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Working Instruction, Mechanical
Applicable for F500 and K500 family
1
2
3
4
5
3/000 21-1/FEA 209 544/86 E
©
Company Internal
Sony Ericsson Mobile Communications AB
Disassembly .....................................................................................................................2
Reassembly ....................................................................................................................10
Replacement of Mechanical Parts ...............................................................................17
3.1
Front assembly.................................................................................................17
3.2
Zif tape ............................................................................................................17
3.3
128x160 TFT/LCD/Display module ...............................................................18
3.4
Battery cover assembly....................................................................................18
3.5
Speaker grommet.............................................................................................18
3.6
External antenna plug ......................................................................................19
3.7
Co-brand inlay .................................................................................................20
3.8
Dual speaker assembly ....................................................................................21
3.9
Top hook support.............................................................................................23
3.10
Side hook support ............................................................................................24
3.11
Microphone assembly......................................................................................25
3.12
Keyboard .........................................................................................................26
3.13
Vibrator assembly............................................................................................27
3.14
Joystick button and Dust gasket ......................................................................28
3.15
Dome switch foil .............................................................................................29
3.16
Water indicator ................................................................................................30
3.17
3.18
Flexfilm Volume and Camera keys .................................................................33
3.19
Camera button + Volume button .....................................................................34
3.20
Flexfilm Internetkey ........................................................................................35
3.21
Internet button .................................................................................................36
3.22
On/Off button ..................................................................................................37
3.23
Antenna assembly............................................................................................38
3.24
Irda window.....................................................................................................40
3.25
Frame assembly ...............................................................................................41
Label...............................................................................................................................42
Revision History ............................................................................................................43
Working Instruction, Mechanical
Approved according to 000 21-LXE 107 42/1

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Table of Contents
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Summary of Contents for Sony Ericsson F500

  • Page 1: Table Of Contents

    Working Instruction, Mechanical Working Instruction, Mechanical Applicable for F500 and K500 family Disassembly ........................2 Reassembly ........................10 Replacement of Mechanical Parts ................17 Front assembly....................17 Zif tape ......................17 128x160 TFT/LCD/Display module ...............18 Battery cover assembly..................18 Speaker grommet.....................18 External antenna plug ..................19 Co-brand inlay ....................20 Dual speaker assembly ..................21...
  • Page 2: Disassembly

    Front opening tool NTZ 112 302/2 Equipment • ESD-gloves (cotton gloves) • ESD-wristband Instruction • Keep all contact surfaces clean of dirt and hand-grease Phone views Front view Back view 3/000 21-1/FEA 209 544/86 E 2(43) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 3 Press on the plastic spring (1) in the arrow direction to unleash the battery. NOTE! It will be more easy if you at the same time turn the phone around. 3/000 21-1/FEA 209 544/86 E 3(43) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 4 The phone has two “sidehooks” (2) in the frame – Bend the front little to booth sides so the side hooks come loose. NOTE! Make sure that they (the sidehooks) are fully open/released. 3/000 21-1/FEA 209 544/86 E 4(43) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 5 Remove the two inside cabinet screws at the top of the LCD carrier. NOTE! Removed screws cannot be reused and must be scrapped. 3/000 21-1/FEA 209 544/86 E 5(43) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 6 Place the opening tool between the LCD and the frame and turn the tool until the LCD is free. (Do the same thing on the other side of the phone). 3/000 21-1/FEA 209 544/86 E 6(43) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 7 Open the FPC connector with a pair of tweezers (3). Remove the display assembly from the FPC connector with the flex film assembly tool (4). 3/000 21-1/FEA 209 544/86 E 7(43) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 8 NOTE! Removed screws cannot be reused and must be scrapped. With the front opening tool, gently release the PCB from the two frame hooks (1). 3/000 21-1/FEA 209 544/86 E 8(43) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 9 Be careful with the tweezers and do not damage the board-to-board connector. Disconnect the camera flexfilm board-to-board connector by lifting upwards with the flex film assembly tool. Front, frame and PCB disassembled. 3/000 21-1/FEA 209 544/86 E 9(43) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 10: Reassembly

