Related Manuals for Toro ProCore
Summary of Contents for Toro ProCore
- Page 1 Form No. 3361-873 Rev C ProCore Processor Model No. 09749—Serial No. 290000001 and Up To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com. Original Instructions (EN)
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Page 2: Introduction
Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product. -
Page 3: Table Of Contents
Contents Inspection and Cleanup After Operation..... 30 Inspect the Chopper Tips ........30 High Altitude Operation........31 Introduction..............2 Maintenance............... 32 Safety ................4 Recommended Maintenance Schedule(s) ....32 Supervisor’s Responsibilities ......... 4 Daily Maintenance Checklist....... 33 Before Operating ..........4 Lubrication............. -
Page 4: Safety
• NEVER carry passengers. starting. Become familiar with all controls and • When going uphill or downhill, do not stop or start know how to stop quickly. You may contact Toro suddenly. directly at www.Toro.com for product and accessory • Stay alert for holes in the terrain or other hidden information, help finding a dealer, or to register your hazards. -
Page 5: Maintenance
Replace all worn or damaged decals. Maintenance • Use only Toro approved attachments. Warranty may be voided if used with unapproved attachments. • Let engine cool before storing and do not store near flame. -
Page 6: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 105-4586 1. Entanglement hazard, belt—stay away from moving parts. Do not operate the machine with the shields or guards removed;... - Page 7 114-7774 112-4279 1. Crushing hazard, hand—pinch point; keep hands away. 1. Entanglement hazard, belt—keep all guards in place. 112-4280 1. Warning—stay away from moving parts. 112-4277 1. Stored energy hazard—to disconnect the machine linked to an aerator, lower processor and aerator to the ground, engage the storage pin in the front hole and support the machine with a jackstand, disconnect the mechanical 112-4283...
- Page 8 112-4276 1. Warning—read the Operator’s Manual. 2. Warning—do not operate this machine unless you are trained. 3. Falling, crushing hazard, bystanders—no riders on machine. 4. Warning—stay away from moving parts; do not operate with guards removed, keep all guards in place. 5.
- Page 9 112-4293 1. Stored energy hazard—lower processor to the ground, release tension by move the tow vehicle closer to the machine, engage the storage pin in the front hole and support the machine with a jackstand, disconnect the mechanical linkage from the workman, disconnect the hydraulic lines, before driving away.
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Page 10: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Electrolyte (not supplied) Charge the battery Petroleum jelly (not supplied) Install the battery Jack stand Mount the jack stand Jack stand tube Hitch pin (included with the one pass hitch) Lynch pin (included with the one pass... -
Page 11: Remove, Activate And Charge Battery
Important: Refer to the Product Overview Section 2. Remove the strap securing the battery cover to the for Special Operating Instructions for the Workman battery box (Figure 3). and other utility tow vehicles (tractors). Remove, Activate and Charge Battery Parts needed for this procedure: Electrolyte (not supplied) Procedure Figure 3... -
Page 12: Install The Battery
Install the Battery Parts needed for this procedure: Petroleum jelly (not supplied) Procedure 1. Slide the battery into the battery box with the terminals to the rear. Figure 5 1. Electrolyte Important: Do not overfill the battery. Battery terminals or metal tools could short against metal processor components causing Electrolyte will overflow onto other parts of the sparks. -
Page 13: Mount The Jack Stand
Mount the Jack Stand Parts needed for this procedure: Jack stand Jack stand tube Procedure Remove the bolt and nut securing the tow bar to the front of the core processor (Figure 7). Remove the tow bar. Figure 8 1. Tow bar mounting hole 4. -
Page 14: Using The Storage Pins
Workman Tow Hitch 1. On the side of the tow hitch, slide the jack onto the jack tube (Figure 10). Figure 11 1. Storage pin 3. Rear hole (Core processor connected to tow vehicle) 2. Front hole (Core processor disconnected from tow vehicle) Figure 10 1. - Page 15 • Connect the control link to the front holes in the frame hitch pivot when operating ProCore 864 and 880 aerators. • Connect the control link to the rear holes in the frame hitch pivot when operating a ProCore 660 aerator. Figure 12 1. Tie down or rope 3.
