Husqvarna FS 3500 G Operator's Manual

Husqvarna FS 3500 G Operator's Manual

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Oper ator's manual
FS 3500 G
Please r ead the operator's manual carefully and make sure you understand the
E E E E n n n n g g g g l l l l i i i i s s s s h h h h
instructions before using the machine.

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Table of Contents
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Summary of Contents for Husqvarna FS 3500 G

  • Page 1 Oper ator’s manual FS 3500 G Please r ead the operator’s manual carefully and make sure you understand the E E E E n n n n g g g g l l l l i i i i s s s s h h h h...
  • Page 2: Key To Symbols

    KEY T O SYMBOLS Symbols on the mac hine: Lower blade Some of the symbols belo w refer to the CE market. W ARNING! The machine can be a dangerous tool if used incorrectly or carelessly, which can cause serious or fatal injury to the operator or Switch for lower and raise the blade others.
  • Page 3: Explanation Of Warning Levels

    KEY T O SYMBOLS Explanation of warning le vels Always use the machine mounted lifting eye when lifting. The w arnings are graded in three levels. W ARNING! This product is in accordance with applicable EC directives. If marked on the machine. W ARNING! Used if there is a risk of serious injury or death for the operator or damage to Noise emission to the environment according...
  • Page 4: Table Of Contents

    Dear Customer , ............. 5 Design and features ............5 FS 3500 G ..............5 What is what on the floor saw - FS 3500 G ....6 What is what on the control panel? ....... 8 MA CHINE´S SAFETY EQUIPMENT Gener al .................
  • Page 5: Present Ation

    Husqvarna is the global leader in outdoor power products for Sa w forestry, park maintenance and lawn and garden care, as well as cutting equipment and diamond tools for the construction It is rob ust, agile, easy to operate and maintain.
  • Page 6: What Is What On The Floor Saw - Fs 3500 G

    PRESENT A TION What is what on the fl oor saw - FS 3500 G 6 – English...
  • Page 7 PRESENT A TION 1 Locking knob for handlebar adjustment 2 Handle bar 3 Fuel tank fill 4 Working lights 5 Air filter 6 Engine oil check (dipstick) 7 Front guide 8 Front tie-down lug 9 Filter minder 10 Lifting eye 11 Muffler 12 Engine oil fill 13 Drive belt cover...
  • Page 8: What Is What On The Control Panel

    PRESENT A TION The control panel is the oper ator’s link to the machine. From here the operator can control anything from engine rpm, cutting depth of the blade and read the current status of the engine and the machine. What is what on the contr ol panel? 1 Engine tachometer / hour meter 2 Water safety switch...
  • Page 9: Ma Chine´s Safety Equipment

    MA CHINE´S SAFETY EQ UIPMENT General 1 Start the engine, turn the Engine start switch to ignition on position. Follow the procedure in the engine manual. WARNING! Never use a machine that has faulty safety equipment! If your machine fails any checks contact your service agent to get it repaired.
  • Page 10 MACHINE´S SAFETY EQUIPMENT Protection covers Muffler WARNING! Always check that the protection WARNING! Never use a machine without a covers are correctly fitted before starting the muffler, or with a faulty muffler. A damaged machine. muffler may substantially increase the noise level and the fire hazard.
  • Page 11: Blades

    BLADES General • When using diamond blades make sure that it rotates in the direction indicated by the arrow on the blade. WARNING! A cutting blade may burst and cause injury to the operator. The cutting blade manufacturer issues warnings and recommendations for the use Sharpening diamond blades and proper care of the cutting blade.
  • Page 12: Fuel Handling

    FUEL HANDLING General Fueling WARNING! Running an engine in a confined WARNING! Always stop the engine and let it or badly ventilated area can result in death cool for a few minutes before refuelling. due to asphyxiation or carbon monoxide poisoning.
  • Page 13: Battery Handling

