Miller Invision 352 MPa Auto-Line Owner's Manual
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- Page 1 OM-246193U 2020−05 Processes MIG (GMAW) and Pulsed MIG (GMAW-P) Welding Air Carbon Arc (CAC-A) Cutting and Gouging Description Arc Welding Power Source Invision 352 MPa ™ Auto-Line ™ For product information, File: MULTIPROCESS Owner’s Manual translations, and more, visit www.MillerWelds.com...
- Page 2 We know you don’t have time to do it any other way. That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality.
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Page 3: Table Of Contents
TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING ....... . . 1-1. - Page 4 TABLE OF CONTENTS SECTION 8 − MAINTENANCE & TROUBLESHOOTING ......... 8-1.
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Page 5: Section 1 − Safety Precautions - Read Before Using
SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som 2020−02 Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions. 1-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if Indicates special instructions. - Page 6 D Do not cut or weld on tire rims or wheels. Tires can explode if heat- FUMES AND GASES can be hazardous. ed. Repaired rims and wheels can fail. See OSHA 29 CFR 1910.177 listed in Safety Standards. D Do not weld on containers that have held combustibles, or on Welding produces fumes and gases.
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Page 7: Additional Hazards For Installation, Operation, And Maintenance
D Never weld on a pressurized cylinder − explosion will result. CYLINDERS can explode if damaged. D Use only correct compressed gas cylinders, regulators, hoses, and fittings designed for the specific application; maintain them Compressed gas cylinders contain gas under high and associated parts in good condition. -
Page 8: California Proposition 65 Warnings
H.F. RADIATION can cause interference. ARC WELDING can cause interference. D High-frequency (H.F.) can interfere with radio D Electromagnetic energy can interfere with navigation, safety services, computers, and sensitive electronic equipment such as communications equipment. computers and computer-driven equipment such as robots. D Have only qualified persons familiar with electronic equipment D Be sure all equipment in the welding area is electromagnetically perform this installation. -
Page 9: Section 2 − Consignes De Sécurité − Lire Avant Utilisation
SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION som_2020−02_fre Pour écarter les risques de blessure pour vous−même et pour autrui — lire, appliquer et ranger en lieu sûr ces consignes relatives aux précautions de sécurité et au mode opératoire. 2-1. - Page 10 D Déplacer toutes les substances inflammables à une distance de LES PIÈCES CHAUDES peuvent 10,7 m de l’arc de soudage. En cas d’impossibilité les recouvrir provoquer des brûlures. soigneusement avec des protections homologués. D Ne pas toucher à mains nues les parties chaudes. D Ne pas souder dans un endroit là...
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Page 11: Dangers Supplémentaires En Relation Avec L'installation, Le Fonctionnement Et La Maintenance
D Protéger les bouteilles de gaz comprimé d’une chaleur excessive, Les CHAMPS ÉLECTROMAGNÉTIQUES (CEM) des chocs mécaniques, des dommages physiques, du laitier, des peuvent affecter les implants médicaux. flammes ouvertes, des étincelles et des arcs. D Placer les bouteilles debout en les fixant dans un support station- D Les porteurs de stimulateurs cardiaques et naire ou dans un porte-bouteilles pour les empêcher de tomber ou autres implants médicaux doivent rester à... -
Page 12: Proposition Californienne 65 Avertissements
D Effectuer régulièrement le contrôle et l’entretien de l’installation. LIRE LES INSTRUCTIONS. D Maintenir soigneusement fermés les portes et les panneaux des sources de haute fréquence, maintenir les éclateurs à une distan- D Lire et appliquer les instructions sur les ce correcte et utiliser une terre et un blindage pour réduire les étiquettes et le Mode d’emploi avant l’instal- interférences éventuelles. -
Page 13: Section 3 − Definitions
A complete Parts List is available at www.MillerWelds.com SECTION 3 − DEFINITIONS 3-1. Manufacturer Safety Symbols And Definitions Some symbols are found only on CE products. Warning! Watch Out! There are possible hazards as shown by the symbols. Safe1 2012−05 When power is applied failed parts can explode or cause other parts to explode. - Page 14 Welding sparks can cause fires. Have a fire extinguisher nearby, and have a watchperson ready to use it. Safe14 2012−05 Do not weld on drums or any closed containers. Safe16 2017−04 Do not remove or paint over (cover) the label. Safe20 2017−04 Flying pieces of parts can cause injury.
