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Furuno IF-8540 Installation Instructions Manual

Junction box

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This information provides the installation instructions for the junction box IF-8540. The units pre-installed in the junc-
tion box change depending on the configuration purchased.
A: one MC-3000S-N and three MC-3020D-N
B: one MC-3000S-N and four MC-3020D-N
C: one MC-3000S-N, three MC-3020D-N and two MC-3010A-N
A maximum of six sensor adapters can be installed in the junction box (MC-300S-N included). In the case of config-
urations A and B, you can install the optional MC-3010A-N and MC-3020D-N additionally. When an additional unit
is installed, prepare the optional sensor adapter and cable assy.* as shown below.
*: For power supply and data communication, it is necessary to connect a cable assy. between sensor adapters. One
cable assy. is necessary per each additional unit.
• Sensor Adapter (Type: MC-3010A-N, no coating, for analog input)
• Sensor Adapter (Type: MC-3020D-N, no coating, for digital input)
• Cable Assy. (Type: AI.14-8AI.34-6L1000, Code No.: 000-177-250-10)
1
Included Items
The table shown below indicates included items in the junction box. The quantity of included items changes
depending to the configuration purchased.
A: one MC-3000S-N and three MC-3020D-N
B: one MC-3000S-N and four MC-3020D-N
C: one MC-3000S-N, three MC-3020D-N and two MC-3010A-N
Name
Junction Box
IF-8540
Cosmetic Cap
CP-30BC-10-BLACK
Cable Band
PLF1M-M
AI 1,5-6 BK
Rod Terminal
AI 1-6 RD
AI 0,75-6 GY
FV2-4 BLU
Crimp-on Lug
FV1.25-4(LF) RED
Spare Fuse
FGMB 125V 3A PBF
All brand and product names are trademarks, registered trademarks or service marks of their respective holders.
Type
Code No.
000-179-377-10
000-116-921-10
000-176-412-10
000-176-413-10
000-176-411-10
000-157-247-10
000-166-666-10
000-157-481-10
www.furuno.com
Installation Instructions
Qty
A
B
-
1
1
2
2
27
27
10
10
60
80
40
40
1
1
9
9
3
3
JUNCTION BOX
Model
Remarks
C
1
2
27
10
For DPYC-1.5 cable
60
For MPYC-12 cable
60
For TTYCSLA cable
1
For grounding the IF-8540
15
For drain wire of TTYCSLA cable
3
For MC-3000S-N
IF-8540

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Summary of Contents for Furuno IF-8540

  • Page 1 JUNCTION BOX IF-8540 Model This information provides the installation instructions for the junction box IF-8540. The units pre-installed in the junc- tion box change depending on the configuration purchased. A: one MC-3000S-N and three MC-3020D-N B: one MC-3000S-N and four MC-3020D-N C: one MC-3000S-N, three MC-3020D-N and two MC-3010A-N A maximum of six sensor adapters can be installed in the junction box (MC-300S-N included).
  • Page 2: Required Materials And Tools

    Required Materials and Tools Prepare the materials and tools shown below to install the junction box. Name Remarks M10 Bolt For fixing junction box. Coach screws (10) can be also used. FR-FTPC-CY Cable For LAN connection with DCU (VR-7010) Ground Wire IV-2sq.
  • Page 3 Mounting an Additional Sensor Adapter(s) (Option) 5 - 1 M o u n t i n g a n A d d i t i o n a l S e n s o r A d a p t e r ( s ) 5 - 1 M o u n t i n g a n A d d i t i o n a l S e n s o r A d a p t e r ( s ) Install the additional sensor adapter(s) (MC-3010A-N and MC-3020D-N) at the locations “E”...
  • Page 4 Hang the plate to the screws loosened at step 3. The figure below is an example for the first additional unit. Unfasten these binding screws Unfasten these binding screws to pull out the fixing plate. to pull out the fixing plate. Fixing plate Fixing plate Unfasten four binding screws (M4×10) to remove the additional sensor adapter cover.
  • Page 5 10. Reattach the sensor adapter cover. 11. Insert the fixing plate to the original location, then fasten two binding screws loosened at step 3. 12. Fix the internal wiring cable released at step 2 with the wire saddle. 13. Check the checkmark(s) on the label on the rear side of the junction box cover, according to the additional unit(s).
  • Page 6: Power Supply (24 Vdc)

    Power Supply (24 VDC) Power for the junction box (24 VDC) is supplied from the DCU (VR-7010). Use the DPYC-1.5 (local supply) to con- nect between the J1 port on the junction box and J313 port on the DCU. For wiring the DCU, see the installation manual of the VDR (IME-44850).
  • Page 7 Grounding Attach the crimp-on lug (FV2-4 BLU, supplied) to the ground wire (IV-2sq., local supply), then fix it to the ground terminal. Ground Ground terminal terminal Ground wire Ground wire Wiring for MC-3000S-N Connect the external equipment to the MC-3000S-N, using the TTYCSLA and FR-FTPC-CY cables. Fabricate the TTYCSLA and FR-FTPC-CY cables as shown below.
  • Page 8 Release the internal wiring cable from the wire saddles and CKS clamps. MC-3000S-N MC-3000S-N Wire saddle Wire saddle (2 pcs) (2 pcs) CKS clamp (2 pcs) CKS clamp (2 pcs) Slightly loosen two binding screws (M4×10) to hang the fixing plate at the step 6. Note: Loosen the binding screws only enough to hang the fixing plate.
  • Page 9 Access point FR-FTPC-CY TTYCSLA-1Q MC-3000S-N TTYCSLA-4 TTYCSLA-1 DPYC-1.5 J1 port (IF-8540) MPYC-12 MC-3020D-N TTYCSLA-1 MC-3010A-N Attach a cable band (supplied) to each cable to be connected to the junction box and record sensor name/equip- ment name on each cable band.
  • Page 10 TTYCSLA cable (for MC-3010A-N) Aluminum tape 60 mm Sheath Sheath 5 mm Armor 6 mm Drain wire Drain wire Pass the heat shrink tubing (local supply) onto the drain wire, then attach the crimp-on lug (FV1.25-4 (LF) RED, supplied) to it. Vinyl tape (Width: 20 mm) 0.5 to 1 mm Crimp-on lug...
  • Page 11 Access point FR-FTPC-CY TTYCSLA-1Q MC-3000S-N TTYCSLA-4 TTYCSLA-1 DPYC-1.5 J1 port (IF-8540) MPYC-12 MC-3020D-N TTYCSLA-1 MC-3010A-N Attach a cable band (supplied) to each cable to be connected to the junction box and record sensor name/equip- ment name on each cable band.
  • Page 12 17/Jul/2015 H.MAKI...
  • Page 23 FR-FTPC-CY DCU VR-7010 IV-2sq. DPYC-1.5 DC24V TTYCSLA MPYC-12 TTYCSLA CRIMPFOX 10S...
  • Page 24 AI 1,5-6 BK 000-176-412-10 10 10 DPYC-1.5 AI 1-6 RD 000-176-413-10 80 60 MPYC-12 AI 0,75-6 GY 000-176-411-10 40 60 TTYCSLA FV2-4 BLU 000-157-247-10 IF-8540 FV1.25-4(LF) RED 000-166-666-10 15 TTYCSLA FGMB 125V 3A PBF 000-157-481-10 MC-3000S-N Pub.No. C42-01504-B www.furuno.com (1609, REFU) IF-8540...