    BATTERY HANDLING General 4 Connect negative terminal. WARNING! Lead-acid batteries produce explosive gases. Avoid sparks, open flames and smoking close to batteries. • Connecting or disconnecting the battery may cause sparks and short circuits. • A spark or flame can cause a lead acid battery to explode. •...
  • Page 14: Operating

    Cutting generates drugs, medication or anything that could sparks that can ignite clothing. Husqvarna recommends affect your vision, alertness, coordination or that you wear flame-retardant cotton or heavy denim. Do judgement.
  • Page 15: Basic Working Techniques

    OPERATING Basic working techniques WARNING! Unauthorized modifications and/ or accessories may lead to serious injury or • This machine is designed and intended for cutting of fresh death to the user or others. Under no and hardened concrete in different hardness classes and circumstances may the design of the of asphalt.
  • Page 16: Moving The Machine

    OPERATING • Set handle to most comfortable working length. Tighten • The saw can now be moved by standing behind it and the locking knob. pushing (while holding the handlebars). WARNING! Do not attempt to push the saw while it is in neutral position on a grade (or hill).
  • Page 17: Fitting The Blade

    OPERATING Fitting the blade • Turn the Engine start switch to the engines start position until the engine starts, then release the switch. It will return to ignition on position automatically. If the engine does not start, repeat these steps. WARNING! Always set the engine start switch to the OFF position before installing the blade.
  • Page 18 OPERATING • Tighten the blade shaft bolt firmly using the blade shaft WARNING! Check that the blade, blade wrench while resistance between diamond blade and flanges and blade flange arbor are ground helps to achieve proper and final tightening. undamaged. Clean the contact surfaces of •...
  • Page 19: Blade Cutting Depth

    OPERATING 3 Move the blade guard lock forward until it stops and CAUTION! The touch should be smooth to unlatches. Lift the blade guard with its handle off the prevent damaging the blade. Use Saw support spade. lowering speed control knob to slow down the lowering speed.
  • Page 20: Hydraulic System

    OPERATING Hydraulic System • Always use the machine mounted lifting eye when lifting. The hydraulic system on this saw is used to raise/lower the diamond blade and to propel the saw forward or reverse. The hydraulic system consists of a Hydrostatic Transmission, a DC Lift Pump with a Flow Control Valve and a Hydraulic Lift Cylinder.
  • Page 21: Starting And Stopping

    STARTING AND STOPPING Before starting • Reinstall the rear protective cover. Starting WARNING! Please read the operator’s manual carefully and make sure you • Connect the machine to a water supply. Turn off the Water understand the instructions before using the valve.
  • Page 22 STARTING AND STOPPING • Set the Forward/Reverse control lever to the Stop/Neutral • Shift the Forward/Reverse control lever into gear. position. The engine will not start unless the lever is in the distinct Stop/Neutral position. • Start the engine. • Set the Engine throttle knob to maximum rpm.
  • Page 23: Stopping

    STARTING AND STOPPING Stopping WARNING! Always keep all parts of your body away from blade and all other moving parts. Stop the cutting • Put Forward/Reverse control lever into the Stop/Neutral position. • Raise the diamond blade out of the cut by pressing the Raise/lower switch on the control lever upward until the diamond blade clears the surfaces.
  • Page 24: Maintenance And Service

    MAINTENANCE AND SERVICE General Cleaning WARNING! Most accidents involving CAUTION! When cleaning the machine there machines occur during trouble shooting, is a risk of getting dirt and harmful service and maintenance as staff have to substances in the eyes, for example. locate themselves within the machine’s risk Dirt and harmful substances can be released area.
  • Page 25: Service Schedule