    Blunt pair of tweezers, pair of tweezers • Front opening tool NTZ 112 302/2 Equipment • ESD-gloves (cotton gloves) • ESD-wristband Instruction Keep all contact surfaces clean of dirt and hand-grease 3/000 21-1/FEA 209 544/86 E 10(43) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 11 PCB into the frame like the picture shows. NOTE! Check so the PCB is correctly assembled, take help from the guidepin (4). 3/000 21-1/FEA 209 544/86 E 11(43) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 12 The clamp may fall off and then the connector must be replaced (electrical repair). Close the two FPC connectors with the flex film assembly tool. 3/000 21-1/FEA 209 544/86 E 12(43) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 13 (5) with a pair of tweezers. NOTE! Use 15 Ncm of torque for the screws. Assemble four new screws. Tighten the cabinet screws according to screw sequence shown in the picture. 3/000 21-1/FEA 209 544/86 E 13(43) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 14 Place the front and frame together, be careful at the end of the phone because of the two “teeth” at each corner. Do NOT press the phone completely together. 3/000 21-1/FEA 209 544/86 E 14(43) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 15 (1), press upwards towards the camera then push it down. NOTE! Make sure that the plastic spring at the end of the frame cavity is locked (2). 3/000 21-1/FEA 209 544/86 E 15(43) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 16 Start at the top of the phone, Press on the end of the cover with your fingers until the cover locks to the frame. Reassembly of the phone is done. 3/000 21-1/FEA 209 544/86 E 16(43) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 17: Replacement Of Mechanical Parts

    Front opening tool NTZ 112 302/2 • K700i/Front opening tool NTZ 112 540 Replacement of Zif tape: Check Disassembly and Reassembly headings and draw attention to the Note comments. 3/000 21-1/FEA 209 544/86 E 17(43) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 18: 128X160 Tft/Lcd/Display Module

    Blunt pair of tweezers. • K700i/Front opening tool NTZ 112 540 Replacement of the Speaker grommet: Check Disassembly and Reassembly headings and draw attention to the Note comments. 3/000 21-1/FEA 209 544/86 E 18(43) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 19: External Antenna Plug

    Assemble a new external antenna plug with your fingers. • Reassemble the phone as described in 2 Reassembly. 3/000 21-1/FEA 209 544/86 E 19(43) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 20: Co-Brand Inlay

    Gently remove the old co-brand inlay with a dentist hook like the picture shows. Assemble a new co-brand inlay with a blunt pair of tweezers or by hand. 3/000 21-1/FEA 209 544/86 E 20(43) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 21: Dual Speaker Assembly

    Gently bend with the tool between the frame and the speaker until the dual speaker come loose. 3/000 21-1/FEA 209 544/86 E 21(43) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 22 Place the speaker into the frame cavity. Press gently on the speaker edges with a pair of tweezers to secure a good fit. • Reassemble the phone as described in 2 Reassembly. 3/000 21-1/FEA 209 544/86 E 22(43) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 23: Top Hook Support

    Remove the old Top hook support with a blunt pair of tweezers like the picture shows and replace it with a new one. • Reassemble the phone as described in 2 Reassembly. 3/000 21-1/FEA 209 544/86 E 23(43) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 24: Side Hook Support

    Remove the old side hook supports with a blunt pair of tweezers like the picture shows and replace them with new ones. • Reassemble the phone as described in 2 Reassembly. 3/000 21-1/FEA 209 544/86 E 24(43) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 25: Microphone Assembly

    Assemble the new microphone in the reverse direction with the tweezers. NOTE! Press the microphone to the bottom of the cavity. • Reassemble the phone as described in 2 Reassembly. 3/000 21-1/FEA 209 544/86 E 25(43) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 26: Keyboard

    Disassemble the phone as described in 1 Disassembly. Step-by-Step Instructions Replace the keyboard in the cabinet with a new one by hand. • Reassemble the phone as described in 2 Reassembly. 3/000 21-1/FEA 209 544/86 E 26(43) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 27: Vibrator Assembly

