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Toro 99-7019 Installation Instructions Manual

Update kit workman 2100 utility vehicle

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Update Kit
Workman 2100 Utility Vehicle
Part No. 99-7019
Position the machine on a level surface, stop the engine,
and remove the key.
Caution
If you leave the key in the ignition switch,
someone could accidently start the engine and
seriously injure you or other bystanders.
Remove the key from the ignition switch before
you do any maintenance.
Replacing the Hood and
Updating the Steering Column
1. Remove the old hood.
2. Remove headlights and the rubber seals around each
light; refer to the Service Manual for instructions.
3. Remove the steering wheel (Fig. 1).
4. Remove the dash.
5. Remove the steering column and all hardware from the
steering shaft (Fig. 1).
1
5
Figure 1
1. Steering shaft
2. Steering wheel
3. Steering column
6. Slide the collar from the kit onto the steering shaft
(Fig. 1).
2001 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
2
3
4
4. Plastic bushing
5. Collar
Installation Instructions
7. Install the steering column as illustrated in Figure 1.
8. Slide the collar up against the plastic bushing and
tighten the set screw to secure it in place (Fig. 1).
9. Install the dash.
10. Install the steering wheel.
11. Install the lights and rubber seals into the new hood.
Note: Use soapy water on the lights and seals to aid in
installing them.
12. Install the new hood.
Updating the Engine
1. Remove and discard the U-bracket that secures the
prop rod to the frame (Fig. 2).
Figure 2
1. Pivot brackets
2. Remove the two pivot brackets from the frame and
box, removing the box (Fig. 2).
3. Remove the current carburetor assembly and replace it
with the new carburetor.
4. Secure all carburetor components to the following
torque specifications:
Blower housing M8: 150 in.-lb.
Blower housing M6: 60 in.-lb.
Intake to cylinder head: 150 in.-lb.
Carburetor to intake manifold: 80 in.-lb.
Rotating screen to flywheel: 40 in.-lb.
1
Form No. 3327-416
1
2
2. Prop rod U-bracket
All Rights Reserved
Printed in the USA

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Summary of Contents for Toro 99-7019

  • Page 1 Carburetor to intake manifold: 80 in.-lb. Rotating screen to flywheel: 40 in.-lb. 6. Slide the collar from the kit onto the steering shaft (Fig. 1). 2001 by The Toro Company 8111 Lyndale Avenue South All Rights Reserved Bloomington, MN 55420-1196...
  • Page 2 5. Replace the governor bracket (Fig. 3), discarding the 9. Remove the exhaust system from the engine manifold old governor bracket and the spring connected to it. back through the muffler. 10. Enlarge the rear hole from which you removed the prop rod U-bracket to 15/32 in.
  • Page 3 Figure 5 1. Exhaust manifold 3. Springs (only one shown) 4. Muffler 5. Torque arm 2. Exhaust coupler 13. Disconnect the brown connector from the old module in the right side of the frame and insert a dead connector into the brown connector to seal it off (Fig.
  • Page 4 Figure 10 1. Long wire harness 2. Heat-shrink connection Figure 8 19. Plug the relay connector into the relay. 1. Relay 2. Relay connector 20. Connect the end of the long wire harness to the other lead on the new gray module (Fig. 11). 17.
  • Page 5 23. Secure any loose cables in the area to the torque arm 6. Using a washer and pushnut, install the prop rod to the with cable ties (Fig. 5). slot in the prop rod bracket (Fig. 12). 7. Lay the box on the frame ensuring that it is centered Installing the Box correctly and lays flat.
  • Page 6 3. Drill out the rivets securing the old serial plate and remove the plate (Fig. 17). Figure 14 1. 99-7339 2. 99-7338 m–5312 Figure 17 1. Serial plate 4. Install the new serial plate (99-7359) using 2 pop rivets in the location of the old plate. m–5789 Figure 15 1.