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Daikin RKS24HV2S Service Manual

Daikin RKS24HV2S Service Manual

Removal procedure

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REMOVAL
PROCEDURE
S E R V I C E
5.0/6.0/7.1/8.0/9.0 kW Class
24000/28000/33000 Btu/h Class
Outdoor Unit
Inverter
Pair Type
Si001166
M A N U A L

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Summary of Contents for Daikin RKS24HV2S

  • Page 1 Si001166 REMOVAL PROCEDURE S E R V I C E M A N U A L 5.0/6.0/7.1/8.0/9.0 kW Class 24000/28000/33000 Btu/h Class Outdoor Unit Inverter Pair Type...
  • Page 2 Service Manual Removal Procedure Outdoor Unit Applicable Models Cooling Only Heat Pump RKS24HV2S RXS71KVM RKS28HV2S RXS80KVM RKS33HV2S RXS90KVM RKS71LVMA RXS24LVJU RXS71LVMA RXS60LAVMA RXS50LBVMA...
  • Page 3: Table Of Contents

    Si001166 Table of Contents 1. Removal of Outer Panels ................2 2. Removal of Electrical Box ..............14 3. Removal of PCBs..................18 4. Removal of Fan Motor................21 5. Removal of Coils / Thermistors .............22 6. Removal of Sound Blankets..............25 7. Removal of Compressor ...............28 Note: The illustrations may be slightly different depending on the model.
  • Page 4: Removal Of Outer Panels

    Removal of Outer Panels Si001166 1. Removal of Outer Panels Procedure Warning Be sure to wait for 10 minutes or more after turning off all power supplies before disassembling work. Procedure Points Step 1. Appearance features The design of discharge grille is different depending on the model.
  • Page 5 Si001166 Removal of Outer Panels Step Procedure Points 3. Remove the top panel. Remove the 4 screws Top panel on the back and the screw on the left side. (R6373) Remove the 2 screws on the front and the screw on the right side panel.
  • Page 6 Removal of Outer Panels Si001166 Step Procedure Points 4. Remove the front panel (2). Front Panel (2) Remove the 5 screws. :This screw is M5(3) × 16 (R16725) Slide the front panel (2) downward to unfasten the hook. (R16726) Remove the front panel (2).
  • Page 7 Si001166 Removal of Outer Panels Step Procedure Points 5. Remove the right side Right side panel panel. Remove the 2 screws. Slide the right side panel downward to unfasten the 2 hooks on the rear side. (R16728) Hook (R13521) Hook (R16729) Remove the right side panel.
  • Page 8 Removal of Outer Panels Si001166 Step Procedure Points 6. Remove the front panel Remove the discharge grille Front (1). and the outdoor fan first to Panel (1) remove the front panel (1). Remove the 4 screws on the discharge grille. Discharge grille (R16731) Pull the bottom of the...
  • Page 9 Si001166 Removal of Outer Panels Step Procedure Points Remove the nut of the Nut size : M8 outdoor fan. Outdoor fan 13 mm (R12301) (R16736) Remove the 2 screws on the partition plate (1). (R16737) Remove the screw at Partition plate (1) the bottom left of the front.
  • Page 10 Removal of Outer Panels Si001166 Step Procedure Points Remove the screw at the bottom of the rear side. (R6394) Lift the front panel (1) to unfasten the hook. Hook (R16740) Remove the front panel (1). (R16741) Be sure to detach the front panel (1) carefully so as not to deform it.
  • Page 11 Si001166 Removal of Outer Panels Step Procedure Points 7. Remove the shield plate. (The U.S. models only) Remove the 2 screws, Rear panel and remove the shield plate ASSY. Shield plate ASSY (R16599) Release the clamps of the connection wire. (R17009) 8.
  • Page 12 Removal of Outer Panels Si001166 Step Procedure Points Slide the partition plate (2) to the left and remove it. Hook (R16743) Remove the 3 screws on the wire fixing plate. (R16744) Remove the wire fixing plate and the insulation. Wire fixing plate Insulation (R16745) Removal Procedure...
  • Page 13 Si001166 Removal of Outer Panels Step Procedure Points Remove the 7 screws Terminal board of the terminal board and earth wires. Detach the connecting wire and the power supply wire. Connecting wire Power supply wire (R16746) Release the holder of The holder is secured in the Holder the outdoor...
  • Page 14 Removal of Outer Panels Si001166 Step Procedure Points Remove the 3 screws on the rear panel. Rear panel (R16699) Remove the screw on the bottom frame. (R16700) Remove the screw on the stop valve mounting Stop valve mounting plate plate. (R16701) Removal Procedure...
  • Page 15 Si001166 Removal of Outer Panels Step Procedure Points Lift the rear panel upward to unfasten the 2 hooks. Hook Hook (R16702) Remove the rear panel. (R16703) Removal Procedure...
  • Page 16: Removal Of Electrical Box

