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Yale GLP60VX Service Manual
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SECTION
OPERATOR'S CAB........................................................................................................
FRAME............................................................................................................................
GM 4.3L V-6 ENGINES...................................................................................................
KUBOTA DIESEL 3.6L ENGINE....................................................................................
KUBOTA ENGINE REPAIR 3.8L DIESEL W/DPF.........................................................
COOLING SYSTEM........................................................................................................
LPG FUEL SYSTEM GM 4.3L ENGINE WITH PSI........................................................
THREE-SPEED POWERSHIFT TRANSMISSION REPAIR...........................................
TRANSMISSION REPAIR (DANA SPICER) 2X2...........................................................
DRIVE AXLE WET BRAKE (SPICER)............................................................................
STEERING AXLE............................................................................................................
BRAKE SYSTEM............................................................................................................
HYDRAULIC GEAR PUMP.............................................................................................
HYDRAULIC CLEANLINESS PROCEDURES...............................................................
MAIN CONTROL VALVE................................................................................................
CYLINDER REPAIR (MAST S/N A513, A514, A613, A614, B513, B514).....................
HIGH VOLTAGE SWITCH (HVS) IGNITION..................................................................
WIRE HARNESS REPAIR..............................................................................................
USER INTERFACE.........................................................................................................
USER INTERFACE.........................................................................................................
ELECTRICAL SYSTEM..................................................................................................
MAST REPAIRS (S/N A513, A514, A613, A614, A702, A703, A704, A705, A706,
A707, A751, A752, B513, B514, B586, B587, B588, B589, B590, B591, B749,
B750, B751, B752, B753, B754)................................................................................
METRIC AND INCH (SAE) FASTENERS.......................................................................
CALIBRATION PROCEDURES......................................................................................
PERIODIC MAINTENANCE............................................................................................
CAPACITIES AND SPECIFICATIONS...........................................................................
DIAGRAMS AND SCHEMATICS....................................................................................
DIAGRAMS AND SCHEMATICS....................................................................................
DIAGNOSTIC TROUBLESHOOTING MANUAL............................................................
Service information for Cummins diesel engines can be ordered through the Hyster Literature Distribution Center.
GLP/GDP60VX, GLP/GDP70VX (E878)
SERVICE MANUAL CONTENTS
9000 YRM 1112 ON CD
PART NO. 550055273 (12/14)
PART
YRM
NUMBER
NUMBER
524306203
0100 YRM 1290
550055278
0100 YRM 1581
524265337
0600 YRM 1251
550055279
0600 YRM 1579
550059479
0600 YRM 1590
524223757
0700 YRM 1123
550043871
0900 YRM 1556
524288194
1300 YRM 1317
524294873
1300 YRM 1343
524296605
1400 YRM 1344
524223764
1600 YRM 1133
524262279
1800 YRM 1247
524223766
1900 YRM 1136
550073240
1900 YRM 1620
524223767
2000 YRM 1137
524294878
2100 YRM 1328
524208014
2200 YRM 1097
524223769
2200 YRM 1128
524223770
2200 YRM 1130
524223771
2200 YRM 1131
524223772
2200 YRM 1142
524265342
4000 YRM 1250
524150797
8000 YRM 0231
524223780
8000 YRM 1134
550055296
8000 YRM 1583
550055282
8000 YRM 1584
550055283
8000 YRM 1585
550096331
8000 YRM 1689
524221866
9000 YRM 1112
REV
DATE
04/14
08/13
05/14
01/14
09/13
03/13
04/14
03/13
03/14
12/13
07/13
03/13
04/14
12/14
04/14
02/14
05/14
12/14
12/14
12/14
04/14
02/14
10/13
12/14
01/14
02/14
04/14
04/14
12/14

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Summary of Contents for Yale GLP60VX