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Page 16: Disconnecting The Core Processor From The Tow Vehicle
Figure 15 Figure 16 1. Storage pin 3. Rear hole (Core processor 1. Storage pin 3. Rear hole (Core processor connected to tow vehicle) connected to tow vehicle) 2. Front hole (Core processor 2. Front hole (Core processor disconnected from tow disconnected from tow vehicle) vehicle) -
Page 17: Mounting The Core Processor To The Workman Vehicle
Mounting the Core Processor to the Workman Vehicle Parts needed for this procedure: Figure 19 Hitch pin (included with the tow hitch) 1. Jack Lynch pin (included with the tow hitch) Cable tie 5. Connect the hydraulic hoses to the vehicle quick couplers. -
Page 18: Disconnecting The Core Processor From The Workman Vehicle
Disconnecting the Core Processor from the Workman Vehicle No Parts Required Figure 21 1. Latch handle 3. Locked position Procedure 2. Latch handle pin in the unlocked position 1. Remove the storage pins from the rear hole position (Figure 23). •... -
Page 19: Adjusting The Brush Height
Figure 24 1. Jack Important: Make sure the tongue assembly is retracted before disconnecting the processor hitch tongue from the vehicle hitch. 9. Remove the lynch pin and hitch pin securing the processor hitch tongue to the vehicle hitch. Adjusting the Brush Height No Parts Required Procedure Refer to Adjusting the Brush Height in the Operation... -
Page 20: Product Overview
Ignition Switch Product Overview The ignition switch (Figure 26) which is used to start Controls and stop the engine, has three positions: OFF, RUN and START. Rotate key clockwise to the START position to engage the starter motor. Release the key when the Brush/Chopper engine starts. -
Page 21: Specifications
Attachments/Accessories other utility tow vehicles (tractors) A selection of Toro approved attachments and • The Toro ProCore Processor can be towed by most accessories are available for use with the machine to utility tractors equipped with hydraulics producing enhance and expand its capabilities. Contact your 7 to 8 GPM @ 2000 p.s.i. -
Page 22: Operation
Operation In certain conditions during fueling, static Note: Determine the left and right sides of the electricity can be released causing a spark machine from the normal operating position. which can ignite the gasoline vapors. A fire or explosion from gasoline can burn you and Adding Fuel others and can damage property. -
Page 23: Checking The Engine Oil Level
Important: Do not use fuel additives containing compatible with the core processors. If the fluids methanol or ethanol. are not compatible, any fluid remaining in the core processor must be removed. Add the correct amount of gas stabilizer/conditioner to the gas. Adjusting the Brush Height Note: A fuel stabilizer/conditioner is most effective when mixed with fresh gasoline. -
Page 24: Leveling The Core Processor
Leveling the Core Processor Note: You may have to readjust the rear roller if you can not get the main frame parallel to the 1. Before leveling the Core Processor, make sure ground. the pickup brush and the rear roller height are adjusted to the correct height of cut (Figure 30). -
Page 25: Adjusting The Brush Height In The Field
Adjusting the Brush Height in the Field When operating the core processor, the frame should be level to the ground or the front of the frame should be slightly higher. Adjust he brush downward until it just begins to pick up cores. With the One Pass Hitch, lower the brush by adjusting the connecting link until the brush collects all of the cores. -
Page 26: Checking The Tire Pressure
Checking the Tire Pressure 2. Move choke lever to ON position. Note: Choke may not be required when starting a Check the tire pressure (Figure 34). warm engine. The correct tire pressure is 36 psi. 3. Insert key into ignition switch and rotate it clockwise to start the engine. -
Page 27: One Pass Operation
One Pass Operation the brush. If the brush is not aggressive enough, some cores will be missed. • Starting Finalize your height adjustment on a remote area of the Put tractor in gear and start tractor moving. property before using on critical areas. Lower the core processor to the ground. -
Page 28: Soil Moisture
Figure 35 1. Latch handle 3. Unlocked position 2. Latch handle pin in the locked position Soil Moisture Soil moisture levels beyond the saturation point will make processing difficult. Surface Moisture will tend to mix with the processed material and will create some build up and clumping on the rear discharge area and rear roller scraper. -
Page 29: Soil Moisture Chart
Soil Moisture Chart This chart is to be used as a guideline for determining soil moisture. Core processing in conditions that fall into the shaded area of the chart may give less than desirable results. Figure 36... -
Page 30: Inspecting And Cleaning The Brush/Chopper Housing