    Removal of Electrical Box Si001166 2. Removal of Electrical Box Procedure Warning Be sure to wait for 10 minutes or more after turning off all power supplies before disassembling work. Procedure Points Step Remove the screw on the stop valve mounting Electrical box plate.
  • Page 17 Si001166 Removal of Electrical Box Step Procedure Points Disconnect the connector for the fan [S70] motor [S70]. (R7008) Release the fan motor : When reassembling, do not lead wire from the 5 use these 2 hooks. hooks. Fan motor lead wire (R9468) Disconnect the [S20]: electronic expansion...
  • Page 18 Removal of Electrical Box Si001166 Step Procedure Points Release the thermistor When reassembling, insert Hook harness from the hook the clamp into the small hole. at the bottom of electrical box. Pull out the clamp of the thermistor harness from the hole of the electrical Fixing position for the box.
  • Page 19 Si001166 Removal of Electrical Box Step Procedure Points 11 Disconnect the relay connector for the compressor. (R6469) 12 Slide the electrical box to the left to unfasten the hook on the right side of the box. Hook (R16705) 13 Lift up the electrical box and remove it.
  • Page 20: Removal Of Pcbs

    Removal of PCBs Si001166 3. Removal of PCBs Procedure Warning Be sure to wait for 10 minutes or more after turning off all power supplies before disassembling work. Procedure Points Step Disconnect the Preparation [S102] [S52] connectors [S52] Remove the electrical box [S102] from the service according to the "Removal of monitor PCB.
  • Page 21 Si001166 Removal of PCBs Step Procedure Points Unfasten the hook on the right. (R5283) Open the terminal board. (R16710) Disconnect the 1: Black harnesses. 2: White 3: Red L1: Black L2: Brown N1: White N2: Blue (R16711) Disconnect the 2 [HR1] : White harnesses for the [HR2] : Blue...
  • Page 22 Removal of PCBs Si001166 Step Procedure Points Remove the 3 screws of the main PCB. Main PCB (R5287) Release the 4 hooks. Hook (R13524) Lift up and remove the main PCB. Main PCB (R5289) Removal Procedure...
  • Page 23: Removal Of Fan Motor

    Si001166 Removal of Fan Motor 4. Removal of Fan Motor Procedure Warning Be sure to wait for 10 minutes or more after turning off all power supplies before disassembling work. Procedure Points Step Remove the 2 lower Preparation screws first. Remove the electrical box according to the "Removal of Then, remove the 2...
  • Page 24: Removal Of Coils / Thermistors

    Removal of Coils / Thermistors Si001166 5. Removal of Coils / Thermistors Procedure Warning Be sure to wait for 10 minutes or more after turning off all power supplies before disassembling work. Procedure Points Step 1. Remove the electronic expansion valve coil. Electronic Pull the electronic expansion...
  • Page 25 Si001166 Removal of Coils / Thermistors Step Procedure Points 3. Remove the thermistors. Pull out the outdoor Outdoor heat exchanger thermistor heat exchanger thermistor. (R11160) Slightly open the sound blanket (outer). Sound blanket (outer) (R7011) Remove the sound blanket (top upper). Sound blanket (top upper) (R16609) Removal Procedure...
  • Page 26 Removal of Coils / Thermistors Si001166 Step Procedure Points Remove the discharge pipe thermistor. Discharge pipe thermistor (R9469) Removal Procedure...
  • Page 27: Removal Of Sound Blankets

    Si001166 Removal of Sound Blankets 6. Removal of Sound Blankets Procedure Warning Be sure to wait for 10 minutes or more after turning off all power supplies before disassembling work. Procedure Points Step Open the sound blanket (outer). Sound blanket (outer) (R16608) Remove the sound The sound blanket is fragile.
  • Page 28 Removal of Sound Blankets Si001166 Step Procedure Points Remove the sound blanket (outer). (R16611) Remove the sound The sound blanket is fragile. blanket (top lower). Carefully pass the discharge pipe through it. Sound blanket (top lower) (R16612) Open the sound blanket (inner).
  • Page 29 Si001166 Removal of Sound Blankets Step Procedure Points Remove the sound blanket (inner). Sound blanket (inner) (R7019) Removal Procedure...
  • Page 30: Removal Of Compressor

    Removal of Compressor Si001166 7. Removal of Compressor Procedure Warning Be sure to wait for 10 minutes or more after turning off all power supplies before disassembling work. Procedure Points Step Remove the terminal cover. Terminal cover (R9690) Pull out the 3 lead wires.
  • Page 31 Si001166 Removal of Compressor Step Procedure Points Before working, make sure that the refrigerant Warning gas is empty in the circuit. Be careful not to get yourself Be sure to apply nitrogen burnt with the pipes and other replacement when parts that are heated by the heating up the brazed gas brazing machine.
  • Page 32 Revision History Month / Year Version Revised contents 08/2012 Si001166 First edition...
  • Page 33 Improper installation can result in water or refrigerant leakage, electrical shock, fire or explosion. Use only those parts and accessories supplied or specified by Daikin. Ask a qualified installer or contractor to install those parts and accessories. Use of unauthorised parts and accessories or improper installation of parts and accessories can result in water or refrigerant leakage, electrical shock, fire or explosion.