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Page 15: Miscellaneous Symbols And Definitions
A complete Parts List is available at www.MillerWelds.com 3-2. Miscellaneous Symbols And Definitions Three Phase Read Instructions Increase Remote Press Positive Amperes Percent Single Phase Output Input Power Or Input Voltage Arc Control Negative Volts Notes OM-246193 Page 11... -
Page 16: Section 4 − Specifications
4-5. Information About Default Weld Parameters And Settings NOTICE − Each welding application is unique. Although certain Miller Electric products are designed to determine and default to certain typical welding parameters and settings based upon specific and relatively limited application variables input by the end user, such default settings are for reference purposes only;... -
Page 17: Dimensions And Weight
A complete Parts List is available at www.MillerWelds.com 4-7. Dimensions And Weight Hole Layout Dimensions 24 in. (610 11-3/4 in. (298 mm) 17 in. 1-11/16 in. (42 mm) (432 mm) 15-3/4 in. (400 mm) 19-3/32 in. (485 mm) 12-1/2 in. 8-11/16 in. -
Page 18: Duty Cycle And Overheating
A complete Parts List is available at www.MillerWelds.com 4-9. Duty Cycle And Overheating Duty Cycle is percentage of 10 min- utes that unit can weld at rated load without overheating. If unit overheats, output stops, a Help message is displayed and cooling fan runs. -
Page 19: Section 5 − Installation
A complete Parts List is available at www.MillerWelds.com SECTION 5 − INSTALLATION 5-1. Selecting A Location Movement Do not move or operate unit where it could tip. Location And Airflow Special installation may be required where gasoline or volatile liquids are present − see NEC Article 511 or CEC Section 20. -
Page 20: Selecting Cable Sizes
A complete Parts List is available at www.MillerWelds.com 5-2. Selecting Cable Sizes* NOTICE − The Total Cable Length in Weld Circuit (see table below) is the combined length of both weld cables. For example, if the power source is 100 ft (30 m) from the workpiece, the total cable length in the weld circuit is 200 ft (2 cables x 100 ft). Use the 200 ft (60 m) column to determine cable size. -
Page 21: Remote 14 Receptacle Information
A complete Parts List is available at www.MillerWelds.com 5-4. Remote 14 Receptacle Information Socket* Socket Information 24 volts AC. Protected by supplementary protect- 24 VOLTS AC or CB2. Contact closure to A completes 24 volts AC contactor control circuit. C L N Output to remote control;... -
Page 22: Electrical Service Guide
A complete Parts List is available at www.MillerWelds.com 5-6. Electrical Service Guide Elec Serv 2020−02 NOTICE − INCORRECT INPUT POWER can damage this welding power source. Phase to ground voltage shall not exceed +10% of rated input voltage. NOTICE − Actual input voltage should not be 10% less than minimum and/or 10% more than maximum input voltages listed in table. If actual input voltage is outside this range, output may not be be available. - Page 23 A complete Parts List is available at www.MillerWelds.com Notes OM-246193 Page 19...
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Page 24: Connecting 1-Phase Input Power
A complete Parts List is available at www.MillerWelds.com 5-7. Connecting 1-Phase Input Power =GND/PE Earth Ground Tools Needed: input1 2012−05 − Ref. 803766-C / 803691-E OM-246193 Page 20... - Page 25 A complete Parts List is available at www.MillerWelds.com 5-7. Connecting 1-Phase Input Power (Continued) nected to any input power between 208 and Disconnect Device (switch shown in the Installation must meet all National and 575 VAC without removing cover to relink the OFF position) Local Codes −...
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Page 26: Connecting 3-Phase Input Power
A complete Parts List is available at www.MillerWelds.com 5-8. Connecting 3-Phase Input Power = GND/PE Earth Ground Tools Needed: input2 2012−05 − Ref. 803766-C / 803691-E OM-246193 Page 22... - Page 27 A complete Parts List is available at www.MillerWelds.com 5-8. Connecting 3-Phase Input Power (Continued) voltage available at site. This unit can be con- Input Conductors (L1, L2 And L3) Installation must meet all National and nected to any input power between 208 and Local Codes −...
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Page 28: Section 6 − General Operation
A complete Parts List is available at www.MillerWelds.com SECTION 6 − GENERAL OPERATION 6-1. Front Panel Ref. 804772-B / 235550-A Right Display 10 Process Indicator Weld process operation sections de- scribe functionality of the identified items. 11 Arc Control Indicator The meters display the actual weld output values after arc initiation and remains dis- 12 Setup Button... -
Page 29: Configuration Option Menu
A complete Parts List is available at www.MillerWelds.com 6-2. Configuration Option Menu Ref. 235550-A Left Display means to customize some machine features Configuration options are displayed in the Left for desired operation. Display. Settings are displayed in the Right Right Display Display. - Page 30 A complete Parts List is available at www.MillerWelds.com Configuration Option Menu (Continued) PULSED MIG Manual/Auto Control AUTO PULS This option sets the PULSED MIG control as manual (PULS MAN) or Auto (PULS AUTO) operation. When set to manual operation, the arc length setting on power source and wire speed setting on wire feeder need to be ad- justed independently to achieve the desired arc...