    MAINTENANCE AND SERVICE Service schedule The service schedule is based on the machine’s operating time. More frequent service intervals might be necessary when working in dusty or hot environments and in conjunction with work that generates high temperatures. A description of how the operations are to be performed is to be found in the service review.
  • Page 26 MAINTENANCE AND SERVICE Daily maintenance • Look for leakage on fuel and hydraulics system. Tighten or replace as necessary. Check air cleaner restriction indicator. WARNING! Switch off the engine before carrying out any checks or maintenance. • Check and clean the outer air filter if the air cleaner indicator is red, remove the rear cover by opening the 2 air filter housing clamps and pulling the housing off.
  • Page 27 MAINTENANCE AND SERVICE Check the water spray over the diamond blade. • Raise blade guard front and use quick release pin to lock it in upright position. • Refill the system with oil. • Open the Water valve on the control panel. Make sure it is straight jets of water out of the holes from the water pipes on both sides of the blade and no leakage.
  • Page 28 MAINTENANCE AND SERVICE • Use 19 mm. wrench to slightly loosen the screw that fix the Check engine air cleaner hose and clamps tension device to the plate. Check hydraulic system fluid level • Remove the plug in the inspection opening on the hydraulic reservoir.
  • Page 29 MAINTENANCE AND SERVICE • Refill the reservoir with new oil. Ensure that machine is Lubricate blade shaft on top of the base plate. level prior refilling. NOTICE! Do not overfill! Yearly maintenance Replace outer and inner air filter Remove the rear cover by opening the 2 air filter housing clamps and pulling the housing off.
  • Page 30: Troubleshooting

    TROUBLESHOOTING Incidents during sawing CAUTION! If the engine or blade stops for any reason, raise the blade completely from the cut. Set the Engine start switch to STOP position. Press the Machine stop on the control panel. Inspect the machine thoroughly before restarting the engine. •...
  • Page 31: Battery

    TECHNICAL DATA Battery FS 3500 G Terminal type Standard SAE Voltage, V CCA, A Maximum size (LxWxH), mm/inch 242x175x175 / 9 9/16x6 7/8x6 7/8 Hydraulic fluid and lubricants Hydraulic fluid Quality Standard API Class SE SAE 10W-30 API Class CC...
  • Page 32: Technical Data

    TECHNICAL DATA Technical data FS 3500 G Saw feature 500/20 650/26 750/30 Blade guard capacity, mm/inch 500/20 650/26 750/30 Maximum cutting depth, mm/inch 193/7,75 262/10,5 312/12,5 Blade shaft, rpm 2580 1860 1860 Approximate blade shaft output, hp/kW 29/21,6 Arbor size, mm/inch 25,4/1 with single drive pin Blade flange Ø, mm/inch...
  • Page 33 TECHNICAL DATA Saw dimensions Saw length (pointer up, handles Width, mm/inch 807 / 31 3/4 1977 / 77 3/4 extented), mm/inch Front 502 / 19 3/4 Min. overall height (no exhaust Center to center wheel width, mm/ pipe, no pre-cleaner cap), mm/ 1152 / 45 3/8 inch Rear...
  • Page 34: Noise Emissions

    TECHNICAL DATA Engine FS 3500 G Engine specifications Kohler CH1000 Max. engine output (see note 1) 37hp@3750rpm (27.5kW@3750rpm) Displacement, dm / cu.in. 1,0 / 61 Cylinders Stroke, mm / in. 78,5 / 3.1 Fuel tank capacity, l / gallon 23,8 / 6.3 Air filter...
  • Page 35: Relays And Fuses

    RELAYS AND FUSES Relays and fuses - FS 3500 G Function Designation Ampere Main system Hydraulic System Engine carb solenoid Tachometer Lights (optional) Water pump (optional) Main relay Supress relay Oil sentry relay – 35 English...
  • Page 36: Ec Declaration Of Conformity

    Husqvarna AB , SE-561 82 Huskvarna, Sweden, tel +46-36-146500, declares under sole responsibility that the flat saws Husqvarna FS 3500 G from 2016’s serial numbers and onwards (the year is clearly stated in plain text on the rating plate with subsequent serial number), complies with the requirements of the COUNCIL’S DIRECTIVES:...
  • Page 40 www.husqvarnacp.com Original instructions 1157588-26 ´®z+YZr¶6H¨ ´®z+YZr¶6H¨ 2016-09-09...

Table of Contents