Inspecting and Cleaning the Brush/Chopper Housing Service Interval: Every 4 hours Clean the brush/chopper housing more often in high soil moisture conditions. The brush/chopper housings will build up with mud more rapidly when used in grass longer than one inch height of cut, clay and loam soil or in early morning dew. -
Page 31: High Altitude Operation
High Altitude Operation When operating in high altitudes the carburetor jets may have to be changed to optimum engine performance. Use the chart below to determine which carburetor jet is required for the operating altitude. Order the carburetor jets from your Briggs and Stratton Dealer. Carburetor Jet Size Altitude Left Carburetor Jet... -
Page 32: Maintenance
Maintenance Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Check the torque of the wheel nuts • Change the engine oil After the first 8 hours • Check condition and tension of belts • Check the engine oil level. •... -
Page 33: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance For the week of: Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the engine oil and fuel level. Check the air cleaner Check unusual operating noises. Check hydraulic hoses for damage. -
Page 34: Lubrication
Lubrication Greasing Bearings and Bushings Service Interval: Every 50 hours The core processor has (18) grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease. Lubricate the chopper, rear roller and rotating corner bearings immediately after every washing. -
Page 35: Engine Maintenance
Engine Maintenance Servicing the Air Cleaner Check the air cleaner housing for damage which could cause an air leak. Replace if damaged. Check the whole intake system for leaks, damage or loose hose clamps Service the air cleaner filter only when the service indicator (Figure 44) requires it. -
Page 36: Servicing The Engine Oil
Installing the Filters Important: To prevent engine damage, always operate the engine with both air filters and cover installed. 1. If installing new filters, check each filter for shipping damage. Do not use a damaged filter. 2. If the safety filter is being replaced, carefully slide it into the filter body (Figure 45). - Page 37 the sump for at least 10 minutes before checking. If the 5. Remove the oil drain plug allowing the oil to drain oil level is at or below the “add” mark on the dipstick, into the pan. add oil to bring the oil level to the “full” mark. DO 6.
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Page 38: Servicing The Spark Plugs
Important: Always replace the spark plugs 4. Allow the filter material to absorb the new oil for 1 to 2 minutes. when it has a black coating, worn electrodes, an oily film, or cracks. 5. Apply a thin coat of new oil to the rubber gasket on the replacement filter (Figure 49). -
Page 39: Fuel System Maintenance
Fuel System 2. Stop the engine and remove the key. 3. Loosen the hose clamp at the fuel filter and slide it Maintenance up the fuel line away from the fuel filter (Figure 52). 4. Disconnect the fuel line from the fuel filter Replace Fuel Filter (Figure 52). -
Page 40: Electrical System Maintenance
Electrical System • Maintain cell level with distilled or demineralized water. Do not fill cells above fill line. Maintenance • If machine will be stored for more than 30 days, remove the battery and charge it fully. Either store it on the shelf on the machine. Leave the cables Battery Care disconnected if stored on the machine. -
Page 41: Cooling System Maintenance
Belt Maintenance Cooling System Maintenance Adjusting the Belts Service Interval: After the first 8 hours Cleaning the Engine Screen Every 50 hours and the Oil Cooler Check the belts for cracks, frayed edges, burn marks or Service Interval: Before each use or daily any other damage. - Page 42 A. Loosen the lower nut on the eye bolt and thread it to the end of the bolt (Figure 56). Figure 58 1. Eye bolt 2. Eye bolt height 5. Install the belt cover. Figure 56 Jack shaft to Chopper Belt 1.
- Page 43 Chopper to Brush Belt 6. Carefully slide the belt onto the chopper shaft. Do not rotate the chopper shaft. To adjust or reinstall the belt, proceed as follows: 7. While tensioning the right side of the belt, slide the 1. Remove the belt cover (Figure 60). bottom of the belt into the grooves of the brush pulley.
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Page 44: Hydraulic System Maintenance
Hydraulic System Storage Maintenance 1. Wash the brush housing and chopper with water. Start the machine and increase speed until Chopper rotator is engaged. Stand to one side at rear of Checking the Hydraulic Lines machine and spray water into spinning chopper until and Hoses clean. -
Page 45: Schematics
Schematics G010006 Hydraulic (Rev. F) - Page 46 Electrical (Rev. B)
- Page 47 Notes:...
- Page 48 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfi ed with your Distributor’s service or have diffi culty ob- taining guarantee information, contact the Toro importer.