Precor P82 Service Manual
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Precor P82 Service Manual

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Summary of Contents for Precor P82

  • Page 1 Service Manual P82 Console...

  • Page 2: Table Of Contents

    Cable Connections Procedure 1    Cable Installation Vefication About Equipment Base Cable Installation: Power cable installation: P80 Armor Cable Installation Stop switch (treadmill only) RF coax cable (TV) Console Armor Cable Installation About Equipment Base Cable Installation: P80 Armor Cable Installation P82 Console...
  • Page 3 Console Cover Replacement About Procedure Console Cover Replacement Replacement Procedures Service and handling electronic parts Available Replacement Procedures Appendix A : Edition Information Edition Copyright Appendix B : Notices and Safety Trademarks Intellectual Property Warranty Safety Instruction Safety Notices P82 Console...

  • Page 4: 1    Introduction

    1 Introduction 1    Introduction If you are not a Precor certified servicer, you must not attempt to service any Precor Product. Call your dealer for service. WARNING: This service documentation is for use by Precor certified servicer pro- viders only. Personal injury can result from electrical shock and/or mechanical mov- ing parts.
  • Page 5 1 Introduction "Operation Verification" on page 19 "Standard Service Software" on page 20 Preventive Maintenance P82 Console...

  • Page 6: General Information

    There is also other switches that control the media functions such as volume and TV channels. The P82 also provides an audio headphone jack and USB power supply for charging mobile devices. An LCD touchscreen display provides user workout program control and exercise monitoring information, interface for the Preva™...

  • Page 7: Tools

    US and Metric Hex Key set Standard and Philips screw driver set DVM Multimeter Torque wrench, [[[Undefined variable General.RFConnector]]] Specification Summary This table provides a summary of system component specifications. System Component Specification RF Coax Connector Torque [[[Undefined variable Gen- eral.RFConnector]]]  . Parts P82 Console...

  • Page 8: Cleaning Solutions

    Console and PVS: a diluted solution of one part 91% Isopropyl alcohol to one part water. CAUTION: Do nof use acidic cleaners and do nof spray directly onto the equipment surfaces. Electrical Requirements Each P82 utilize an external 12 VDC power supply connected to the to the facility AC power P82 Console...
  • Page 9 For consoles powered from facility AC power outlets, a maximum of 10 consoles can be con- nected to one 20-amp dedicated branch circuit. If the branch circuit has any other devices con- nected, the number of P82 consoles must be reduced by the wattage of the other devices. Input Power 12 VDC, 60 W external power supply operated from either: Facility AC line power with earth ground connected through the supply.

  • Page 10: Safety Guidelines

    Safety Guidelines WARNING: Only Precor certified servicers and technicians are permitted to service Precor products. Personal injury can result from electrical shock and/or mechanical moving parts. Safety guideline you need to know and follow: Read and follow all Warning notices to protect yourself from personal injury.
  • Page 11 1 Introduction Safety Guidelines Remove neck ties, and Do not wear loose clothing See Also "Safety Instruction" on page ii "Safety Notices" on page ii (Undefined variable: ProductTemplate.ServiceManualTitle)

  • Page 12: 1    Console Removal/Installation

    If you have a functionality problem with a P82 console, verifying that the interface cables were routed correctly prior to any other troubleshooting could save you time and frustration...
  • Page 13 1 Introduction Procedure (Undefined variable: ProductTemplate.ServiceManualTitle)

  • Page 14: 1    Cable Installation Vefication

    If you have a functionality problem with a P82 console, verifying that the interface cables were routed correctly prior to any other troubleshooting could save you time and frustration.

  • Page 15: Stop Switch (Treadmill Only)

    1 Introduction P80 Armor Cable Installation be attached to their respective connectors without being pinched, damaged or cause inter- ference with controls. Stop switch (treadmill only) The Stop Switch assembly cable (treadmill only) should be routed through the lower right corner of the armor, and connected to the 6 pin flat connector on the CPA board.
  • Page 16 The RF Coax cable should reach up and over the top of the armor connecting it to the flexible cable attached to the tuner. Torque connector to 30 in-lbs (3.4 Nm). The RF Coax connector should be secured in place with the zip tie provided with the console. It is important that the connection be tied to the frame in this location to prevent the cable being pinched and possibly causing rattling noises during use.
  • Page 17 1 Introduction P80 Armor Cable Installation Ethernet cable The Ethernet cable should be routed through the center of the armor, and then through the opening in the upper right side of the armor. The Ethernet cable connects to the upper. RJ45 type connector.
  • Page 18 Use the 5/8 inch long screws that come in the hardware kit, as they are a custom length for this location. If you need additional screws (part number MCCN025-031) contact Precor. ½ inch screws are too short to provide the proper grounding required by the P80 and ¾ inch are too long and can damage wires.