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Page 31: Section 7 − Gmaw/Gmaw-P/Fcaw Operation
A complete Parts List is available at www.MillerWelds.com SECTION 7 − GMAW/GMAW-P/FCAW OPERATION 7-1. Typical Connection For Remote Control Feeder GMAW/GMAW-P/FCAW Process 805058-B Workpiece Use of shielding gas is dependant on Wire Turn off power before making Type. connections. Remote 14-Receptacle The connection diagram illustrates Synergic Wire Feeder DCEP (reverse polarity) suitable for all... -
Page 32: Mig Welding Mode - Gmaw/Fcaw Process
A complete Parts List is available at www.MillerWelds.com 7-2. MIG Welding Mode - GMAW/FCAW Process Ref. 235550-A Press the Setup Button again. Wire/Gas In- Pressing the Setup Button allows adjust- Weld terminals energized dicator is lit. The active gas type will appear ment of Arc Control, Wire Type, Gas Type through the remote control in MIG in the Left and Right Display. -
Page 33: Mig - Wire And Gas Selection Table
A complete Parts List is available at www.MillerWelds.com 7-3. MIG - Wire and Gas Selection Table WIRE TYPES** GAS TYPES DEFAULT INDUCTANCE .035 (0.9) STL ARGN CO2 (75 ARGON / 25 CARBON DIOXIDE) .045 (1.2) STL ARGN OXY (98 ARGON / 2 OXYGEN) .052 (1.4) STL Steel .035 (0.9) STL... -
Page 34: Pulsed Mig Welding Mode - Gmaw-P Process
A complete Parts List is available at www.MillerWelds.com 7-4. Pulsed MIG Welding Mode - GMAW-P Process Ref. 235550-A Pulsed MIG − Wire and Gas Selection additional wire. The arc length setting ap- Weld terminals energized Table for available wires and gases pears in the Left Display when the Arc through the remote control in (see Section 7-5). -
Page 35: Pulsed Mig - Wire And Gas Selection Table
A complete Parts List is available at www.MillerWelds.com 7-5. Pulsed MIG - Wire and Gas Selection Table WIRE TYPES** GAS TYPES ARGN CO2 (ARGON / CARBON DIOXIDE) .035 (0.9) STL Steel 80 ARGN CO2 (ARGON / CARBON DIOXIDE) .045 (1.2) STL ARGN OXY (ARGON / OXYGEN) .035 (0.9) STL Steel 100S... -
Page 36: Remote Process Select
A complete Parts List is available at www.MillerWelds.com 7-6. Remote Process Select This power source can be used with wire feeders that support Remote Process Se- lect. This feature allows the operator to switch the active welding process between MIG and Pulsed MIG at the wire feeder. To determine if the welding system is Remote Process Select capable, connect the wire feeder to the power source and review the... -
Page 37: Section 8 − Maintenance & Troubleshooting
A complete Parts List is available at www.MillerWelds.com SECTION 8 − MAINTENANCE & TROUBLESHOOTING 8-1. Routine Maintenance Disconnect power Maintain more often during before maintaining. severe conditions. n = Check Z = Change ~ = Clean l = Replace Replace Damaged Replace Cracked Torch Body... -
Page 38: Help Displays
A complete Parts List is available at www.MillerWelds.com 8-3. Help Displays All directions are in reference to the front of the unit. All circuitry referred to is lo- cated inside the unit. Help 1 Display HELP Indicates a malfunction in the primary power circuit. -
Page 39: Troubleshooting
A complete Parts List is available at www.MillerWelds.com 8-4. Troubleshooting Trouble Remedy No weld output; unit completely inop- Place line disconnect switch in On position (see Sections 5-7 and 5-8). erative. Check and replace line fuse(s), if necessary, or reset circuit breaker (see Sections 5-7 and 5-8). Check for proper input power connections (see Sections 5-7 and 5-8). -
Page 40: Section 9 − Electrical Diagram
SECTION 9 − ELECTRICAL DIAGRAM Figure 9-1. Circuit Diagram OM-246193 Page 36... - Page 41 271737-B OM-246193 Page 37...
- Page 42 Notes...
- Page 43 Effective January 1, 2020 (Equipment with a serial number preface of NA or newer) This limited warranty supersedes all previous Miller warranties and is exclusive with no other guarantees or warranties expressed or implied. LIMITED WARRANTY − Subject to the terms and conditions Supplied Air Respirator (SAR) Boxes and Panels below, Miller Electric Mfg.
- Page 44 Contact the Delivering Carrier to: File a claim for loss or damage during shipment. For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s Transportation Department. © ORIGINAL INSTRUCTIONS − PRINTED IN USA 2020 Miller Electric Mfg. LLC 2020−01...