  • Page 1 GLP/GDP60VX, GLP/GDP70VX (E878) SERVICE MANUAL CONTENTS PART SECTION NUMBER NUMBER DATE OPERATOR'S CAB......................524306203 0100 YRM 1290 04/14 FRAME..........................550055278 0100 YRM 1581 08/13 GM 4.3L V-6 ENGINES....................524265337 0600 YRM 1251 05/14 KUBOTA DIESEL 3.6L ENGINE..................550055279 0600 YRM 1579 01/14 KUBOTA ENGINE REPAIR 3.8L DIESEL W/DPF............
  • Page 2 • Use the correct tools for the job. • Keep the tools clean and in good condition. • Always use YALE APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.
  • Page 3 GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878, E878), and GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/GDP170VX36, GLP/GDP190VX) (A909, B909)........................Remove ..............................Install ..............................Steering Cylinder Repair ............................. Remove and Disassemble ..........................Clean and Inspect ............................Assemble and Install ............................©2013 Yale Materials Handling Corp.
  • Page 4 Table of Contents Steering Axle TABLE OF CONTENTS (Continued) Torque Specifications ............................This section is for the following models: GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX [C809]; GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/GDP030VX, GP/GLP/GDP035VX, GP/GLP/GDP040SVX) [C810]; GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX) [A910]; GLP/GDP20-35VX (GP/GLP/GDP040-070VX) [B875]; GLC40, 45, 55VX; GLC55SVX (GC/GLC080, 100, 120VX; GC/GLC080, 100VXBCS;...
  • Page 5 1600 YRM 1133 General General This section has the description and repair procedures The end caps of the steering cylinder are also the for the steering axle. mounts for the cylinder and are held to the shell by the mount capscrews. There are O-rings, seals, and The steering axle assembly includes an axle frame, wipers in the end caps to seal the caps to the shell steering cylinder, and two spindle and hub assemblies.
  • Page 6 General 1600 YRM 1133 A. CUSHION TRUCKS ONLY B. PNEUMATIC TRUCKS ONLY 1. AXLE FRAME 5. TIE ROD 2. MOUNT 6. SPINDLE 3. BRACKET 7. MOUNT 4. STEERING CYLINDER 8. HUB ASSEMBLIES Figure 1. Steering Axle...
  • Page 7 1600 YRM 1133 Steering Axle Assembly Repair When the piston reaches the end of the stroke, a re- The wheels rotate on two tapered roller bearings and lief valve in the steering circuit controls the oil pressure. are held on the spindles by a castle nut. The bearing The tie rods that connect the spindle arms to the cylin- preload of the wheels is adjusted by the castle nut.
  • Page 8 Steering Axle Assembly Repair 1600 YRM 1133 See Figure 7 for lift truck models See Figure 2 for lift truck model • GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/ • GLC20-35VX (GC/GLC040-070VX, GDC135VX, GC/GLC/GDC155VX) (C879, GC/GLC055SVX) (A910) D879, E879, F879) See Figure 3 for lift truck model See Figure 8 for lift truck models •...
  • Page 9 1600 YRM 1133 Steering Axle Assembly Repair 1. MOUNT 10. COTTER PIN 2. STEER AXLE ASSEMBLY 11. OIL SEAL 3. MOUNT 12. WEAR RING 4. PLATE 13. BEARING CONE 5. WASHER 14. BEARING CUP 6. LOCK NUT 15. WASHER 7. CAPSCREW 16.
  • Page 10 Steering Axle Assembly Repair 1600 YRM 1133 1. MOUNT 12. WEAR RING 2. STEERING AXLE ASSEMBLY 13. BEARING CONE 3. MOUNT 14. BEARING CUP 4. BRACKET 15. HUB 5. NUT 16. BEARING CUP 6. WASHER 17. BEARING CONE 7. WASHER 18.
  • Page 11 1600 YRM 1133 Steering Axle Assembly Repair A. PNEUMATIC TRUCKS ONLY 1. MOUNT 9. BEARING 2. STEER AXLE ASSEMBLY 10. HUB 3. MOUNT 11. BEARING 4. PLATE 12. WASHER 5. CAPSCREW 13. CASTLE NUT 6. STEERING CYLINDER ROD 14. HUB CAP 7.
  • Page 12 Steering Axle Assembly Repair 1600 YRM 1133 1. HUB CAP 10. OIL SEAL 2. CASTLE NUT 11. STEERING CYLINDER ROD 3. COTTER PIN 12. STEERING CYLINDER 4. WASHER 13. PADS 5. BEARING CONE (OUTER) 14. MOUNT 6. BEARING CUP (OUTER) 15.
  • Page 13 1600 YRM 1133 Steering Axle Assembly Repair 1. HUB CAP 11. MOUNT 2. CASTLE NUT 12. STEERING AXLE ASSEMBLY 3. COTTER PIN 13. MOUNT 4. WASHER 14. CAPSCREW 5. BEARING CONE 15. WASHER 6. BEARING CUP 16. NUT 7. HUB 17.
  • Page 14 Steering Axle Assembly Repair 1600 YRM 1133 1. HUB CAP 10. WEAR RING 2. COTTER PIN 11. PAD 3. CASTLE NUT 12. MOUNT 4. WASHER 13. PLATE 5. BEARING CONE (OUTER) 14. CAPSCREW 6. BEARING CUP (OUTER) 15. LUBE FITTING 7.
  • Page 15 Thank you very much for your reading. Please click here and go back to the website. Then, download the complete manual instantly. No waiting.

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