  • Page 19: Console Armor Cable Installation

    If you have a functionality problem with a P82 console, verifying that the interface cables were routed correctly prior to any other troubleshooting could save you time and frustration.

  • Page 20: P80 Armor Cable Installation

    Make sure that the power supply ground lug is connected (grounded) to the equipment frame with bare metal-to-metal contact. Treadmill specific cable installation: The cables entering the console frame support column should be routed through the right side above the stop switch assembly (if installed), not through the hole at the bottom of the support column.
  • Page 21 1 Introduction Console Armor Cable Installation (Undefined variable: ProductTemplate.ServiceManualTitle)

  • Page 22: 2    Operation Verification

    Operation Verification Procedure 2    Operation Verification This section provides a method of verifying the P82 operation. Check the P82 operation at the end of a maintenance procedure and when it is necessary to ensure that the console is oper- ating properly.

  • Page 23: 3    Standard Service Software

    3    Standard Service Software About Standard access codes are used across Precor cardio product lines to access a set of com- mon service software functional modes used to retrieve equipment product and usage inform- ation, manage club settings, and hardware maintenance validation/diagnostic test software.
  • Page 24 Successful login will open the service access login page. Use the touch-screen keypad to type in the service access code > Continue to open the functional mode software. To access the Hardware Validation (5,1,7,6,5,7,6,1) diagnostic test page:  Select System Settings ( Settings page) >System Test ( System Settings page) P82 Console...

  • Page 25: Navigating The Service Software Menus

    Heart Rate Test Tests the unfiltered, filtered, and pulse values. Grasp the grips to test the hand held heart rate. Use a Polar heart rate simulator to test the wireless heart rate. Press the back button to exit this test. P82 Console...
  • Page 26 Test the touch-screen RGB colors. Touch screen to advance through the red, green, blue, and white colors. Speaker Test Tests speakers. Numeric Backlight Tests the backlight level on the speed and incline parameter displays. Test Numeric Display Tests the speed and incline numeric indicators. Test P82 Console...

  • Page 27: Club Parameter - Settings (5651565)

    Factory default is 5 minutes. Settable in 1 minute increments. REMOTE SPEED Not supported. CONTROL SET CUSTOM Range: ON/OFF PROGRAM 1/2 Default: OFF Create a customized workout program (residential use). Note:  * not available on all models. P80 Series Consoles: P82 Console...
  • Page 28 Default: 60 min DURATION Sets the maximum allowable user workout time per session. MAXIMUM PAUSE Range: 1 to 300 sec Default: 30 sec Sets how long the equipment remains in a paused banner during a workout before resetting. P82 Console...

  • Page 29: Information Display

    Displays the model and serial number of the equipment. The base serial number can be set here using the WinCSAFE computer software. The factory default is NONE. USAGE LOG Displays the type of workout programs the users are accessing most frequently. P82 Console...
  • Page 30  Cumulative Workout Distance Cumulative Workouts Sessions Last Workout Start Date Time Last Workout End Date Time SOFTWARE DOWNLOADS Enable auto-software downloading. REFLASHING Reflash CPA, MFE, or GUI software. AVAILABLE UPDATES Software update notification. CURRENT USER Current user name and role. P82 Console...

  • Page 31: 4    Replacement Procedures

    Service and handling electronic parts The P82 electronic components are sensitive to and can be easily damaged by electrostatic discharge (ESD). When replacing electronic components, the console must be removed from the base and serviced on a static free work bench.

  • Page 32: Procedure

    . Carefully pry the bottom left and right edges of the bezel and unsnap from the back cover. 3. Remove he chin (HP/USB jack) . Use your fingers to lift and unsnap the chin from the rear cover. P82 Console...

  • Page 33: Console Cover Replacement

    Lift the rear cover off while sliding the chin through the mount opening. Installation Instructions 1. Install console covers in reverse order. Console Cover Replacement About This topic provides instructions to removes and installs the console back covers. P82 Console...
  • Page 34 . Carefully pry the bottom left and right edges of the bezel and unsnap from the back cover. 3. Remove he chin (HP/USB jack) . Use your fingers to lift and unsnap the chin from the rear cover. P82 Console...

  • Page 35: Replacement Procedures

    Service and handling electronic parts The P82 electronic components are sensitive to and can be easily damaged by electrostatic discharge (ESD). When replacing electronic components, the console must be removed from the base and serviced on a static free work bench.

  • Page 36: Appendix A : Edition Information

    No part of this manual may be reproduced in any form or by any means (including electronic storage and retrieval or translation into a foreign language) without prior agreement and writ- ten consent from Precor Incorporated as governed by United States and international copy- right laws.

  • Page 37: Appendix B : Notices And Safety

    Precor shall not be liable for errors or for incid- ental or consequential damages in connection with the furnishing, use, or performance of this document or of any information contained herein.
  • Page 38 Do not proceed beyond a CAUTION notice until the indicated conditions are fully understood. P82 Console...

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