    Use a blunt pair of tweezers. NOTE! Press the vibrator to the bottom of the cavity. • Reassemble the phone as described in 2 Reassembly. 3/000 21-1/FEA 209 544/86 E 27(43) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 28: Joystick Button And Dust Gasket

    NOTE! Make sure that the dust gasket is assembled in the right position. • Reassemble the phone as described in 2 Reassembly. 3/000 21-1/FEA 209 544/86 E 28(43) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 29: Dome Switch Foil

    The dome switch foil should be aligned to the markings and the holes on the PCB. Assemble a new one with your fingers. • Reassemble the phone as described in 2 Reassembly. 3/000 21-1/FEA 209 544/86 E 29(43) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 30: Water Indicator

    Remove the old water indicator and replace it with a new one. • Reassemble the phone as described in 2 Reassembly. 3/000 21-1/FEA 209 544/86 E 30(43) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 31: Camera Assembly, Camera Conductive Gasket And Camera Cover

    (close to the camera wall) and gently lift the camera assembly straight up. Assemble a new camera assembly, press it to the bottom of the cavity with your fingers. 3/000 21-1/FEA 209 544/86 E 31(43) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 32 Turn the frame assembly around and check that the camera cover edge is visible all around the frame opening. • Assemble the phone as described in 2 Reassembly. 3/000 21-1/FEA 209 544/86 E 32(43) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 33: Flexfilm Volume And Camera Keys

    NOTE! Make sure the flexfilm is assembled in the right position and locked by the two hooks. • Reassemble the phone as described in 2 Reassembly. 3/000 21-1/FEA 209 544/86 E 33(43) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 34: Camera Button + Volume Button

    Make sure that the camera/volume buttons are assembled in the right position. Assemble the rubber button behind the guide pin by the arrow. • Reassemble the phone as described in 2 Reassembly. 3/000 21-1/FEA 209 544/86 E 34(43) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 35: Flexfilm Internetkey

    NOTE! Make sure the flexfilm is assembled in the right position and locked by the two hooks. • Reassemble the phone as described in 2 Reassembly. 3/000 21-1/FEA 209 544/86 E 35(43) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 36: Internet Button

    Make sure that the internet button is assembled in the right position. Assemble the rubber button behind the guide pins. • Reassemble the phone as described in 2 Reassembly. 3/000 21-1/FEA 209 544/86 E 36(43) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 37: On/Off Button

    Assemble a new On/Off button into the frame with the tweezers. NOTE! Make sure that the On/Off button is assembled in the right position. • Reassemble the phone as described in 2 Reassembly. 3/000 21-1/FEA 209 544/86 E 37(43) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 38: Antenna Assembly

    NOTE! When the antenna assembly has been removed, clean the surface of the frame (backside) with Isopropyl alcohol. 3/000 21-1/FEA 209 544/86 E 38(43) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 39 (see white alignment markings on the picture) with the flex film assembly tool or with your fingers. • Reassemble the phone as described in 2 Reassembly. 3/000 21-1/FEA 209 544/86 E 39(43) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 40: Irda Window

    When the IRDA-window is mounted check the gap between frame and IRDA-window. The maximum gap allowed is 0.1mm. Reassemble the phone as described in 2 Reassembly 3/000 21-1/FEA 209 544/86 E 40(43) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 41: Frame Assembly

    Reassemble the phone as described in 2 Reassembly and 3 Replacement of Mechanical Parts 3.8, 3.9, 3.10, 3.11, 3.13, 3.17, 3.18, 3.19, 3.20, 3.21, 3.22, 3.23 3/000 21-1/FEA 209 544/86 E 41(43) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 42: Label

    6. Take the new label and place it onto the frame according to Fig 1. Make sure that the label is placed in the right position. Fig 1 3/000 21-1/FEA 209 544/86 E 42(43) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 43: Revision History

    Changes / Comments 2004-07-02 Initial release 2004-07-13 Revision update due to publishing problems 2004-08-19 K500 Added 2004-10-08 Snap Tool information added 2005-04-19 Updated with heading 3.24 (Irda window) 3/000 21-1/FEA 209 544/86 E 43(43) © Company Internal Sony Ericsson Mobile Communications AB...

This manual is also suitable for:

K500

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