C 0.1UF, 16V C1380 ECJ0EF1C104Z C 0.1UF, 16V C1454 ECJ0EF1C104Z C 0.1UF, 16V C1381 ECJ0EF1C104Z C 0.1UF, 16V...
  • Page 82 PT-AE1000U / PT-AE1000E Ref. Part No. Part Name & Remarks Ref. Part No. Part Name & Remarks Description Description C1540 ECJ0EF1C104Z C 0.1UF, 16V K1KA09BA0086 9P CONNECTOR C1541 ECJ0EF1C104Z C 0.1UF, 16V K1KA03BA0047 3P CONNECTOR C1542 ECJ0EF1C104Z C 0.1UF, 16V...

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